Issuu

ERE 225a Operating instructions 51307568 04.19 06.13 en-GB ERE 225a fiUNGHEINRICH

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL

Foreword

Notes on the operating instructions

The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.

The operator manual details different industrial truck models . When operating and servicing the industrial truck , make sure that the particular section applies to your truck model.

Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.

Safety notices and text mark-ups

Safety instructions and important explanations are indicated by the following graphics :

A DANGER!

Indicates an extremely hazardous situation Failure to comply with this instruction will result in severe irreparable injury and even death

A WARNING!

Indicates an extremely hazardous situation Failure to comply with this instruction may result in severe irreparable injury and even death.

A CAUTION!

Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.

NOTICE

Indicates a material hazard Failure to comply with this instruction may result in material damage.

[±I Used before notices and explanations.

• Indicates standard equipment

0 Indicates optional equipment

Cl) (!) I C: Q) 0) .,... ;g

Contents A Correct Use and Application................................................................................ 11 1 General.................................................................................................................................... 11 2 Correct application 11 3 Approved application conditions.................................................................................. 12 4 Proprietor responsibilities................................................................................................ 14 5 Adding attachments and/or optional equipment.................................................. 14 B Truck Description.......................................................................................................... 15 1 Application.............................................................................................................................. 15 2 Travel direction definition................................................................................................ 16 3 Assemblies and Functional Description................................................................... 17 3.1 Functional Description...................................................................................................... 17 3.2 Assembly Overview........................................................................................................... 22 4 Technical Specifications................................................................................................... 24 4.1 Performance data 24 4.2 Dimensions............................................................................................................................ 26 4.3 Load handler versions...................................................................................................... 28 4.4 Weights.................................................................................................................................... 28 4.5 Tyre type.................................................................................................................................. 28 4.6 EN norms................................................................................................................................ 29 4.7 Specifications according to RED guideline (Radio Equipment Directive) for radio units................................................................................................... 30 4.8 Conditions of use................................................................................................................ 30 4.9 Electrical Requirements................................................................................................... 30 5 Identification points and data plates.......................................................................... 31 5.1 Data plate................................................................................................................................ 33 5.2 Truck capacity plate........................................................................................................... 34 C Transport and Commissioning........................................................................... 35 1 Lifting by crane..................................................................................................................... 35 1.1 Moving the truck manually on and off the transporting truck......................... 36 2 Transport................................................................................................................................. 38 3 Using the Truck for the First Time............................................................................... 39 3.1 Commissioning..................................................................................................................... 39 D Battery - Servicing, Recharging, Replacement.................................... 41 1 Safety Regulations Governing the Handling of Lead-Acid Batteries......... 41 2 Battery types......................................................................................................................... 43 3 Exposing the battery.......................................................................................................... 44 4 Charging the battery.......................................................................................................... 46 5 Battery removal and installation................................................................................... 48 5.1 Removing the battery from the side........................................................................... 49 cc E Operation 51 (!) I 1 C (I) Safety Regulations for the Operation of Forklift Trucks................................... 51 O') 2 ,- Displays and Controls....................................................................................................... 54 -.i- 2.1 0 Hourmeter............................................................................................................................... 57 7

2.2 CanDis display instrument. ............................................................................................. 58 2.3 Displays, sensors and controls for automatic mode .......................................... 60 3 Starting up the truck 68 3.1 Checks and operations to be performed before starting daily operation. 68 4 Industrial Truck Operation .............................................................................................. 71 4.1 Safety regulations for truck operation 71 4.2 Preparing the truck for operation................................................................................. 84 4.3 Checks and operations to be carried out when the truck is operational 86 4.4 Changing between manual and automatic modes ............................................. 88 4.5 Emergency Disconnect .................................................................................................... 91 4.6 Emergency stop 93 4.7 Emergency Stop in the load handler ......................................................................... 95 4.8 Travelling in manual mode ............................................................................................. 97 4.9 Manual steering 101 4.10 Manual braking..................................................................................................................... 101 4.11 Manual lifting and lowering of the load handler 103 4.12 Aligning the truck for automatic mode ...................................................................... 106 4.13 Parking the truck securely .............................................................................................. 109 5 Order picking 111 5.1 Automatic mode procedures ......................................................................................... 111 5.2 Raising, transporting and depositing loads manually 121 6 Troubleshooting 126 6.1 Troubleshooting (manual mode).................................................................................. 127 6.2 Troubleshooting (automatic component displays) 128 7 Operating the truck without its own drive system. 130 8 Personal protection system............................................................................................ 132 8.1 Personal Protection System (PPS) 132 8.2 Functional description ....................................................................................................... 133 8.3 Environmental awareness .............................................................................................. 134 8.4 Cleaning the laser scanner front screen 135 8.5 Displays on the seven segment display and indicator light (LED) ............ .. 136 8.6 Daily checks before starting the Personal Protection System 138 8.7 Personal safety system 138 9 Optional equipment. ........................................................................................................... 140 9.1 ISM access module (0) 140 9.2 Keypad (CanCode) (0) 141 9.3 Orthogonal sensors (0) 160 9.4 Obstacle detection for travelling in the drive direction in automatic mode (laser scanner) (0) ............................................................................................... 161 F Industrial Truck Maintenance 163 1 Operational Safety and Environmental Protection 163 2 Maintenance Safety Regulations ................................................................................ 164 2.1 Working on the electrical system ................................................................................ 165 2.2 Consumables and used parts 165 2.3 Wheels ..................................................................................................................................... 166 2.4 Hydraulic system 167 3 Lubricants and Lubrication Schedule ........................................................................ 168 3.1 Handling consumables safely ....................................................................................... 3.2 Lubrication Schedule 168 170 aJ (!) I 3.3 Consumables ........................................................................................................................ 171 C CJ) 4 Maintenance and repairs................................................................................................. 172 O') ,-.:i0 8

4.1 Preparing the truck for maintenance and repairs................................................ 172 4.2 Lifting and jacking up the truck safely....................................................................... 174 4.3 Cleaning................................................................................................................................... 175 4.4 Cleaning the reflectors..................................................................................................... 178 4.5 Cleaning the front screens of the sensors and the laser scanners............ 179 4.6 Cleaning the front screens of the sensors and the laser scanners in the load handler................................................................................................................... 180 4.7 Drive compartment cover disassembly/assembly............................................... 182 4.8 Opening and closing the automatic components' cover.................................. 184 4.9 Checking electrical fuses................................................................................................ 186 4.10 Replacing the drive wheel............................................................................................... 190 4.11 Adding demineralised water to the battery............................................................. 190 4.12 Tightening the wheel nuts............................................................................................... 191 4.13 Checking the hydraulic oil level.................................................................................... 192 4.14 Hydraulic hoses................................................................................................................... 193 4.15 Restoring the truck to service after maintenance and repairs...................... 194 5 Decommissioning the industrial truck....................................................................... 195 5.1 Prior to decommissioning................................................................................................ 195 5.2 Action to be taken during decommissioning.......................................................... 195 5.3 Restoring the truck to service after decommissioning...................................... 196 6 Safety tests to be performed at intervals and after unusual incidents...... 197 7 Final de-commissioning, disposal............................................................................... 198 8 Human vibration measurement.................................................................................... 198 G Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement............................................................................ 199 1 Maintenance Contents ERE 225a.............................................................................. 200 1.1 Owner....................................................................................................................................... 200 1.2 Customer Service............................................................................................................... 204 H Traction Battery Appendix..................................................................................... 211 1 Correct Use and Application.......................................................................................... 211 2 Data plate................................................................................................................................ 211 3 Safety Instructions, Warning Indications and other Notes.............................. 212 4 Lead acid batteries with armour plated cells and liquid electrolyte........... 213 4.1 Description............................................................................................................................. 213 4.2 Operation ................................................................................................................................ 215 4.3 Servicing lead-acid batteries with armour plated cells 218 5 PzV and PzV-BS lead-acid batteries with sealed armour plated cells 220 5.1 Description 220 5.2 Operation 221 5.3 Servicing PzV and PzV-BS lead-acid batteries with sealed armour plated cells 224 6 Aquamatik water replenishment system.................................................................. 225 6.1 Water replenishment system design......................................................................... 225 6.2 Functional Description...................................................................................................... 226 6.3 Adding water......................................................................................................................... 226 6.4 Water pressure..................................................................................................................... 226 cc 6.5 Filling time............................................................................................................................... 227 (!) 6.6 I C Water quality.......................................................................................................................... 227 (I) 6.7 O') Battery tubing........................................................................................................................ 227 ,- 6.8 -.i- Operating temperature..................................................................................................... 227 0 9

6.9 Cleaning measures............................................................................................................ 227 6.10 Service mobile vehicle...................................................................................................... 227 7 Electrolyte circulation........................................................................................................ 228 7.1 Functional Description...................................................................................................... 228 8 Cleaning batteries............................................................................................................... 230 9 Storing the battery.............................................................................................................. 232 10 Troubleshooting................................................................................................................... 232 11 Disposal................................................................................................................................... 232 10 aJ (!) I C CJ) O') ,;g

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL