Operating instructions 51767431 12.19 07.19 en-GB ERC 213a ERC 217a fiUNGHEINRICH
ERC 213a - 217a
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Foreword
Notes on the operating instructions
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
The operator manual details different industrial truck models . When operating and servicing the industrial truck , make sure that the particular section applies to your truck model.
Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.
Safety notices and text mark-ups
Safety instructions and important explanations are indicated by the following graphics :
A DANGER!
Indicates an extremely hazardous situation Failure to comply with this instruction will result in severe irreparable injury and even death
A WARNING!
Indicates an extremely hazardous situation Failure to comply with this instruction may result in severe irreparable injury and even death.
A CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.
NOTICE
Indicates a material hazard Failure to comply with this instruction may result in material damage.
[±I Used before notices and explanations.
• Indicates standard equipment
0 Indicates optional equipment
Cl) (!) I C: Q) 0) .,... C'i .,...
5
Contents A Correct Use and Application................................................................................ 11 1 General.................................................................................................................................... 11 2 Correct application 11 3 Approved application conditions.................................................................................. 12 4 Proprietor responsibilities................................................................................................ 13 5 Adding attachments and/or accessories................................................................. 13 6 Removal of components.................................................................................................. 13 B Truck Description.......................................................................................................... 15 1 Application.............................................................................................................................. 15 2 Travel direction definition................................................................................................ 16 3 Assemblies and Functional Description................................................................... 17 3.1 Assembly Overview........................................................................................................... 17 3.2 Functional Description...................................................................................................... 21 4 Technical Specifications................................................................................................... 25 4.1 Characteristics...................................................................................................................... 25 4.2 Weights.................................................................................................................................... 26 4.3 Wheels/Chassis................................................................................................................... 26 4.4 Basic Dimensions............................................................................................................... 27 4.5 Performance data .............................................................................................................. 29 4.6 Electric Motor........................................................................................................................ 29 4.7 EN norms................................................................................................................................ 29 4.8 Specifications according to RED guideline (Radio Equipment Directive) for radio units................................................................................................... 31 4.9 Conditions of use................................................................................................................ 31 4.10 Electrical Requirements................................................................................................... 31 5 Identification points and data plates.......................................................................... 32 5.1 Data plate................................................................................................................................ 34 5.2 Truck capacity plate........................................................................................................... 35 5.3 Sign - Maximum Permissible Load Dimensions.................................................. 38 C Transport and Commissioning........................................................................... 39 1 Lifting by crane..................................................................................................................... 39 1.1 Moving the truck manually on and off the transporting truck......................... 41 2 Transport................................................................................................................................. 43 3 Using the Truck for the First Time............................................................................... 44 3.1 Commissioning..................................................................................................................... 44 D Battery - Servicing, Recharging, Replacement.................................... 45 1 Notes concerning battery types................................................................................... 45 2 Safety instructions for handling lead-acid batteries........................................... 45 2.1 General notes on handling batteries......................................................................... 46 3 Battery types......................................................................................................................... 47 cc 4 Exposing the battery.......................................................................................................... 48 (!) 5 I C 6 (I) O') 6.1 ,C'l.i Charging the battery.......................................................................................................... 50 Battery removal and installation................................................................................... 53 Removing the battery from the side........................................................................... 54 ,7
E Operation ........................................................................................................................... 57 1 Safety Regulations for the Operation of Forklift Trucks .................................. . 57 2 Displays and Controls 60 2.1 Display unit (2 inch display) 62 2.2 Battery discharge indicator............................................................................................. 68 2.3 Battery discharge monitor 68 2.4 Hourmeter 68 2.5 Displays, sensors and controls for automatic mode 69 3 Starting up the truck 74 3.1 Checks and operations to be performed before starting daily operation. 74 3.2 Preparing the truck for operation 76 3.3 Checks and operations to be carried out when the truck is operational.. 78 3.4 Changing between manual and automatic modes ............................................ . 79 3.5 Parking the truck securely 82 4 Industrial Truck Operation 84 4.1 Safety regulations for truck operation ....................................................................... 84 4.2 Emergency Disconnect 99 4.3 Emergency stop 101 4.4 Fork Tips Buttons 103 4.5 Travelling in manual mode 106 4.6 Manual steering ................................................................................................................... 110 4. 7 Manual braking 110 4.8 Manual lifting and lowering of the load handler 113 4.9 Aligning the truck for automatic mode ...................................................................... 117 5 Order picking and stacking 120 5.1 Automatic mode procedures 120 5.2 Raising, transporting and depositing loads manually 131 6 Troubleshooting 135 6.1 Troubleshooting (manual mode) .................................................................................. 135 6.2 Troubleshooting (automatic component displays) 136 7 Operating the truck without its own drive system. 138 8 Load handler emergency lowering ............................................................................. 140 9 Personal protection system 142 9.1 Personal Protection System (PPS) 142 9.2 Functional description 144 9.3 Daily checks before starting the Personal Protection System 145 9.4 Cleaning the Optical Panel of the Laser Scanner.............................................. . 147 9.5 Description of the LEDs 148 9.6 Status Display 149 9. 7 Environmental awareness .............................................................................................. 150 10 Optional equipment. 151 10.1 Obstacle detection for travelling in the drive direction in automatic mode (laser scanner) (0) ............................................................................................... 151 10.2 Carrying out a sensor test (0) ...................................................................................... 153 10.3 Floor-Spot 156 10.4 Automatic Battery Charging 158 F Industrial Truck Maintenance .............................................................................. 161 aJ 1 Operational Safety and Environmental Protection ............................................ . 161 (!) I C 2 Maintenance Safety Regulations ................................................................................ 162 CJ) O') 2.1 Working on the electrical system ................................................................................ 163 ,c--i ,8
cc (!) I C (I) O') ,N ,2.2 Consumables and used parts....................................................................................... 164 2.3 Wheels..................................................................................................................................... 164 2.4 Hydraulic system................................................................................................................. 164 2.5 Lift Chains............................................................................................................................... 165 3 Lubricants and Lubrication Schedule........................................................................ 166 3.1 Handling consumables safely....................................................................................... 166 3.2 Lubrication Schedule......................................................................................................... 168 3.3 Consumables........................................................................................................................ 169 4 Maintenance and repairs................................................................................................. 170 4.1 Spare Parts............................................................................................................................ 170 4.2 Preparing the truck for maintenance and repairs................................................ 170 4.3 Lifting and jacking up the truck safely....................................................................... 171 4.4 Cleaning................................................................................................................................... 172 4.5 Cleaning the reflectors..................................................................................................... 175 4.6 Cleaning Non-Safety-Relevant Sensors.................................................................. 175 4.7 Front cover disassembly................................................................................................. 178 4.8 Opening and closing the automatic components' cover.................................. 179 4.9 Checking electrical fuses................................................................................................ 181 4.10 Lift chain servicing.............................................................................................................. 185 4.11 Hydraulic hoses................................................................................................................... 185 4.12 Check wheel attachment and wear............................................................................ 187 4.13 Checking the hydraulic oil level.................................................................................... 188 4.14 Restoring the truck to service after maintenance and repairs...................... 189 5 Decommissioning the Industrial Truck...................................................................... 190 5.1 Prior to decommissioning................................................................................................ 190 5.2 Action to be taken during decommissioning.......................................................... 190 5.3 Restoring the truck to service after decommissioning...................................... 191 6 Safety tests to be performed at intervals and after unusual incidents...... 191 7 Final de-commissioning, disposal............................................................................... 192 8 Human vibration measurement.................................................................................... 192 G Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement............................................................................ 193 1 Maintenance Contents ERC 213a.............................................................................. 194 1.1 Owner....................................................................................................................................... 194 1.2 Customer Service............................................................................................................... 198 9
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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