Jungheinrich Forklift ERC 212 ERC 214 ERC 216 ERC 212z ERC 214z ERC 216z Operating Instructions Manu

ERC 212/214/216/212z/214z/216z

03.11

Operating instructions

en-GB

51147713 04.19 ERC 212 ERC 214 ERC 216 ERC 212z ERC 214z ERC 216z

fiUNGHEINRICH

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Contents

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A

Correct Use and Application................................................................................

11

1 2 2.1 3 3.1

11 11 11 12

3.2 4 5

General....................................................................................................................................

Correct application .............................................................................................................

Lifting Passengers..............................................................................................................

Approved application conditions..................................................................................

Internal Operation Combined with Brief External or Cold Store Operation Internal Operation in Cold Stores with Cold Store Equipment (0) ............

Proprietor responsibilities................................................................................................

Adding attachments and/or optional equipment..................................................

13 13 14 14

B

Truck Description..........................................................................................................

15

1 1.1 2 3 3.1 3.2 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 5 5.1 5.2 5.3 5.4 5.5 5.6

Application..............................................................................................................................

Truck models and rated capacity................................................................................

Travel direction definition................................................................................................

Assemblies and Functional Description...................................................................

Assembly Overview...........................................................................................................

Functional Description......................................................................................................

Technical Specifications...................................................................................................

Performance data ..............................................................................................................

Dimensions............................................................................................................................

Weights....................................................................................................................................

Tyre type..................................................................................................................................

EN norms................................................................................................................................

Conditions of use................................................................................................................

Electrical Requirements...................................................................................................

Identification Points and Data Plates........................................................................

Indication Points .................................................................................................................

Data plate................................................................................................................................

Truck capacity plate...........................................................................................................

Capacity Plate for Stacking and Transport Operations....................................

Capacity Plate for Stacking, Transport and Double-Deck Operations......

Wind loads..............................................................................................................................

15 15 16 17 17 19 22 22 23 26 26 27 28 28 29 29

C

Transport and Commissioning...........................................................................

39

1 2 3

Lifting by crane.....................................................................................................................

Transport.................................................................................................................................

Using the Truck for the First Time...............................................................................

39 41 42

D

Battery - Servicing, Recharging, Replacement....................................

43

1 2 3 4 4.1 4.2 5

Safety Regulations Governing the Handling of Lead-Acid Batteries.........

Battery types.........................................................................................................................

Exposing the battery..........................................................................................................

Charging the battery..........................................................................................................

Charging the battery with a stationary charger....................................................

Charging the battery with an on-board charger (0) ..........................................

Battery removal and installation...................................................................................

43 45 46 48 49 50 56

<•> .......................................................................................................................

30 31

33 35 37

0

7

5.1 5.2 5.3

Changing the battery from the top ..............................................................................

Lateral Battery Removal (ERC 212/214/216) .......................................................

Lateral Battery Removal (ERC 212z/214z/216z) ................................................

57 59 61

E

Operation ...........................................................................................................................

63

1 2 2.1 2.2 3 3.1 3.2 3.3 3.4 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.1 O 4.11 5 5.1 5.2 6 6.1 7 7.1 7.2 8 8.1 8.2 8.3 8.4 8.5 8.6 8. 7 8.8 8.9 8.1 O 8.11 8.12 8.13

Safety Regulations for the Operation of Forklift Trucks ...................................

Displays and Controls .......................................................................................................

Battery discharge monitor...............................................................................................

Battery discharge indicator.............................................................................................

Preparing the Truck for Operation ..............................................................................

Checks and Operations to Be Performed Before Starting Daily Work .... .

Preparing the truck for operation .................................................................................

Checks and operations to be carried out when the truck is operational..

Parking the truck securely ..............................................................................................

Industrial Truck Operation ..............................................................................................

Safety regulations for truck operation .......................................................................

How to act in hazardous situations ............................................................................

Emergency Disconnect ....................................................................................................

Automatic braking ...............................................................................................................

Travel ........................................................................................................................................

Steering ....................................................................................................................................

Brakes.......................................................................................................................................

Switch Matrix/ Safety Switch Height. .......................................................................

Load handler raise/lower .................................................................................................

Lifting, transporting and depositing loads ...............................................................

Use as a Lift Work Table..................................................................................................

Troubleshooting ...................................................................................................................

Truck does not start ...........................................................................................................

Load cannot be lifted .........................................................................................................

Operating the truck without its own drive system. ...............................................

Release and activate the drive wheel brake..........................................................

Load handler emergency lowering .............................................................................

ERC 212/2122 ......................................................................................................................

ERC 214/216/214z/216z .................................................................................................

Optional equipment. ...........................................................................................................

CanCode Keypad (0).......................................................................................................

Setting the truck parameters with CanCode..........................................................

Parameters.............................................................................................................................

Setting the Battery Parameters with CanCode ....................................................

CanDis Display Instrument (0) ....................................................................................

Display unit (2 inch display) ...........................................................................................

Keyless Access System...................................................................................................

General Information about the Use of Keyless Access Systems ............... .

Commissioning the Keypad and the Transponder Reader .......................... ..

Using the Display: .............................................................................................................

Using the Keypad ................................................................................................................

Operating the transponder reader ..............................................................................

ISM access module (0) ...................................................................................................

63 65 70 71 72 72 74 75 76 78 78 80 80 82 83 89 89 91 93 96 105 106 107 108 109 109 111 111 112 113 113 132 134 140 142 144 149 150 150 153 158 163 167

F

Industrial Truck Maintenance.............................................................................. 169

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1 2 8

Operational Safety and Environmental Protection .............................................

Maintenance Safety Regulations ................................................................................

169 170

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2.1 2.2 2.3 2.4 2.5 3 3.1 3.2 3.3 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 5 5.1 5.2 5.3 6 7 8

Working on the electrical system................................................................................

Consumables and used parts.......................................................................................

Wheels.....................................................................................................................................

Hydraulic system.................................................................................................................

Lift Chains...............................................................................................................................

Lubricants and Lubrication Schedule........................................................................

Handling consumables safely.......................................................................................

Lubrication Schedule.........................................................................................................

Consumables........................................................................................................................

Maintenance and repairs.................................................................................................

Preparing the truck for maintenance and repairs................................................

Front cover disassembly.................................................................................................

Lifting and jacking up the truck safely.......................................................................

Cleaning...................................................................................................................................

Checking the hydraulic oil level....................................................................................

Check wheel attachment and wear............................................................................

Checking electrical fuses................................................................................................

Restoring the truck to service after maintenance and repairs......................

Decommissioning the Industrial Truck......................................................................

Prior to decommissioning................................................................................................

Action to be taken during decommissioning..........................................................

Restoring the truck to service after decommissioning......................................

Safety tests to be performed at intervals and after unusual incidents......

Final de-commissioning, disposal...............................................................................

Human vibration measurement....................................................................................

171 171 171 172 173 174 174 176 178 179 179 180 181 182 185 187 189 190 191 191 191 192 193 193 193

G

Maintenance and Inspection............................................................................... 195

1 1.1 1.2 2 2.1 2.2

Maintenance Contents ERC 212/214/216..............................................................

Owner.......................................................................................................................................

Customer Service...............................................................................................................

Maintenance Contents ERC 212z/214z/216z.......................................................

Owner.......................................................................................................................................

Customer Service...............................................................................................................

196 196 200 207 207 211

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CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL

• Thank you very much for reading the preview of the manual.

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• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

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