ERC 212/214/216/220 /z /b Operating instructions 51679614 03.20 08.17 en-GB ERC 212 ERC 214 ERC 216 ERC 220 ERC 212z ERC 214z ERC 216z ERC 220z ERC 212b ERC 214b ERC 216b ERC 220b fiUNGHEINRICH
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Foreword
Notes on the operating instructions
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
The operator manual details different industrial truck models . When operating and servicing the industrial truck , make sure that the particular section applies to your truck model.
Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.
Safety notices and text mark-ups
Safety instructions and important explanations are indicated by the following graphics :
A DANGER!
Indicates an extremely hazardous situation Failure to comply with this instruction will result in severe irreparable injury and even death
A WARNING!
Indicates an extremely hazardous situation Failure to comply with this instruction may result in severe irreparable injury and even death.
A CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.
NOTICE
Indicates a material hazard Failure to comply with this instruction may result in material damage.
[±I Used before notices and explanations.
• Indicates standard equipment
0 Indicates optional equipment
Cl) (!) I C: Q) 0 N C') 0
5
Contents A Correct Use and Application................................................................................ 11 1 General.................................................................................................................................... 11 2 Correct application 11 2.1 Lifting Passengers.............................................................................................................. 12 3 Approved application conditions.................................................................................. 13 3.1 Internal Operation Combined with Brief External or Cold Store Operation (•) 14 3.2 Internal Operation in Cold Stores with Cold Store Equipment (0) ............ 14 4 Proprietor responsibilities................................................................................................ 15 5 Adding attachments and/or optional equipment.................................................. 15 6 Removal of components.................................................................................................. 15 B Truck Description.......................................................................................................... 17 1 Application.............................................................................................................................. 17 2 Truck models and rated capacity................................................................................ 17 3 Travel direction definition................................................................................................ 18 4 Assemblies and Functional Description................................................................... 19 4.1 Assembly Overview........................................................................................................... 19 4.2 Functional Description...................................................................................................... 25 4.3 Protective and safety equipment................................................................................. 28 5 Technical Specifications................................................................................................... 30 5.1 Dimensions............................................................................................................................ 30 5.2 Performance data .............................................................................................................. 42 5.3 Gradeability............................................................................................................................ 47 5.4 Weights.................................................................................................................................... 48 5.5 Tyre type.................................................................................................................................. 50 5.6 EN norms................................................................................................................................ 51 5.7 Power supply of on-board charger (0).................................................................... 51 5.8 Conditions of use................................................................................................................ 53 5.9 Specifications according to RED guideline (Radio Equipment Directive) for radio units................................................................................................... 54 5.10 Electrical requirements..................................................................................................... 55 6 Identification Points and Data Plates........................................................................ 56 6.1 Indication Points 56 6.2 Data plate................................................................................................................................ 59 6.3 Capacity plate....................................................................................................................... 60 6.4 Capacity Plate for Stacking and Transport Operations.................................... 63 6.5 Capacity Plate for Stacking, Transport and Double-Deck Operations...... 64 6.6 Wind loads.............................................................................................................................. 65 C Transport and Commissioning........................................................................... 67 1 Lifting by crane..................................................................................................................... 67 2 Transport................................................................................................................................. 69 3 Using the Truck for the First Time............................................................................... 70 cc (!) D I C (I) Battery - Servicing, Recharging, Replacement.................................... 73 0 N 1 cvj Notes concerning battery types................................................................................... 73 0 7
2 General safety regulations for batteries ................................................................... 74 3 Charge Status Indicator ................................................................................................... 74 4 Lead-acid battery 75 4.1 Safety instructions for handling lead-acid batteries .......................................... . 75 4.2 Battery types ......................................................................................................................... 77 4.3 Exposing the battery 82 4.4 Battery removal and installation................................................................................... 84 4.5 Charging the battery 89 5 Lithium-Ion Batteries ......................................................................................................... 95 5.1 Notes on lithium-ion batteries ....................................................................................... 95 5.2 Safety regulations for handling lithium-ion batteries 96 5.3 Lithium-ion battery data plate........................................................................................ 101 5.4 Usage and ambient conditions .................................................................................... 103 5.5 Technical Data 104 5.6 Battery charge status ........................................................................................................ 105 5. 7 Battery types ......................................................................................................................... 106 5.8 Battery removal and installation................................................................................... 107 5.9 Exposing the battery .......................................................................................................... 108 5.10 Charging the battery 109 E Operation ........................................................................................................................... 113 1 Safety Regulations for the Operation of Forklift Trucks .................................. . 113 2 Displays and Controls 115 2.1 Available display elements and controls.................................................................. 118 3 Preparing the Truck for Operation .............................................................................. 122 3.1 Initial commissioning of the keyless access systems (0) 122 3.2 Checks and Operations to Be Performed Before Starting Daily Work .... . 122 3.3 Preparing the truck for operation ................................................................................. 123 3.4 Checks and operations to be carried out when the truck is operational.. 124 3.5 Parking the truck securely .............................................................................................. 125 4 Industrial Truck Operation .............................................................................................. 127 4.1 Safety regulations for truck operation 127 4.2 How to act in hazardous situations ............................................................................ 134 4.3 Emergency Disconnect .................................................................................................... 134 4.4 Automatic braking 136 4.5 Travel ........................................................................................................................................ 137 4.6 Switch Matrix for Trucks with a 2.8 kW Motor 144 4.7 Switch Matrix for Trucks with a 3.2 kW Motor....................................................... 149 4.8 Steering .................................................................................................................................... 153 4.9 Brakes 154 4.10 Raising or Lowering the Load Handler..................................................................... 156 4.11 Lifting, transporting and depositing loads ............................................................... 163 4.12 Use as a Lift Work Table 173 5 Troubleshooting ................................................................................................................... 174 5.1 Truck does not start ........................................................................................................... 175 5.2 Load cannot be lifted 176 6 Operating the truck without its own drive system .............................................. .. 177 6.1 Drive Wheel Brake Assembly and Disassembly 177 7 Load handler emergency lowering 179 aJ F Optional equipment. 181 (!) I C CJ) 0 1 Display Units 181 N (Y) 0 8
1.1 Versions................................................................................................................................... 181 1.2 Display unit with 2-inch display.................................................................................... 182 1.3 6-inch display........................................................................................................................ 183 1.4 Information field................................................................................................................... 185 1.5 Function Symbols............................................................................................................... 186 1.6 Display symbols................................................................................................................... 189 1.7 Using the Display: ............................................................................................................. 193 2 Auxiliary functions............................................................................................................... 198 2.1 positionCONTROL (0)..................................................................................................... 198 2.2 operationCONTROL (0)................................................................................................. 203 2.3 Transmitter (0) .................................................................................................................... 206 2.4 Lift Limit (0)........................................................................................................................... 207 2.5 Overload Display ( 0) ........................................................................................................ 208 3 Keyless Access System................................................................................................... 209 3.1 General Information about the Use of Keyless Access Systems................ 210 3.2 Commissioning the Keypad and the Transponder Reader............................ 210 3.3 Using the Keypad................................................................................................................ 213 3.4 Operating the transponder reader.............................................................................. 218 3.5 ISM access module (0)................................................................................................... 222 4 Floor Spot............................................................................................................................... 223 G Industrial Truck Maintenance.............................................................................. 225 1 Spare Parts............................................................................................................................ 225 2 Operational Safety and Environmental Protection 226 3 Maintenance Safety Regulations................................................................................ 227 3.1 Welding.................................................................................................................................... 227 3.2 Working on the electrical system ................................................................................ 228 3.3 Consumables and used parts....................................................................................... 228 3.4 Wheels..................................................................................................................................... 228 3.5 Hydraulic system................................................................................................................. 229 3.6 Lift Chains............................................................................................................................... 230 4 Lubricants and Lubrication Schedule........................................................................ 231 4.1 Handling consumables safely....................................................................................... 231 4.2 Lubrication Schedule......................................................................................................... 233 5 Maintenance and repairs................................................................................................. 237 5.1 Preparing the truck for maintenance and repairs................................................ 237 5.2 Front cover disassembly................................................................................................. 238 5.3 Placing the Options Bracket in the Maintenance Position.............................. 239 5.4 Lifting and jacking up the truck safely....................................................................... 240 5.5 Cleaning................................................................................................................................... 241 5.6 Checking the hydraulic oil level.................................................................................... 243 5.7 Check wheel attachment and wear............................................................................ 245 5.8 Checking electrical fuses................................................................................................ 247 5.9 Restoring the truck to service after maintenance and repairs...................... 248 6 Decommissioning the Industrial Truck...................................................................... 249 6.1 Prior to decommissioning................................................................................................ 249 6.2 Restoring the truck to service after decommissioning...................................... 250 6.3 Action to be taken during decommissioning.......................................................... 251 cc 7 Safety tests to be performed at intervals and after unusual incidents...... 252 (!) 8 I C 9 (I) Final de-commissioning, disposal............................................................................... 252 Human vibration measurement.................................................................................... 252 0 N cvj 0 9
H Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement............................................................................ 253 1 Maintenance Contents ERC/8 212/214/216/220................................................ 254 1.1 Owner....................................................................................................................................... 254 1.2 Customer Service............................................................................................................... 258 2 Maintenance Contents ERCz 212/214/216/220.................................................. 266 2.1 Owner....................................................................................................................................... 266 2.2 Customer Service............................................................................................................... 270 10 aJ (!) I C CJ) 0 N (Y) 0
• Thank you very much for reading the preview of the manual.
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• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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