EKS
Operating instructions 51710585 06.19 03.09 en-GB EKS 208 EKS 210 EKS 308 EKS 312 fiUNGHEINRICH
208 - 312
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Foreword
Notes on the operating instructions
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
The operator manual details different industrial truck models . When operating and servicing the industrial truck , make sure that the particular section applies to your truck model.
Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.
Safety notices and text mark-ups
Safety instructions and important explanations are indicated by the following graphics :
A DANGER!
Indicates an extremely hazardous situation Failure to comply with this instruction will result in severe irreparable injury and even death
A WARNING!
Indicates an extremely hazardous situation Failure to comply with this instruction may result in severe irreparable injury and even death.
A CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.
NOTICE
Indicates a material hazard Failure to comply with this instruction may result in material damage.
[±I Used before notices and explanations.
• Indicates standard equipment
0 Indicates optional equipment
Cl) (!) I C: Q) 0) .,... (0 0
5
Contents A Correct Use and Application................................................................................ 11 1 General.................................................................................................................................... 11 2 Correct application 11 3 Approved application conditions.................................................................................. 12 4 Proprietor responsibilities................................................................................................ 14 5 Adding attachments and/or optional equipment.................................................. 14 B Truck Description.......................................................................................................... 15 1 Application.............................................................................................................................. 15 2 Travel direction definition................................................................................................ 16 3 Assemblies and Functional Description................................................................... 18 3.1 Functional Description...................................................................................................... 18 3.2 Assembly Overview........................................................................................................... 24 4 Control panel arrangements.......................................................................................... 30 4.1 Version with control panels and driver's display facing the load.................. 30 4.2 Version with control panels and driver's display facing the drive................ 31 4.3 "Control panels arranged on either side" version................................................ 32 4.4 "Control panels and driver's display arranged on drive side with additional control panel for cross position"............................................................. 32 5 Technical Specifications................................................................................................... 34 5.1 Performance data 34 5.2 Dimensions (as per data plate).................................................................................... 36 5.3 Mast versions........................................................................................................................ 48 5.4 Weights.................................................................................................................................... 52 5.5 Wheels, chassis................................................................................................................... 54 5.6 Engine Data........................................................................................................................... 56 5.7 EN norms................................................................................................................................ 56 5.8 Conditions of use................................................................................................................ 59 5.9 Electrical Requirements................................................................................................... 59 6 Identification Points and Data Plates........................................................................ 60 6.1 Indication Points ................................................................................................................. 60 6.2 Data plate................................................................................................................................ 62 6.3 Truck capacity plate........................................................................................................... 64 6.4 Attachment capacity plate............................................................................................... 65 6.5 "Medical and technical device operation affected by magnets" warning notice......................................................................................................................................... 65 6.6 Jack contact points............................................................................................................. 65 6.7 Sign: "Load centre distance on EKS with walk-on platform"......................... 66 7 Stability ................................................................................................................................... 67 C Transport and Commissioning........................................................................... 69 1 Transport................................................................................................................................. 69 2 Lifting by crane..................................................................................................................... 70 2.1 Lifting by crane with mast assembled....................................................................... 72 cc 2.2 (!) I C (I) 2.3 O') Loading the basic truck by crane with mast tilted (for EKS 308 and EKS 312only).................................................................................. 74 Lifting the basic truck by crane..................................................................................... 76 ,- 2.4 (0 0 Loading of the mast with operator position and load handler by crane.... 78 7
2.5 Lifting the battery by crane ............................................................................................. 82 3 Securing the truck during transport............................................................................ 84 3.1 Transport retainer for basic truck with the mast assembled 86 3.2 Transport retainer for basic truck with mast tilted (for EKS 308 and EKS 312only) .................................................................................. 88 3.3 Basic truck transport retainer 90 3.4 Mast transport retainer ..................................................................................................... 92 4 Using the Truck for the First Time 94 4.1 Moving the industrial truck without a battery ......................................................... 95 4.2 Installing and removing the mast ................................................................................ 95 4.3 Commissioning 96 4.4 Tilt safety device .................................................................................................................. 97 D Battery - Servicing, Recharging, Replacement... 99 1 Safety Regulations Governing the Handling of Lead-Acid Batteries ......... 99 1.1 General notes on handling batteries ......................................................................... 101 2 Battery types ......................................................................................................................... 102 2.1 Dimensions of the battery compartment.. 104 3 Exposing the battery.......................................................................................................... 106 4 Charging the battery 110 5 Battery removal and installation 114 6 "Battery lock" sensors (0) .............................................................................................. 118 E Operation 121 1 Safety Regulations for the Operation of Forklift Trucks 121 2 Displays and Controls....................................................................................................... 124 2.1 Controls and displays on the control panel 124 2.2 Auxiliary lift controls with drive-side arrangement of control panel (EKS 210 and EKS 312 with auxiliary lift) ............................................................... 134 2.3 Driver display luminous buttons 136 2.4 Driver's display ..................................................................................................................... 138 2.5 Hourmeter............................................................................................................................... 141 2.6 "Bar display" battery discharge indicator 142 2.7 "Percentage display" battery discharge indicator (0)....................................... 144 2.8 Driver's display function symbols ................................................................................ 146 3 Preparing the Truck for Operation 152 3.1 Checks and operations to be performed before starting daily operation. 152 3.2 Entry and exit ........................................................................................................................ 156 3.3 Setting up the operator position 158 3.4 Backrest I driver's seat (0) 158 3.5 Control panel height adjustment. 160 3.6 Safety harness with safety rope (0).......................................................................... 161 4 Industrial Truck Operation 181 4.1 Safety regulations for truck operation ....................................................................... 181 4.2 Preparing the truck for operation................................................................................. 188 4.3 Switching off the truck. 188 4.4 Checks and operations to be carried out when the truck is operational .. 190 4.5 Date and time setting ........................................................................................................ 192 4.6 Main Lift referencing 4.7 Emergency Disconnect .................................................................................................... 4.8 Travel 194 aJ (!) 196 I C 198 CJ) O') 4.9 Steering 202 ,(0 0 8
4.10 Brakes....................................................................................................................................... 202 4.11 Negotiating narrow aisles................................................................................................ 204 4.12 Diagonal travel..................................................................................................................... 213 4.13 Lifting/ lowering - outside and inside narrow aisles........................................ 214 4.14 Parking the truck securely.............................................................................................. 220 5 Order picking and stacking............................................................................................. 222 5.1 Adjusting the forks (0)..................................................................................................... 222 5.2 Replacing the fork tines (0) .......................................................................................... 224 5.3 Lifting, transporting and depositing loads............................................................... 230 6 Troubleshooting................................................................................................................... 236 6.1 Troubleshooting................................................................................................................... 236 6.2 Emergency stop device.................................................................................................... 239 6.3 Load handler emergency lowering............................................................................. 239 6.4 Slack chain safety device override............................................................................. 243 6.5 Travel cutout override (0) 245 6.6 Lift cutout override (0)..................................................................................................... 247 6.7 Lower cutout override (0) 249 6.8 End of aisle safety device (0)...................................................................................... 251 6.9 WG emergency operation (event messages 3670 / 3752)............................. 253 6.10 Recovering the truck from a narrow aisle / Moving the truck without a battery....................................................................................................................................... 254 7 Leaving the operator position with the rescue equipment.............................. 267 7.1 Rescue equipment storage compartment in the operator position............. 268 7.2 Rescue equipment testing/ servicing....................................................................... 271 7.3 Seals and rescue equipment bags............................................................................. 272 7.4 Rescue equipment service life..................................................................................... 272 7.5 Rescue equipment storage and transportation.................................................... 274 7.6 Usage and ambient conditions.................................................................................... 274 7.7 Description and use of the rescue equipment...................................................... 275 8 Personal safety system (0)........................................................................................... 291 8.1 Personal Protection System (PPS)........................................................................... 291 8.2 Functional description....................................................................................................... 292 8.3 Environmental awareness.............................................................................................. 293 8.4 Cleaning the laser scanner front screen.................................................................. 294 8.5 Displays on the seven segment display and indicator light (LED).............. 295 8.6 Daily checks before starting the Personal Protection System...................... 297 8.7 Personal safety system.................................................................................................... 298 9 Optional equipment............................................................................................................ 301 9.1 Preparing the truck for operation with an additional access code (0) 301 9.2 Operator-specific settings (0)...................................................................................... 305 9.3 Rack Height Select (0).................................................................................................... 312 9.4 Horizontal positioning (0)............................................................................................... 317 9.5 Weighing system (0)........................................................................................................ 330 9.6 ISM access module (0)................................................................................................... 332 9.7 Rider mode in the operator position (0).................................................................. 333 9.8 Single telescopic forks (0)............................................................................................. 336 9.9 Fork sideshift (0)................................................................................................................ 338 9.10 Truck with load guard and walk-on pallet (0)....................................................... 339 cc 9.11 (!) 9.12 I C (I) 9.13 O') ,- 9.14 (0 0 Rear view mirror (0)......................................................................................................... 362 Panoramic Mirror (0)........................................................................................................ 363 Fire extinguisher (0)......................................................................................................... 364 Floor-Spot (0)...................................................................................................................... 366 9
9.15 Camera system (0) 372 9.16 Pedestrian mode (0) 374 9.17 Working platform (0) ........................................................................................................ 384 F Industrial Truck Maintenance 387 1 Spare Parts 387 2 Operational Safety and Environmental Protection ............................................. 388 3 Maintenance Safety Regulations ................................................................................ 390 3.1 Working on the electrical system 391 3.2 Consumables and used parts ....................................................................................... 391 3.3 Wheels 392 3.4 Lift chain inspection ........................................................................................................... 393 3.5 Hydraulic system ................................................................................................................. 394 3.6 Attachment Repairs and Inspection 395 4 Lubricants and Lubrication Schedule ........................................................................ 396 4.1 Handling consumables safely ....................................................................................... 396 4.2 Lubrication Schedule 398 4.3 Consumables ........................................................................................................................ 399 5 Maintenance and repairs 400 5.1 Preparing the truck for maintenance and repairs 400 5.2 Drive compartment cover disassembly/assembly............................................... 402 5.3 Wheels 404 5.4 Checking electrical fuses 406 5.5 Checking the hydraulic oil level.. .................................................................................. 410 5.6 Lifting and jacking up the truck safely 414 5.7 Preventing the operator position from accidentally lowering ......................... 416 5.8 Cleaning 420 5.9 Lubricate the lift chains, clean and grease the contact surfaces in the mast sections ........................................................................................................................ 424 5.10 Lift chain servicing 426 5.11 Restoring the truck to service after maintenance and repairs ...................... 428 6 Decommissioning the Industrial Truck...................................................................... 429 6.1 Prior to decommissioning 429 6.2 During decommissioning 430 6.3 Restoring the truck to service after decommissioning 430 7 Safety tests to be performed at intervals and after unusual incidents ...... 431 8 Final de-commissioning, disposal ............................................................................... 432 9 Human vibration measurement. 432 G Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement 433 1 Maintenance Contents EKS 308-312...................................................................... .. 434 1.1 Owner 434 1.2 Customer Service ............................................................................................................... 439 2 Maintenance Contents EKS 208-210....................................................................... . 451 2.1 Owner 451 2.2 Customer Service ............................................................................................................... 456 aJ (!) I C CJ) O') ,(0 0 10
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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