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Foreword
Notes on the operating instructions
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely . The chapters are arranged by letter and the pages are numbered continuously.
The operator manual details different industrial truck models . When operating and servicing the industrial truck, make sure that the particular section applies to your truck model.
Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions
Safety notices and text mark-ups
Safety instructions and important explanations are indicated by the following graphics :
,& DANGER!
Indicates an extremely hazardous situation Failure to comply with this instruction will result in severe irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situation. Failure to comply with this instruction may result in severe irreparable injury and even death.
,& CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury .
NOTE
Indicates a material hazard. Failure to comply with this instruction may result in material damage.
Used before notices and explanations.
Indicates standard equipment
Indicates optional equipment
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t o Contents A Correct Use and Application .... .... .... .... .... ... .... .... ..... .... ... .... .... 11 1 General.................................................................................................... 11 2 Correct application................................................................................... 11 3 Approved application conditions.............................................................. 12 3.1 Internal Operation Combined with Brief External or Cold Store Operation ( ) ........................................................................................................... 14 3.2 Internal Operation in Cold Stores with Cold Store Equipment ( ) .......... 14 4 Proprietor responsibilities 15 5 Adding attachments and/or optional equipment...................................... 15 B Truck Description 17 1 Application 17 2 Travel direction definition......................................................................... 19 3 Assemblies and Functional Description................................................... 20 3.1 Assembly Overview................................................................................. 20 3.2 Functional Description .... ......... .... ............... ........... ................ ............... ... 22 4 Technical Specifications.......................................................................... 27 4.1 Performance data 27 4.2 Weights.................................................................................................... 28 4.3 Tyre type.................................................................................................. 28 4.4 Dimensions.............................................................................................. 29 4.5 Mast versions 32 4.6 EN norms................................................................................................. 33 4.7 Conditions of use..................................................................................... 34 4.8 Electrical Requirements........................................................................... 34 5 Identification Points and Data Plates....................................................... 35 5.1 Data plate ...... ................ .......... .... ............ .............. ............... ............... .... 36 5.2 Truck capacity plate................................................................................. 37 6 Stability.................................................................................................... 38 C Transport and Commissioning 39 1 Lifting by crane........................................................................................ 39 1.1 Lifting the battery by crane...................................................................... 40 2 Securing the truck during transport 42 3 Using the Truck for the First Time 44 3.1 Tilt safety device...................................................................................... 46 3.2 Mast Protection Pane 48 4 Moving the industrial truck without a battery 49 D Battery - Servicing, Recharging, Replacement....................... 51 1 Safety Regulations Governing the Handling of Lead-Acid Batteries....... 51 1.1 General notes on handling batteries........................................................ 52 2 Battery types............................................................................................ 53 3 Exposing the battery................................................................................ 55 z 4 UJ Charging the battery................................................................................ 57 tO 5 .... Battery removal and installation.............................................................. 59 C") 0 7
o o o o o o o o E Operation 63 1 Safety Regulations for the Operation of the Forklift Truck 63 2 Displays and Controls ............................................................................. . 65 2.1 Control Station in Drive Direction ........................................................... . 65 2.2 Second control station ( ) in load direction 68 2.3 Auxiliary lift controls ................................................................................ . 70 2.4 Pedestrian EKS 110 with gates 71 2.5 Deadman button and gate 72 2.6 Display unit ............................................................................................. . 73 3 Preparing the Truck for Operation 80 3.1 Checks and Operations to Be Performed Before Starting Daily Work 80 3.2 Setting up the operator position 81 3.3 Entry and exit. 82 4 Industrial Truck Operation ...................................................................... . 84 4.1 Safety regulations for truck operation 84 4.2 Preparing the truck for operation 92 4.3 Checks and operations to be carried out when the truck is operational .. 94 4.4 Parking the truck securely 95 4.5 Emergency Disconnect. 97 4.6 Deadman button 99 4.7 Travel 100 4.8 Steering .................................................................................................. . 106 4.9 Brakes 107 4.10 Lifting / lowering - outside and inside narrow aisles 109 5 Order picking and stacking ..................................................................... . 115 5.1 Adjusting the forks ( ) 115 5.2 Replacing the fork tines ( ) ................................................................... . 116 5.3 Lifting, transporting and depositing loads ............................................... . 119 6 Troubleshooting 123 6.1 Truck does not start ................................................................................. 123 6.2 Emergency lowering 125 6.3 Recovering the truck from a narrow aisle/ Moving the truck without a battery ........................................................................................................... 129 7 Optional equipment 141 7.1 Keyless Access System 141 7.2 General Information about the Use of Keyless Access Systems ........... . 142 7.3 Commissioning the Keypad and the Transponder Reader 142 7.4 Using the Display: ................................................................................... . 145 7.5 Using the Keypad 149 7.6 Using the Transponder Reader 153 7.7 ISM access module ( ) .......................................................................... . 157 7.8 Travelling in pedestrian touch mode ( ) 158 7.9 Lifting and lowering in pedestrian touch mode 161 7.10 Lifting and Lowering the Operator's Position with Lift Cutout ( ) .......... . 167 7.11 Trucks with Rail Guidance and Aisle Recognition ( ) 169 7.12 Negotiating narrow aisles 173 7.13 Walk-On Load Handler with Pallet Guard ( ) ........................................ . 176 7.14 JetPilot 177 7.15 Pre-set Fork Lowering Settings for Stock Picking for L Model ............... . 179 7.16 7.17 USB Charger Warehouse Management System (WMS) 179 z 180 w <O 7.18 Crawl Speed with Lowered Load Handler .............................................. . 180 ..... M 0 8
F 1 2 2.1 2.2 2.3 2.4 2.5 2.6 3 3.1 3.2 3.3 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 5 6 6.1 6.2 6.3 7 8 9 G 1 1.1 1.2 H 1 2 3 4 4.1 4.2 z 4.3 UJ 5 tO .... 5.1 C") 0 Industrial Truck Maintenance.................................................. 181 Operational Safety and Environmental Protection................................... 181 Maintenance Safety Regulations............................................................. 183 Working on the electrical system............................................................. 184 Consumables and used parts.................................................................. 184 Wheels ..................................................................................................... 185 Attachment Repairs and Inspection......................................................... 185 Lift chain inspection................................................................................. 186 Hydraulic system ................. ...... ............... ............. ........ ....... ......... ..... ..... 187 Lubricants and Lubrication Schedule 188 Handling consumables safely.................................................................. 188 Lubrication Schedule............................................................................... 190 Consumables........................................................................................... 191 Maintenance and repairs......................................................................... 192 Preparing the truck for maintenance and repairs 192 Lifting and jacking up the truck safely...................................................... 193 Front panel assembly and disassembly .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 195 Electrical System 196 Checking electrical fuses......................................................................... 197 Replace the Drive and Load Wheels 198 Tightening the wheel nuts........................................................................ 198 Mast retainer assembly and removal....................................................... 200 Cleaning 202 Lift chain servicing................................................................................... 205 Lubricate the lift chains, clean and grease the contact surfaces in the mast sections........................................................................................... 205 Checking the hydraulic oil level 207 Restoring the truck to service after maintenance and repairs .. .. ...... .. .. ... 209 Decommissioning the Industrial Truck..................................................... 209 Prior to decommissioning ........................................................................ 210 During decommissioning 210 Restoring the truck to service after decommissioning............................. 211 Safety tests to be performed at intervals and after unusual incidents..... 212 Final de-commissioning, disposal............................................................ 213 Human vibration measurement 213 Maintenance and Inspection 215 Maintenance checklist 216 Owner...................................................................................................... 216 Customer Service .. .. .. . .... ....... .. .. ........... .. .. ....... ... .. .. ....... .. ... .. . ........ ... .. ..... 218 Traction Battery Appendix 223 Correct Use and Application.................................................................... 223 Data plate 223 Safety Instructions, Warning Indications and other Notes....................... 224 Lead acid batteries with armour plated cells and liquid electrolyte.......... 225 Description............................................................................................... 225 Operation................................................................................................. 227 Servicing lead-acid batteries with armour plated cells............................. 230 PzV and PzV-BS lead-acid batteries with sealed armour plated cells..... 232 Description............................................................................................... 232 9
10 5.2 Operation................................................................................................. 233 5.3 Servicing PzV and PzV-BS lead-acid batteries with sealed armour plated cells ......................................................................................................... 236 6 Aquamatik water replenishment system.................................................. 237 6.1 Water replenishment system design 237 6.2 Functional Description............................................................................. 238 6.3 Adding water............................................................................................ 238 6.4 Water pressure 238 6.5 Filling time ... ............ ... .................... .............. .............. .............. ...... .. ....... 239 6.6 Water quality............................................................................................ 239 6.7 Battery tubing.......................................................................................... 239 6.8 Operating temperature ............... .. ................. ............ ............... ............ ... 239 6.9 Cleaning measures.................................................................................. 239 6.10 Service mobile vehicle............................................................................. 239 7 Electrolyte circulation............................................................................... 240 7.1 Functional Description............................................................................. 240 8 Cleaning batteries.................................................................................... 242 9 Storing the battery 244 10 Troubleshooting....................................................................................... 244 11 Disposal ................................................................................................... 244 z w <O ..... M 0
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• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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