11.0911.14 51171369
Operating
G
EKS 110
instructions
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Declaration of Conformity
Jungheinrich AG, Am Stadtrand 35, D-22047 Hamburg Manufacturer or agent acting in the European Union
TypeOptionSerial no.Year of manufacture
EKS 110
Additional information
On behalf of
Date
G EU Conformity Declaration
The undersigned hereby declare that the powered industrial truck described below in detail complies with the European Directives 2006/42/EC (Machinery Directive) and 2004/108/EEC (Electromagnetic Compatibility - EMC) including amendments as well as the legislative decree to incorporate the directives in national law. The signatories are in each case individually authorised to compile the technical documents.
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Foreword
Notes on the operating instructions
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model.
Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.
Safety notices and text mark-ups
Safety instructions and important explanations are indicated by the following graphics:
DANGER!
Indicates an extremely hazardous situation. Failure to comply with this instruction will result in severe irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situation. Failure to comply with this instruction may result in severe irreparable injury and even death.
CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.
NOTE
Indicates a material hazard. Failure to comply with this instruction may result in material damage.
Used before notices and explanations.
t Indicates standard equipment
o Indicates optional equipment
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Z
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - Germany
Tel: +49 (0) 40/6948-0
www.jungheinrich.com
4 Copyright
of these operating instructions
JUNGHEINRICH
Copyright
remains with
AG.
5 Table of contents ACorrect Use and Application...................................................9 1General................. .............9 2Correct application.............. .............9 3Approved application conditions..............................................................9 4Proprietor responsibilities..... ...........11 5Adding attachments and/or accessories..................................................11 BTruck Description....................................................................13 1Application.............. ...........13 2Travel direction definition...... ...........14 3Assemblies and Functional Description...................................................15 3.1Assembly Overview.............. ...........15 3.2Functional Description.............................................................................17 4Technical Specifications....... ...........19 4.1Performance data........ ...........19 4.2Weights....................................................................................................20 4.3Tyre type............... ...........20 4.4Dimensions............. ...........21 4.5EN norms.................................................................................................23 4.6Conditions of use.................... ........24 4.7Electrical requirements....... ...........24 5Identification points and data plates................. ...........25 5.1Data plate........ ...........26 5.2Truck capacity plate.................................................................................27 CTransport and Commissioning................................................29 1Lifting by crane....... ...........29 2Securing the truck during transport........... .............30 3Using the Truck for the First Time...........................................................31 4Operating the truck without its own drive system......... ...........32 DBattery - Servicing, Recharging, Replacement.......................33 1Safety Regulations Governing the Handling of Lead-Acid Batteries.......33 1.1General notes on handling batteries........ ........35 2Battery types........... ...........36 3Exposing the battery................................................................................37 4Battery removal and installation......... ...........38 5Charging the battery................................................................................40
6 EOperation................................................................................41 1Safety Regulations for the Operation of the Forklift Truck.......................41 2Displays and Controls..............................................................................43 2.1Operator platform position in drive direction............................................43 2.2Second control station (o) in load direction............ ........45 2.3Auxiliary lift controls.................................................................................47 2.4Pedestrian EKS 110 with gates............ ........48 2.5Deadman button and gate.................. ...........49 2.6Displays...................................................................................................50 3Starting up the truck............. ...........52 3.1Checks and operations to be performed before starting daily operation.52 3.2Setting up the operator position............... ........53 4Industrial Truck Operation..... ...........54 4.1Safety regulations for truck operation......................................................54 4.2Preparing the truck for operation............. ........56 4.3Parking the truck securely.... ...........57 4.4Emergency Disconnect............................................................................57 4.5Deadman button....... .............58 4.6Travel............. ...........59 4.7Steering...................................................................................................60 4.8Brakes............. ...........60 4.9Travelling in pedestrian touch mode (o).................................................62 4.10Operator platform lifting and lowering...... ........64 ing and lowering......... ........66 4.12Lifting and lowering in pedestrian touch mode........................................68 4.13Lifting and lowering the operator platform with lift cutout (o)..................72 4.14Lifting, transporting and depositing loads.... ...........74 4.15Adjusting the forks...................................................................................75 4.16Walk-on load section with pallet guard (o)............... .............76 4.17Negotiating narrow aisles........................................................................78 4.18Trucks with rail guidance and aisle recognition (o)................................80 4.19Emergency lowering............. ...........83 5CanCode keypad.....................................................................................85 5.1Keypad.............. ...........85 5.2Parameters............. ...........86 5.3Parameter Settings..................................................................................86 6Troubleshooting............. ...........90 6.1Truck does not start.................................................................................90 FIndustrial Truck Maintenance..................................................93 1Operational Safety and Environmental Protection........ ...........93 2Maintenance Safety Regulations............... .............93 3Servicing and Inspection.........................................................................99 4Maintenance checklist............ ........100 4.1Operating company..... ...........100 4.2Customer Service....................................................................................102 5Lubricants and Lubrication Schedule................. ........107 5.1Handling consumables safely ..................................................................107 5.2Lubrication Schedule...............................................................................109
7 5.3Consumables.......... ...........110 6Maintenance and repairs........... .............111 6.1Preparing the truck for maintenance and repairs....................................111 6.2Tightening the wheel nuts............ ...........112 6.3Mast retainer assembly and removal.............. ...........113 6.4Front panel assembly and disassembly..................................................115 6.5Electrical System............. ...........116 6.6Checking electrical fuses.........................................................................117 7Restoring the truck to service after maintenance and repairs.................118 8Decommissioning the industrial truck............... ...........119 8.1Prior to decommissioning........................................................................120 8.2During decommissioning...... ...........120 8.3Restoring the truck to service after decommissioning........... ......121 9Safety tests to be performed at intervals and after unusual incidents.....122 10Final de-commissioning, disposal.............. .............123 11Human vibration measurement...............................................................123
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ACorrect Use and Application
1General
The industrial truck described in the present operating instructions is designed for lifting, lowering and transporting load units. It must be used, operated and serviced in accordance with the present instructions. Any other type of use is beyond the scope of application and can result in damage to personnel, the industrial truck or property.
2Correct application
NOTE
The maximum load and load distance are indicated on the load chart and must not be exceeded.
The load must rest on the load handler or be lifted by an attachment approved by the manufacturer.
The load must rest on the back of the fork carriage and centrally between the forks.
ving the operator and load. lift other people. ty mechanisms such as pallet guards or pallet tipover safety devices. in racking systems. l load units.
3Approved application conditions
DANGER!
Do not exceed the permissible surface and spot load limits on the travel routes. At blind spots get a second person to assist. and commercial environments. visible and approved by the proprietor. th sufficient capacity in accordance with DIN 15185.
osswise or at an angle. Loads must always be carried on the end of the truck facing uphill. be entered by trucks which are designated for this purpose.
e range 5°C to 25°C, temporarily to 40°C. ck and rack to EN 1726-2 item 7.3.2.
e between rail guided truck and rack. between wire guided truck and rack. maximum of 10% without load. maximum of 5% without load.
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fire or explosion endangered areas, or areas threatened by corrosion or excessive dust.
on are required if the truck is to be constantly used in extreme conditions.
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4Proprietor responsibilities
For the purposes of the present operating any natural or legal person who either uses the industrial truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered the person who, in accordance with existing contractual agreements between the owner and user of the industrial truck, is charged with operational duties. The proprietor must ensure that the industrial truck is used only for the purpose for which it is intended and that there is no danger to life and limb of the user and third parties. Furthermore, accident prevention regulations, safety regulations and operating, servicing and repair guidelines must be followed. The proprietor must ensure that all users have read and understood these operating instructions.
NOTE
Failure to comply with the operating instructions shall invalidate the warranty. The same applies if improper work is carried out on the truck by the customer or third parties without the permission of the manufacturer.
5Adding attachments and/or accessories
Adding accessories
The mounting or installation of additional equipment which affects or enhances the performance of the forklift truck requires the written permission of the manufacturer. Local authority approval may also need to be obtained. Local authority approval does not however constitute
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BTruck Description
1Application
The EKS 110 is an electric powered vertical order picker. The truck is designed to transport and pick goods on level surfaces in accordance with DIN 15185.
It is designed to lift open bottom, cross-board pallets and roll cages. The truck is not suitable for stacking pallets inracking systems. The driver's cab rises with the load handler so that the shelf heights to be operated are visible and within easy reach.
The racking systems must be set up for the EKS 110. The safety clearances stipulated by the manufacturer (e.g. EN 1726-2 item 7.3.2) must be observed.
There must be a minimum safety clearance between the rack and the truck of
The ground surface must comply with DIN 15185. Guide rails must be provided in the narrow aisles for the rail guidance system. Vulkollan guide wheels attached to the truck chassis guide the truck between the guide rails.
The truck is fitted as standard with a simplex mast (E mast) or a duplex mast (ZZ mast) (lift heights see "Technical Specifications" on page19). Auxiliary lift is optionally available, which allows the forks to be raised a further 800 mm.
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2Travel direction definition
The following determinations have been made for travel direction specification:
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ItemTravel direction 1Left 2Drive direction 3Load direction 4Right 1 4 2 3
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5 6 7 8 9 10 11 1617 15 12 13 14
3Assemblies and Functional Description 3.1Assembly Overview
16 ItemDescription 5 t Overhead guard 6 o Duplex mast 7 t Controller 8 t Gate (from 1200 mm) 9 t Simplex mast 11 t Fork 10 t Operator platform 17 t Electrical system cover 16 t Drive panel 15 o Guide wheels 14 t Driver's display 13 t Battery cover 12 t Drive wheel t Standard equipment o Optional equipment
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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