EFX
Operating instructions 51296679 09.19 03.13 en-GB EFX 410 EFX 413 fiUNGHEINRICH
410 / 413
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
Foreword
Notes on the operating instructions
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
The operator manual details different industrial truck models . When operating and servicing the industrial truck , make sure that the particular section applies to your truck model.
Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.
Safety notices and text mark-ups
Safety instructions and important explanations are indicated by the following graphics :
A DANGER!
Indicates an extremely hazardous situation Failure to comply with this instruction will result in severe irreparable injury and even death
A WARNING!
Indicates an extremely hazardous situation Failure to comply with this instruction may result in severe irreparable injury and even death.
A CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.
NOTICE
Indicates a material hazard Failure to comply with this instruction may result in material damage.
[±I Used before notices and explanations.
• Indicates standard equipment
0 Indicates optional equipment
Cl) (!) I C: Q) 0) .,... cri 0
5
Contents A Correct Use and Application................................................................................ 11 1 General.................................................................................................................................... 11 2 Correct application 11 3 Approved application conditions.................................................................................. 12 4 Proprietor responsibilities................................................................................................ 14 5 Adding attachments and/or optional equipment.................................................. 14 B Truck Description.......................................................................................................... 15 1 Application.............................................................................................................................. 15 2 Travel direction definition................................................................................................ 17 3 Assemblies and Functional Description................................................................... 18 3.1 Functional Description...................................................................................................... 18 3.2 Assembly Overview........................................................................................................... 24 4 Technical Specifications................................................................................................... 26 4.1 Performance data 27 4.2 Dimensions (as per data plate).................................................................................... 28 4.3 Mast versions........................................................................................................................ 32 4.4 Weights.................................................................................................................................... 36 4.5 Wheels, chassis................................................................................................................... 39 4.6 Engine Data........................................................................................................................... 40 4.7 EN norms................................................................................................................................ 40 4.8 Conditions of use................................................................................................................ 42 4.9 Electrical requirements..................................................................................................... 43 5 Identification points and data plates.......................................................................... 44 5.1 Indication Points ................................................................................................................. 44 5.2 Data plate................................................................................................................................ 46 5.3 Truck capacity plate........................................................................................................... 47 5.4 Attachment capacity plate............................................................................................... 48 5.5 Jack contact points............................................................................................................. 48 6 Stability ................................................................................................................................... 49 C Transport and Commissioning........................................................................... 51 1 Transport................................................................................................................................. 51 2 Lifting by crane..................................................................................................................... 52 2.1 Lifting by crane with mast assembled....................................................................... 53 2.2 Lifting the basic truck by crane..................................................................................... 55 2.3 Lifting the mast by crane................................................................................................. 57 2.4 Lifting the battery by crane............................................................................................. 59 3 Securing the truck during transport............................................................................ 61 3.1 Mast transport retainer..................................................................................................... 61 3.2 Basic truck transport retainer........................................................................................ 63 3.3 Transport retainer for basic truck with the mast assembled.......................... 65 4 Using the Truck for the First Time............................................................................... 67 4.1 Moving the industrial truck without a battery......................................................... 67 cc 4.2 (!) I 4.3 C (I) 4.4 O') Installing and removing the mast................................................................................ 67 Commissioning..................................................................................................................... 69 Tilt safety device.................................................................................................................. 70 ,0) 0 7
D Battery - Servicing, Recharging, Replacement... ................................ . 71 1 Safety Regulations Governing the Handling of Lead-Acid Batteries ........ . 71 1.1 General notes on handling batteries 72 2 Battery types ......................................................................................................................... 73 2.1 Dimensions of the battery compartment... ............................................................... 74 3 Exposing the battery 76 4 Charging the battery .......................................................................................................... 78 5 Battery removal and installation................................................................................... 82 6 "Battery lock" sensors (0) 86 E Operation ........................................................................................................................... 89 1 Safety Regulations for the Operation of the Forklift Truck 89 2 Displays and Controls ....................................................................................................... 92 2.1 Controls and displays on the control panel ............................................................ 92 2.2 Driver's display 97 2.3 Hourmeter............................................................................................................................... 103 2.4 "Bar display" battery discharge indicator................................................................. 104 2.5 "Percentage display" battery discharge indicator (0) 106 2.6 Driver's display function symbols 108 3 Preparing the Truck for Operation 117 3.1 Checks and operations to be performed before starting daily operation. 117 3.2 Entry and exit ........................................................................................................................ 121 3.3 Setting up the operator position 122 3.4 Checking, putting on and taking off the seat belt... 127 4 Industrial Truck Operation .............................................................................................. 131 4.1 Safety regulations for truck operation 131 4.2 Preparing the truck for operation 138 4.3 Preparing the truck for operation with an additional access code (0) 139 4.4 Date and time setting 143 4.5 Checks and operations to be carried out when the truck is operational.. 145 4.6 Main Lift referencing .......................................................................................................... 147 4.7 Emergency Disconnect 151 4.8 Travel 153 4.9 Steering .................................................................................................................................... 157 4.1 0 Brakes 157 4.11 Negotiating narrow aisles................................................................................................ 159 4.12 Diagonal travel 170 4.13 Lifting / lowering - outside and inside narrow aisles 171 4.14 Traversing/ rotating outside and inside narrow aisles ................................... . 175 4.15 Simultaneous traversing/rotation outside and inside narrow aisles 181 4.16 Parking the truck securely 191 5 Order picking and stacking ............................................................................................. 193 5.1 Adjusting the forks 193 5.2 Replacing the forks 195 5.3 Lifting, transporting and depositing loads ............................................................... 199 6 Troubleshooting 207 6.1 Troubleshooting 6.2 Emergency stop device 6.3 Load handler emergency lowering 207 aJ 211 (!) I C 211 CJ) O') 6.4 Travel cutout override (0) 215 ,0) 0 8
6.5 Lift cutout override (0)..................................................................................................... 217 6.6 Lower cutout override ( 0) 219 6.7 End of aisle safety device ( 0) ...................................................................................... 221 6.8 WG emergency operation (event messages 3670 / 3752)............................. 223 6.9 Recovering the truck from a narrow aisle / Moving the truck without a battery....................................................................................................................................... 224 7 Personal safety system (0)........................................................................................... 237 7.1 Personal Protection System (PPS) 237 7.2 Functional description....................................................................................................... 238 7.3 Environmental awareness.............................................................................................. 239 7.4 Cleaning the laser scanner front screen.................................................................. 239 7.5 Displays on the seven segment display and indicator light (LED).............. 241 7.6 Daily checks before starting the Personal Protection System...................... 243 7.7 Personal safety system.................................................................................................... 244 8 Optional equipment............................................................................................................ 247 8.1 Sideshifter / Fork positioner (0).................................................................................. 247 8.2 Laser beam rack compartment display (0)........................................................... 253 8.3 Telescopic forks (0) 254 8.4 Operator-specific settings (0)...................................................................................... 257 8.5 Fire extinguisher (0)......................................................................................................... 264 8.6 Rack Height Select (0).................................................................................................... 265 8.7 Horizontal positioning (0)............................................................................................... 282 8.8 Weighing system (0)........................................................................................................ 297 8.9 Camera system (0)........................................................................................................... 299 8.10 Working platform (0) ........................................................................................................ 301 8.11 ISM access module (0)................................................................................................... 310 8.12 Rear view mirror (0) ......................................................................................................... 311 8.13 Floor-Spot (0)...................................................................................................................... 313 F Industrial Truck Maintenance.............................................................................. 319 1 Spare Parts............................................................................................................................ 319 2 Operational Safety and Environmental Protection ............................................. 320 3 Maintenance Safety Regulations................................................................................ 322 3.1 Working on the electrical system ................................................................................ 323 3.2 Consumables and used parts....................................................................................... 323 3.3 Hydraulic system................................................................................................................. 324 3.4 Lift chain inspection........................................................................................................... 326 3.5 Wheels..................................................................................................................................... 328 3.6 Attachment Repairs and Inspection........................................................................... 329 4 Lubricants and Lubrication Schedule........................................................................ 330 4.1 Handling consumables safely....................................................................................... 330 4.2 Lubrication Schedule......................................................................................................... 332 4.3 Consumables........................................................................................................................ 333 5 Maintenance and repairs................................................................................................. 334 5.1 Preparing the truck for maintenance and repairs................................................ 334 5.2 Lifting and jacking up the truck safely....................................................................... 336 5.3 Drive compartment cover disassembly/assembly............................................... 338 5.4 cc 5.5 (!) I Checking electrical fuses................................................................................................ 340 Cleaning................................................................................................................................... 344 C 5.6 (I) Lift chain servicing.............................................................................................................. 348 O') ,0) 0 9
5. 7 Lubricate the lift chains, clean and grease the contact surfaces in the mast sections........................................................................................................................ 348 5.8 Checking the hydraulic oil level.................................................................................... 350 5.9 Restoring the truck to service after maintenance and repairs...................... 354 6 Decommissioning the industrial truck....................................................................... 355 6.1 Prior to decommissioning................................................................................................ 356 6.2 During decommissioning................................................................................................. 357 6.3 Restoring the truck to service after decommissioning...................................... 358 7 Safety tests to be performed at intervals and after unusual incidents...... 359 8 Final de-commissioning, disposal............................................................................... 360 9 Human vibration measurement.................................................................................... 360 G Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement............................................................................ 361 1 Maintenance Contents EFX 410-413........................................................................ 362 1.1 Owner....................................................................................................................................... 362 1.2 Customer Service............................................................................................................... 366 10 aJ (!) I C CJ) O') ,0) 0
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL