EFG 425-S30
Operating instructions 51696203 04.19 <:::::J 05.18 en-GB EFG 425k EFG 425ks EFG 425 EFG 425s EFG 430k EFG 430ks EFG 430 EFG 430s EFG S30 EFG S30s fiUNGHEINRICH
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Foreword
Notes on the operating instructions
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
The operator manual details different industrial truck models . When operating and servicing the industrial truck , make sure that the particular section applies to your truck model.
Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.
Safety notices and text mark-ups
Safety instructions and important explanations are indicated by the following graphics :
A DANGER!
Indicates an extremely hazardous situation Failure to comply with this instruction will result in severe irreparable injury and even death
A WARNING!
Indicates an extremely hazardous situation Failure to comply with this instruction may result in severe irreparable injury and even death.
A CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.
NOTICE
Indicates a material hazard Failure to comply with this instruction may result in material damage.
[±I Used before notices and explanations.
• Indicates standard equipment
0 Indicates optional equipment
Cl) (!) I C: Q) 0) .,... ;g
5
Contents A Correct Use and Application................................................................................ 11 1 General.................................................................................................................................... 11 2 Correct application 11 3 Approved application conditions.................................................................................. 12 4 Proprietor responsibilities................................................................................................ 13 5 Adding attachments and/or optional equipment.................................................. 13 B Truck Description.......................................................................................................... 15 1 Application.............................................................................................................................. 15 1.1 Truck models and rated capacity................................................................................ 15 2 Assemblies and Functional Description................................................................... 16 2.1 Travel direction definition................................................................................................ 16 2.2 Assembly Overview........................................................................................................... 17 2.3 Functional Description...................................................................................................... 18 3 Technical Specifications................................................................................................... 20 3.1 Performance data 20 3.2 Dimensions............................................................................................................................ 22 3.3 Weights.................................................................................................................................... 25 3.4 Mast versions........................................................................................................................ 26 3.5 Tyre type.................................................................................................................................. 28 3.6 Engine Data........................................................................................................................... 28 3.7 EN norms................................................................................................................................ 29 3.8 Conditions of use................................................................................................................ 30 3.9 Electrical Requirements................................................................................................... 30 3.10 Specifications according to RED guideline (Radio Equipment Directive) for radio units................................................................................................... 31 4 Identification Points and Data Plates........................................................................ 32 4.1 Indication Points ................................................................................................................. 32 4.2 Data plate................................................................................................................................ 34 4.3 Truck capacity plate........................................................................................................... 35 4.4 Attachment capacity plate............................................................................................... 37 5 Stability 39 5.1 Wind loads.............................................................................................................................. 39 C Transport and Commissioning........................................................................... 41 1 Transport................................................................................................................................. 41 2 Truck laden............................................................................................................................. 41 2.1 Centre of gravity of the truck......................................................................................... 41 2.2 Lifting the truck by crane................................................................................................. 42 2.3 Loading with another industrial truck ....................................................................... 44 3 Securing the truck during transport............................................................................ 45 4 Using the Truck for the First Time............................................................................... 47 D Battery - Servicing, Recharging, Replacement.................................... 49 cc (!) 1 I C 1.1 (I) General notes on handling batteries......................................................................... 49 Potential hazards................................................................................................................ 49 O') 1.2 ,-.iTouch voltage hazard........................................................................................................ 50 0 7
2 Safety Regulations for Handling Lead-Acid Batteries ...................................... . 51 3 Safety regulations for handling lithium-ion batteries ........................................ .. 52 3.1 Fire Hazard 52 3.2 Particular hazard from combustion products ......................................................... 53 3.3 Special fire fighting protective equipment... 53 3.4 Additional fire fighting instructions 53 3.5 Instructions for cooling an overheated, non physically damaged battery 53 4 Battery types ......................................................................................................................... 54 5 Battery dimensions ............................................................................................................. 55 6 Exposing the battery 56 7 Battery removal and installation. .................................................................................. 57 7.1 Removal and installation using an EJE pallet truck with Snapfit battery holder (0) 58 7.2 Removal and installation using a fork shoe (0) 66 7.3 Removal and installation using a roller conveyor (0) ...................................... . 68 7.4 Removal and installation for service using a hand pallet truck with Snapfit ( 0 ) 69 7 .5 Removal and installation for service using a (hand) pallet truck without Snapfit ...................................................................................................................................... 71 7.6 Hydraulic Battery Extractor (0) 72 8 Charging the battery 75 8.1 Charging the Lead Battery 75 8.2 Charging lithium-ion batteries (0) .............................................................................. 78 E Operation 81 1 Safety Regulations for the Operation of Forklift Trucks .................................. . 81 2 Displays and Controls ....................................................................................................... 83 2.1 Controls 83 2.2 Pilots .......................................................................................................................................... 85 2.3 Function symbols for the Pilots .................................................................................... 86 2.4 Control panel with display unit... 88 2.5 Button allocation of the display .................................................................................... 90 2.6 Symbols in the display ...................................................................................................... 92 2.7 Battery discharge indicator 95 2.8 Battery discharge monitor............................................................................................... 95 2.9 Residual time display 96 2.10 Operating Programs 96 2.11 Hourmeter............................................................................................................................... 97 2.12 Armrest Control Panel Switch 97 2.13 Side compartment control panel switch (0) .......................................................... 99 3 Preparing the Truck for Operation .............................................................................. 100 3.1 Checks and Operations to Be Performed Before Starting Daily Work 100 3.2 Entry and exit 102 3.3 Trucks with reduced headroom (0) ........................................................................... 102 3.4 Setting up the operator position ................................................................................... 103 3.5 Seat Belt 110 4 Industrial Truck Operation .............................................................................................. 112 4.1 Safety regulations for truck operation 112 aJ 4.2 Activating the lithium-ion battery (0) 115 (!) I C 4.3 Preparing the truck for operation 117 CJ) O') 4.4 Setting the time .................................................................................................................... 119 ,-.:i0 8
4.5 Parking the truck securely.............................................................................................. 120 4.6 Emergency Disconnect.................................................................................................... 121 4.7 Travel........................................................................................................................................ 122 4.8 Steering.................................................................................................................................... 124 4.9 Brakes....................................................................................................................................... 125 4.10 Adjusting the forks.............................................................................................................. 132 4.11 Replacing the forks............................................................................................................ 133 4.12 Lifting, transporting and depositing loads............................................................... 134 4.13 Operating the Lift Mechanism and Integrated Attachments.......................... 136 4.14 Safety instructions for operating additional attachments................................. 146 4.15 Operating additional attachments for the SOLO-PILOT.................................. 150 4.16 Operating additional attachments for the Multi Pilot.......................................... 153 4.17 Operating additional Attachments for Duo-Pilot.................................................. 155 4.18 Fitting additional attachments....................................................................................... 158 5 Towing trailers....................................................................................................................... 161 6 Optional equipment............................................................................................................ 163 6.1 Keyless Access System................................................................................................... 163 6.2 General Information about the Use of Keyless Access Systems................ 164 6.3 Commissioning the Keypad and the Transponder Reader............................ 164 6.4 Using the Display: ............................................................................................................. 167 6.5 Using the Keypad................................................................................................................ 172 6.6 Operating the transponder reader.............................................................................. 177 6.7 Assistance systems........................................................................................................... 182 6.8 Steel cab ................................................................................................................................. 184 6.9 Sliding windows................................................................................................................... 185 6.10 Automatic/ mechanical folding gate.......................................................................... 186 6.11 Panel door.............................................................................................................................. 187 6.12 Operator position extension........................................................................................... 187 6.13 Entering and Exiting with the Hip Restraint on the Driver's Seat................ 188 6.14 Adjusting the Swivel Seat............................................................................................... 188 6.15 Adjusting the Backrest Extension............................................................................... 189 6.16 Adjusting the Lumbar Vertebrae Support................................................................ 190 6.17 Switching the Seat Heating On and Off................................................................... 190 6.18 Auxiliary Functions on the Armrest............................................................................ 191 6.19 Operating hydraulics cutout........................................................................................... 193 6.20 Load Weighing...................................................................................................................... 194 6.21 Tilt Control .............................................................................................................................. 194 6.22 Tilt angle display.................................................................................................................. 195 6.23 Heating..................................................................................................................................... 198 6.24 Removable load backrest............................................................................................... 199 6.25 Load Damping...................................................................................................................... 200 6.26 Lift cutout override.............................................................................................................. 202 6.27 Sideshifter Centre Position............................................................................................. 202 6.28 Fork Tilt Horizontal............................................................................................................. 203 6.29 Fire extinguisher.................................................................................................................. 204 6.30 Rockinger coupling with hand lever or remote control..................................... 205 6.31 Camera system.................................................................................................................... 206 6.32 Control layout "N"................................................................................................................ 207 6.33 Operating the Auxiliary Hydraulics without Pressing the cc Acknowledgement Key..................................................................................................... 209 (!) 6.34 I C 6.35 (I) O') 6.36 ,-.iSpecial control layout........................................................................................................ 213 Floor-Spot............................................................................................................................... 217 StVZO road traffic regulations equipment ............................................................. 219 0 9
6.37 Horn Button on Overhead Guard ................................................................................ 220 6.38 Truck Terminal ...................................................................................................................... 221 7 Troubleshooting 227 7 .1 Troubleshooting ................................................................................................................... 227 7.2 Operating the truck without its own drive system. ............................................... 230 7.3 Emergency lowering 234 F Industrial Truck Maintenance .............................................................................. 235 1 Operational Safety and Environmental Protection ............................................ . 235 2 Maintenance Safety Regulations 236 2.1 Working on the electrical system ................................................................................ 237 2.2 Consumables and used parts 238 2.3 Wheels ..................................................................................................................................... 238 2.4 Attachment Repairs and Inspection ........................................................................... 238 2.5 Lift Chains 239 2.6 Hydraulic system ................................................................................................................. 240 3 Lubricants and Lubrication Schedule ........................................................................ 241 3.1 Handling consumables safely 241 3.2 Lubrication Schedule ......................................................................................................... 243 3.3 Consumables 244 4 Maintenance and repairs 246 4.1 Preparing the truck for maintenance and repairs ................................................ 246 4.2 Lifting and jacking up the truck safely 247 4.3 Opening the rear panel 248 4.4 Checking the Wheel Mounting ..................................................................................... 249 4.5 Replacing wheels 250 4.6 Hydraulic system 252 4. 7 Check the gear oil level.. 257 4.8 Heating 258 4.9 Adding window washer system fluid .......................................................................... 258 4.10 Checking electrical fuses 259 4.11 Cleaning 266 4.12 Working on the electrical system ................................................................................ 269 4.13 Restoring the truck to service after maintenance and repairs 269 5 Decommissioning the Industrial Truck 270 5.1 Prior to decommissioning 270 5.2 During decommissioning 271 5.3 Restoring the truck to service after decommissioning ..................................... . 271 6 Safety tests to be performed at intervals and after unusual incidents 272 7 Final de-commissioning, disposal 272 8 Human vibration measurement. ................................................................................... 272 G Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement ............................................................................ 273 1 Maintenance Contents EFG 425-430 ....................................................................... 274 1.1 Owner 274 1.2 Customer Service 278 aJ (!) I C CJ) O') ,-.:i0 10
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL