Jungheinrich Forklift ECE 220 HP ECE 225 HP ECE 220 LJ ECE 225 LJ Operating instructions Manual

ECE 220/225 HP/LJ

09.15

Operating instructions

en-GB

51374465 02.20 ECE 220 HP ECE 225 HP ECE 220 LJ ECE 225 LJ

fiUNGHEINRICH

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Contents

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A

Correct Use and Application................................................................................

11

1 2 3 3.1

11 11 12

3.2 4 5

General....................................................................................................................................

Correct application .............................................................................................................

Approved application conditions..................................................................................

Internal Operation Combined with Brief External or Cold Store Operation (•) .......................................................................................................................

Internal Operation in Cold Stores with Cold Store Equipment (0) ............

Proprietor responsibilities................................................................................................

Adding attachments and/or optional equipment..................................................

12 13 14 14

B

Truck Description..........................................................................................................

15

1 1.1 2 3 3.1 3.2 4 4.1 4.2 4.3 4.4 4.5 4.6

15 15 16 17 17 23 27 27 29 33 33 34

4.7 4.8 5 5.1 5.2 5.3 5.4

Application..............................................................................................................................

Truck models and rated capacity................................................................................

Travel direction definition................................................................................................

Assemblies and Functional Description...................................................................

Assembly Overview...........................................................................................................

Functional Description......................................................................................................

Technical Specifications...................................................................................................

Performance data ..............................................................................................................

Dimensions............................................................................................................................

Weights....................................................................................................................................

Tyre type..................................................................................................................................

EN norms................................................................................................................................

Specifications according to RED guideline (Radio Equipment Directive) for radio units...................................................................................................

Electrical requirements.....................................................................................................

Power supply of on-board charger (0)....................................................................

Identification Points and Data Plates........................................................................

Indication Points .................................................................................................................

Data plate................................................................................................................................

Truck capacity plate...........................................................................................................

Wind loads..............................................................................................................................

35 36 37 38 38 43 44 44

C

Transport and Commissioning...........................................................................

45

1 2 3

Lifting by crane.....................................................................................................................

Transport.................................................................................................................................

Using the Truck for the First Time...............................................................................

45 47 49

D

Battery - Servicing, Recharging, Replacement....................................

51

1 2 3 4 4.1 4.2 4.3 4.4

Notes concerning battery types...................................................................................

General safety regulations for batteries...................................................................

Charge Status Indicator...................................................................................................

Lead-acid batteries.............................................................................................................

Safety instructions for handling lead-acid batteries...........................................

Battery types.........................................................................................................................

Exposing the battery..........................................................................................................

Battery removal and installation...................................................................................

51 52 52 53 53 55 56 59

0

7

5.8 5.9 5.10

Charging the battery ..........................................................................................................

Lithium-Ion Batteries .........................................................................................................

Notes on lithium-ion batteries .......................................................................................

Safety regulations for handling lithium-ion batteries..........................................

Lithium-ion battery data plate........................................................................................

Usage and ambient conditions ....................................................................................

Technical Data ......................................................................................................................

Battery charge status ........................................................................................................

Battery types .........................................................................................................................

Battery removal and installation...................................................................................

Exposing the battery..........................................................................................................

Charging the battery ..........................................................................................................

64 67 67 68 73 75 76 77 78 79 80 81

E

Operation ...........................................................................................................................

87

1 2

Safety Regulations for the Operation of Forklift Trucks ...................................

Displays and Controls .......................................................................................................

Charge Status Indicator and Key Switch .................................................................

Battery discharge monitor...............................................................................................

Preparing the Truck for Operation ..............................................................................

Checks and Operations to Be Performed Before Starting Daily Work .... .

Preparing the truck for operation .................................................................................

Checks and operations to be carried out when the truck is operational..

Parking the truck securely ..............................................................................................

Industrial Truck Operation ..............................................................................................

Safety regulations for truck operation .......................................................................

How to act in hazardous situations ............................................................................

Emergency Disconnect ....................................................................................................

Brakes.......................................................................................................................................

Travel ........................................................................................................................................

Operator platform ................................................................................................................

Steering....................................................................................................................................

Second Rack Level Order Picking (ECE 220 - 225 HP) ..................................

Second Rack Level Order Picking (ECE 220 - 225 LJ) ...................................

Load handler raise/lower .................................................................................................

Lifting, transporting and depositing loads ...............................................................

Troubleshooting ...................................................................................................................

Truck in General ..................................................................................................................

Battery ......................................................................................................................................

Operating the truck without its own drive system. ...............................................

Optional equipment. ...........................................................................................................

Display unit (2 inch display) ...........................................................................................

Keyless Access System...................................................................................................

General Information about the Use of Keyless Access Systems ............... .

Commissioning the Keypad and the Transponder Reader ........................... .

Using the Display: .............................................................................................................

Using the Keypad ................................................................................................................

Operating the transponder reader ..............................................................................

ISM access module (0) ...................................................................................................

Pedestrian mode ................................................................................................................ easyPILOT .............................................................................................................................

Floor Spot ...............................................................................................................................

87 89 97 98 99 99 100 101 102 104 104 107 108 110 112 115 116 117 119 121 125 130 131 134 135 137 137 145 146 146 149 154 159 164 165 168 202

4.5 5

5.1 5.2 5.3 5.4 5.5

5.6 5. 7

2.1 2.2 3

3.1 3.2 3.3 3.4 4

4.1 4.2 4.3 4.4

4.5 4.6 4.7 4.8 4.9 4.10 4.11 5

5.1 5.2 6 7 7 .1 7 .2

7.3 7.4

7.5 7.6 7. 7

7.8 7.9 7.10 7.11

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F

Industrial Truck Maintenance.............................................................................. 205

1 2 3 3.1 3.2 3.3 3.4 4 4.1 4.2 4.3 5 5.1 5.2 5.3 5.4 5.5 5.6 5. 7 5.8 5.9 6 6.1 6.2 6.3 7 8 9

Spare Parts............................................................................................................................

Operational Safety and Environmental Protection .............................................

Maintenance Safety Regulations................................................................................

Working on the electrical system ................................................................................

Consumables and used parts.......................................................................................

Wheels.....................................................................................................................................

Hydraulic system.................................................................................................................

Lubricants and Lubrication Schedule........................................................................

Handling consumables safely.......................................................................................

Lubrication Schedule.........................................................................................................

Consumables........................................................................................................................

Maintenance and repairs.................................................................................................

Preparing the truck for maintenance and repairs................................................

Lifting and jacking up the truck safely.......................................................................

Front panel disassembly and assembly...................................................................

Cleaning...................................................................................................................................

Checking the hydraulic oil level....................................................................................

Replacing the drive wheel...............................................................................................

Check wheel attachment and wear............................................................................

Checking electrical fuses................................................................................................

Restoring the truck to service after maintenance and repairs......................

Decommissioning the Industrial Truck......................................................................

Prior to decommissioning................................................................................................

Action to be taken during decommissioning..........................................................

Restoring the truck to service after decommissioning......................................

Safety tests to be performed at intervals and after unusual incidents......

Final de-commissioning, disposal...............................................................................

Human vibration measurement....................................................................................

G

Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement............................................................................ 227

1 1.1 1.2

Maintenance Contents ECE 220/225 HP-LJ.........................................................

Owner.......................................................................................................................................

Customer Service...............................................................................................................

205 205 207 208 208 208 209 210 210 212 213 214 214 214 215 216 219 220 220 222 223 224 224 225 225 226 226 226

228 228 232

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CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL

• Thank you very much for reading the preview of the manual.

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• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL