05.1311.14 51317879 ECE 118 Operating instructions G ECE 118
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
2
Declaration of Conformity
Jungheinrich AG, Am Stadtrand 35, D-22047 Hamburg Manufacturer or agent acting in the European Union
TypeOptionSerial no.Year of manufacture
ECE 118
Additional information
On behalf of Date
G EU Conformity Declaration
The undersigned hereby declare that the powered industrial truck described below in detail complies with the European Directives 2006/42/EC (Machinery Directive) and 2004/108/EEC (Electromagnetic Compatibility - EMC) including amendments as well as the legislative decree to incorporate the directives in national law. The signatories are in each case individually authorized to compile the technical documents.
3
4
Foreword
Notes on the operating instructions
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.
Safety notices and text mark-ups
Safety instructions and important explanations are indicated by the following graphics:
DANGER!
Indicates an extremely hazardous situation. Failure to comply with this instruction will result in severe irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situation. Failure to comply with this instruction may result in severe irreparable injury and even death.
CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.
NOTE
Indicates a material hazard. Failure to comply with this instruction may result in material damage.
Used before notices and explanations.
t Indicates standard equipment
o Indicates optional equipment
5
Z
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - Germany
Tel: +49 (0) 40/6948-0
www.jungheinrich.com
6 Copyright
operating
Copyright of these
instructions remains with JUNGHEINRICH AG.
7 Table of contents ACorrect Use and Application...................................................11 1General................. ...........11 2Correct application.............. ...........11 3Approved application conditions..............................................................12 4Proprietor responsibilities..... ...........13 5Adding attachments and/or optional equipment........... ...........13 BTruck Description....................................................................15 1Application.............. ...........15 2Travel direction definition...... ...........16 3Assemblies and Functional Description...................................................17 3.1Assembly Overview.............. ...........17 3.2Functional Description........ ...........18 4Technical Specifications..........................................................................20 4.1Performance data........ ...........21 4.2Dimensions..............................................................................................22 4.3Aisle widths........... ...........24 4.4Weights............ ...........25 4.5Tyre type..................................................................................................25 4.6EN norms................ ...........26 4.7Conditions of use.................... ........27 4.8Electrical requirements............................................................................27 4.9Identification points and data plates................. ...........28 CTransport and Commissioning................................................31 1Lifting by crane........................................................................................31 2Remove the transport lock...... ........33 3Transport................ ...........34 4Using the Truck for the First Time...........................................................36 DBattery - Servicing, Recharging, Replacement.......................37 1Safety Regulations Governing the Handling of Lead-Acid Batteries.......37 2Battery types............................................................................................39 3Exposing the battery............. ...........40 4Charging the battery.... ...........41 5Charging the battery with an on-board charger (o)................................42 6Battery removal and installation......... ...........48 6.1Removing the battery from the top..........................................................48
8 EOperation................................................................................51 1Safety Regulations for the Operation of the Forklift Tr uck.......................51 2Displays and Controls..............................................................................53 2.1Battery discharge indicator......................................................................57 2.2Battery discharge monitor... ...........57 3Preparing the Truck for Operation...........................................................58 3.1Checks and operations to be performed before starting daily operation.58 3.2Preparing the truck for operation............. ........59 3.3Checks and operations to be carried out when the truck is operational..60 3.4Parking the truck securely.... ...........61 4Industrial Truck Operation..... ...........63 4.1Safety regulations for truck operation......................................................63 4.2How to act in hazardous situations.............. ...........65 4.3Emergency Disconnect......... ...........66 4.4Travel............. ...........68 4.5Steering................ ...........70 4.6Brake system...........................................................................................71 4.7Load handler raise/lower...... ...........73 4.8Lifting, transporting and depositing loads........... ........76 5Troubleshooting.......................................................................................78 5.1Truck does not start......... ...........78 5.2Load cannot be lifted.......... ...........79 6Operating the truck without its own drive system......... ...........80 7Optional equipment.............. ...........82 7.1Emergency operation with service key GF60..........................................82 7.2Keypad (CanCode) (o)............... ...........84 7.3Setting the truck parameters with CanCode................. ...........103 7.4Parameters..............................................................................................105 7.5CanDis display instrument.... ...........107 7.6ISM access module (o)...........................................................................108 FIndustrial Truck Maintenance..................................................109 1Operational Safety and Environmental Protection........ ...........109 2Maintenance Safety Regulations............... .............110 2.1Working on the electrical system.............................................................111 2.2Consumables and used parts.... .............111 2.3Wheels............... ...........111 2.4Hydraulic system.....................................................................................112 3Lubricants and Lubrication Schedule................. ........113 3.1Handling consumables safely ..................................................................113 3.2Lubrication Schedule............ ...........115 3.3Consumables.......... ...........116 4Maintenance and repairs.........................................................................117 4.1Prepare the truck for maintenance and repairs............ ...........117 4.2Lifting and jacking up the truck safely...... ........118 4.3Cleaning..................................................................................................120 4.4Front cover disassembly....... ...........123 4.5Replacing the drive wheel.......................................................................124 4.6Checking the hydraulic oil level...............................................................124
9 4.7Checking electrical fuses.........................................................................125 4.8Restoring the truck to service after maintenance and repairs.................127 5Decommissioning the industrial truck......................................................128 5.1Prior to decommissioning........................................................................128 5.2During decommissioning...... ...........128 5.3Restoring the truck to service after decommissioning.............................129 6Safety tests to be performed at intervals and after unusual incidents.....130 7Final de-commissioning, disposal............................................................130 8Human vibration measurement...............................................................130 9Servicing and Inspection........ ........131 10Maintenance checklist.............................................................................132 10.1Operating company.............. ...........132 10.2Customer service............. ...........134
10
ACorrect Use and Application
1General
The truck must be used, operated and serviced in accordance with the present instructions. All other types of use are beyond its scope of application and may result in damage to personnel, the industrial truck or property.
2Correct application
NOTE
The maximum load and load distance are indicated on the capacity plate and must not be exceeded.
The load must rest on the load handler or be lifted by an attachment approved by the manufacturer.
The load must be fully raised,see "Lifting, transporting and depositing loads" on page76.
The following operations are in accordance with regulations and are permitted:
The following operations are prohibited:
11
3Approved application conditions
and commercial environments. e range 5°C to 40°C. rfaces with sufficient capacity. ssible surface and spot load limits on the travel routes. that are visible and approved by the operating company. to a maximum of 16 %. an angle on inclines. Travel with the load facing uphill.
WARNING!
Use under extreme conditions
Using the truck under extreme conditions can result in malfunctions and accidents. Special equipment and authorisation are required if the truck is to be constantly used in extreme conditions, especially in dusty or corrosive atmospheres. The truck cannot be used in areas at risk of explosion. In adverse weather conditions (thunder, lightning) the industrial truck must not be operated outside or in endangered areas.
12
4Proprietor responsibilities
For the purposes of the present operating defined as any natural or legal person who either uses the industrial truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered the person who, in accordance with existing contractual agreements between the owner and user of the industrial truck, is charged with operational duties. The proprietor must ensure that the industrial truck is used only for the purpose it is intended for and that danger to life and limb of the user and third parties are excluded. Furthermore, accident prevention regulations, safety regulations and operating, servicing and repair guidelines must be followed. The operating company must ensure that all users have read and understood these operating instructions.
NOTE
Failure to comply with the operating instructions invalidates the warranty. The same applies if improper work is carried out on the truck by the customer or third parties without the permission of the manufacturer.
5Adding attachments and/or optional equipment
The mounting or installation of additional equipment which affects or enhances the performance of the industrial truck requires the written permission of the manufacturer. Local authority approval may also need to be obtained. Local authority approval however does not constitute
13
14
BTruck Description
1Application
The industrial truck is an electric pedestrian pallet truck with stand-on platform and backrest. It is designed for transporting goods on level surfaces. It can lift openbottom pallets or pallets with transverse boards outside the load-wheel area, as well as roll cages.
The rated capacity is indicated on the data plate or the capacity plate Qmax.
15
2Travel direction definition
The following determinations have been made for travel direction specification:
16
ItemTravel direction 1Right 2Drive direction 3Load direction 4Left 1 2 3 4
17
3.1Assembly Overview ItemDescription 5 t Tiller 6 t Travel switch 7 t Battery cover 8 t Key switch o Key switch (also with second stage for brake release) o CanCode o ISM 9 t Charge status indicator o CanDis 10 t Emergency disconnect switch 11 t Load handler 12 t Front panel 13 t Support wheel 14 t Drive wheel 15 t Integrated on-board charger t Standard equipment o Optional equipment 15 12 1413 7 11 9 10 8 6 5 13
3Assemblies and Functional Description
3.2Functional Description
Safety mechanisms
An enclosed, smooth truck geometry with rounded edges ensures safe handling of the truck. The wheels are surrounded by a solid skirt.
Activating the emergency disconnect switch rapidly cuts out all electrical functions in hazardous situations.
Hydraulic system
Pressing the lifting button starts the pump unit, supplying hydraulic oil from the oil reservoir to the lift cylinder. Pressing the lifting button raises the load handler at a constant speed; pressing the lowering button lowers the load handler.
Emergency-stop safety feature
The emergency stop is activated by the traction controller. Each time the truck is switched on the system performed a self diagnosis. The steering controller sends a system status signal which is monitored by the traction controller. If the signal fails to appear or a fault is identified the truck automatically brakes to a halt. Control lamps in the CanDis display (o) signal the emergency stop.
Operator platform
Travel functions are only released when the driver stands on the dead man's switch on the operator platform.
Tiller
The driver steers with an ergonomic tiller. All travel and lift operations can be performed sensitively without having to reach. The tiller has a steer angle of 180°.
18
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
