DFG/TFG 316s - 435s
Operating instructions 51676994 05.20 01.20 en-GB DFG 316s DFG 318s DFG 320s DFG 425s DFG 430s DFG S30s DFG 435s TFG 316s TFG 318s TFG 320s TFG 425s TFG 430s TFG S30s TFG 435s fiUNGHEINRICH
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Foreword
Notes on the operating instructions
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
The operator manual details different industrial truck models . When operating and servicing the industrial truck , make sure that the particular section applies to your truck model.
Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.
Safety notices and text mark-ups
Safety instructions and important explanations are indicated by the following graphics :
A DANGER!
Indicates an extremely hazardous situation Failure to comply with this instruction will result in severe irreparable injury and even death
A WARNING!
Indicates an extremely hazardous situation Failure to comply with this instruction may result in severe irreparable injury and even death.
A CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.
NOTICE
Indicates a material hazard Failure to comply with this instruction may result in material damage.
[±I Used before notices and explanations.
• Indicates standard equipment
0 Indicates optional equipment
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Contents A Correct Use and Application................................................................................ 11 1 General.................................................................................................................................... 11 2 Correct application 11 3 Approved application conditions.................................................................................. 12 4 Residual risk.......................................................................................................................... 12 5 Proprietor responsibilities................................................................................................ 13 6 Adding attachments and/or optional equipment.................................................. 13 7 Removal of components.................................................................................................. 13 B Truck Description.......................................................................................................... 15 1 Application.............................................................................................................................. 15 1.1 Truck models and rated capacity................................................................................ 15 2 Assemblies and Functional Description................................................................... 16 2.1 Travel direction definition................................................................................................ 16 2.2 Assembly Overview........................................................................................................... 17 2.3 Functional Description...................................................................................................... 18 3 Technical Specifications................................................................................................... 20 3.1 Performance data 21 3.2 Dimensions............................................................................................................................ 23 3.3 Weights.................................................................................................................................... 27 3.4 Mast versions........................................................................................................................ 28 3.5 Tyre type.................................................................................................................................. 33 3.6 Engine Data........................................................................................................................... 33 3.7 Fuelling the Truck............................................................................................................... 35 3.8 EN norms................................................................................................................................ 35 3.9 Conditions of use................................................................................................................ 36 3.10 Electrical requirements..................................................................................................... 36 3.11 Specifications according to RED guideline (Radio Equipment Directive) for radio units................................................................................................... 37 4 Identification Points and Data Plates........................................................................ 38 4.1 Indication Points ................................................................................................................. 38 4.2 Data plate................................................................................................................................ 44 4.3 Truck capacity plate........................................................................................................... 45 4.4 Attachment capacity plate............................................................................................... 4 7 5 Stability 49 5.1 Wind loads.............................................................................................................................. 49 C Transport and Commissioning........................................................................... 51 1 Transport................................................................................................................................. 51 2 Truck laden............................................................................................................................. 51 2.1 Centre of gravity of the truck......................................................................................... 51 2.2 Lifting the truck by crane................................................................................................. 52 2.3 Loading with another industrial truck ....................................................................... 53 3 Securing the truck during transport............................................................................ 54 cc 4 (!) Using the Truck for the First Time............................................................................... 55 I C (I) 0 N I() 0 7
D Fuelling the Truck ......................................................................................................... 57 1 General .................................................................................................................................... 57 1.1 Safety regulations for handling diesel fuel and LPG 57 1.2 LPG system relief valve ................................................................................................... 59 2 Adding diesel ......................................................................................................................... 60 2.1 Fuelling 60 3 LPG containers .................................................................................................................... 62 3.1 LPG bottles ............................................................................................................................ 62 3.2 LPG tank (0) 67 4 Fuel Level Indicator. ........................................................................................................... 68 4.1 Display unit. 68 4.2 Level indicator for LPG bottles (0) 68 E Operation ........................................................................................................................... 69 1 Safety Regulations for the Operation of Forklift Trucks .................................. . 69 2 Displays and Controls 71 2.1 Controls 71 2.2 Pilots .......................................................................................................................................... 73 2.3 Function symbols for the Pilots 74 2.4 Armrest Control Panel Buttons 77 2.5 Control panel with display unit... 80 2.6 Symbols in the display 82 2. 7 Hourmeter............................................................................................................................... 86 2.8 Operating Programs 86 2.9 Button allocation of the display 87 2.10 Side compartment control panel switch (0) 97 3 Preparing the Truck for Operation .............................................................................. 98 3.1 Checks and Operations to Be Performed Before Starting Daily Work 98 3.2 Entry and exit ........................................................................................................................ 101 3.3 Trucks with reduced headroom (0) ........................................................................... 102 3.4 Setting up the operator position 103 3.5 Seat Belt .................................................................................................................................. 110 3.6 Setting the time .................................................................................................................... 111 4 Industrial Truck Operation 112 4.1 Safety regulations for truck operation ....................................................................... 112 4.2 Preparing the truck for operation ................................................................................. 116 4.3 Starting the Truck 117 4.4 Parking the truck securely .............................................................................................. 119 4.5 Emergency Disconnect 120 4.6 Travel 122 4.7 Steering .................................................................................................................................... 126 4.8 Brakes 127 4.9 Adjusting the forks .............................................................................................................. 131 4.10 Replacing the forks ............................................................................................................ 132 4.11 Lifting, transporting and depositing loads 133 4.12 Operating the Lift Mechanism and Integrated Attachments ......................... . 136 4.13 Safety instructions for operating additional attachments 146 4.14 Operating additional attachments for the SOLO-PILOT. 4.15 Operating additional attachments for the Multi Pilot... ...................................... . 4.16 Operating additional Attachments for Duo-Pilot.. 4.17 Fitting additional attachments 150 aJ (!) 152 I C 154 CJ) 0 156 N LO 0 8
4.18 4.19 5 6 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 6.10 6.11 6.12 6.13 6.14 6.15 6.16 6.17 6.18 6.19 6.20 6.21 6.22 6.23 6.24 6.25 6.26 6.27 6.28 6.29 6.30 6.31 6.32 6.33 6.34 6.35 6.36 6.37 6.38 7 7.1 7.2 7.3 7.4 cc F (!) I C (I) 0 1 N I() 2 0 Assistance systems........................................................................................................... 159 Particle Filter (DFG)........................................................................................................... 161 Towing trailers....................................................................................................................... 167 Optional equipment............................................................................................................ 168 Keyless Access System................................................................................................... 168 General Information on Using the Display Unit.................................................... 169 Commissioning the Keypad and the Transponder Reader............................ 169 Keyless access system - display unit 172 Keyless access system - keypad................................................................................ 177 Keyless access system - transponder reader....................................................... 182 Tilt angle display.................................................................................................................. 187 Steel cab ................................................................................................................................. 188 Sliding windows................................................................................................................... 188 Gate........................................................................................................................................... 190 Panel door.............................................................................................................................. 191 Door Monitoring .................................................................................................................. 192 Operator position extension........................................................................................... 192 Entering and Exiting with the Hip Restraint on the Driver's Seat................ 193 Adjusting the Swivel Seat............................................................................................... 193 Heater, fan, air conditioning system........................................................................... 194 USB Charger Module in Armrest................................................................................. 197 USB Charger Module in Storage Facility................................................................ 197 Sound module....................................................................................................................... 198 Load Weighing...................................................................................................................... 203 Load Weighing Plus........................................................................................................... 203 Operating hydraulics cutout........................................................................................... 205 Lift cutout override.............................................................................................................. 206 Lower cut-off override....................................................................................................... 207 Fork Tilt Horizontal............................................................................................................. 208 Sideshifter Centre Position............................................................................................. 209 Control layout "N"................................................................................................................ 210 Operating the Auxiliary Hydraulics without Pressing the Acknowledgement Key..................................................................................................... 212 Special control layout........................................................................................................ 216 Load Damping...................................................................................................................... 220 Removable load backrest............................................................................................... 221 Roof Protective Grille........................................................................................................ 221 Fire extinguisher.................................................................................................................. 222 Rockinger coupling with hand lever or remote control..................................... 223 Floor-Spot............................................................................................................................... 224 Horn Button on Overhead Guard................................................................................ 226 StVZO road traffic regulations equipment ............................................................. 227 Options bracket.................................................................................................................... 229 Troubleshooting................................................................................................................... 230 Troubleshooting................................................................................................................... 230 Starting aid............................................................................................................................. 235 Operating the truck without its own drive system................................................ 236 Exiting the Driver's Cab via the Right-Hand Side Window or the Rear Windscreen (Emergency Exit)...................................................................................... 241 Industrial Truck Maintenance.............................................................................. 243 Spare Parts............................................................................................................................ 243 Operational Safety and Environmental Protection 244 9
3 Maintenance Safety Regulations ................................................................................ 245 3.1 Working on the electrical system ................................................................................ 245 3.2 Consumables and used parts 245 3.3 Wheels ..................................................................................................................................... 246 3.4 Lift Chains ............................................................................................................................... 246 3.5 Hydraulic system 246 3.6 Working in the vicinity of the engine .......................................................................... 247 4 Lubricants and Lubrication Schedule 248 4.1 Handling consumables safely ....................................................................................... 248 4.2 Lubrication Schedule ......................................................................................................... 250 4.3 Consumables 251 5 Maintenance and repairs ................................................................................................. 253 5.1 Preparing the truck for maintenance and repairs ................................................ 253 5.2 Checking the bonding adhesive on the roof window ........................................ . 254 5.3 Lifting and jacking up the truck safely ....................................................................... 255 5.4 Opening the rear panel .................................................................................................... 256 5.5 Unlocking the engine bonnet. ........................................................................................ 257 5.6 Opening the Engine Cover ............................................................................................. 258 5. 7 Removing the Floor Plate 260 5.8 Opening the service door................................................................................................ 261 5.9 Removing the Covers ....................................................................................................... 263 5.10 Replacing wheels 265 5.11 Checking the Wheel Mounting ..................................................................................... 266 5.12 Hydraulic system ................................................................................................................. 267 5.13 Cooling system ..................................................................................................................... 271 5.14 Transmission and Drive Axle ......................................................................................... 274 5.15 Engine maintenance 277 5.16 Heating and air conditioning system (0) 288 5.17 Adding window washer system fluid .......................................................................... 289 5.18 Checking electrical fuses 290 5.19 Cleaning 297 5.20 Starter battery ....................................................................................................................... 300 5.21 Exhaust system 301 5.22 Restoring the truck to service after maintenance and repairs ..................... . 301 6 Decommissioning the Industrial Truck 302 6.1 Prior to decommissioning 302 6.2 During decommissioning ................................................................................................. 302 6.3 Restoring the truck to service after decommissioning 302 7 Safety tests to be performed at intervals and after unusual incidents ..... . 302 8 Final de-commissioning, disposal ............................................................................... 303 9 Human vibration measurement. 303 G Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement ............................................................................ 305 1 Maintenance Contents DFG 316s - 435s................................................................ 306 1.1 Owner 306 1.2 Customer Service ............................................................................................................... 310 2 Maintenance Contents TFG 316s - 435s 321 2.1 Owner ....................................................................................................................................... 321 2.2 Customer Service ............................................................................................................... 325 aJ (!) I C CJ) 0 N LO 0 10
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL