Manitowoc Cranes MACHINE COMPONENT INDEX
Date: Oct 20, 2011 Rev: Model Number RT9150E (150 U.S Serial Number 231938 Item Part Description Page BOOM 80038836 1 BOOM ASSEMBLY 1 80013786 BOOM ASSY-STEEL CONSTRUCTION 3 80013790 BASIC MEMBER COMPLETE 5 80013791 BOOM REMOVAL BRACKET INSTALLATION 7 80013787 BOOM ASSY COMPONENT PARTS 9 03130061 MOUNTING PARTS TELESCOPIC SECTION 1 17 03130062 MOUNTING PARTS TELESCOPIC SECTION 2 31 03120912 LUBRICANT HOSE 39 03130063 MOUNTING PARTS TELESCOPIC SECTION 3 47 03098519 LUBRICANT HOSE L=230 55 03130064 MOUNTING PARTS TELESCOPIC SECTION 4 63 03120914 LUBRICANT HOSE L=195 71 80018323 COMPONENT PARTS-TELESCOPE 5 77 03120915 LUBRICANT HOSE L=140 83 02227446 ROPE PULLEY, ASSEMBLY 85 02304349 LIMIT SWITCH - WEIGHT ASSEMBLY 87 03156892 Rope pulley 342 assembly 89 03156892 Rope pulley 342 assembly 91 80038835 BOOM ASSY HYDRAULIC COMPONENTS 93 03157608 HYDR. PLANT, TELESKOPIC JIB 95 03157605 CYLINDER COUPLING 97 03329409 TELESCOPE CYLINDER 879561 99 03324518 CYLINDER HEAD COUPLING 101 02315199 STOP BRAKE VALVE 103 03099795 HOSE ASSY TELESCOPIC JIB 105 80038834 TELE HYDRAULIC LINES INSTALLATION 107 80013789 ELECTRICAL CONSTRUCTION BOOM ASSEMBLY 109 03114614 TERMINAL BOX - ELECTRICAL COMPONENTS 111 GMK 5275 03121448 ELECTRICAL PARTS-TELESCOPE CYLINDER 115 03177226 LACED WIRING HARNESS I/0 4 119 03155917 CABLE DRUM 123 GMK 5275 I
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Manitowoc Cranes MACHINE COMPONENT INDEX
Date: Oct 20, 2011 Rev: Model Number RT9150E (150 U.S Serial Number 231938 Item Part Description Page 03136138 SPRING CABLE REEL 125 03137322 SPRING CABLE REEL ASSEMBLY 127 80019763 CABLE ASSEMBLY 129 80019762 CABLE ASSEMBLY 131 80014919 ANGULAR UNIT MAIN JIB-MODIFIED 133 03155931 ANGULAR UNIT, MAIN-JIB 135 GMK 5275 03155915 ELECTRICAL PARTS-ANGLE SENSOR 137 80011557 2 PIN INSTALLATION - 139 UPPER LIFT CYLINDER 7086002237 2 HOOK BLOCK 100 UST (GMK) 143 80013611 3 BOOM PIVOT INSTALLATION 147 03011141 STEERING CYLINDER 149 7053100021 6 BALL ASSEMBLY - OVERHAUL 151 10 TON SWIVEL (COMPLETE ASSEMBLY) 2197110057 7 HOOKBLOCK TIE-DOWN INSTALLATION 153 2189910015 8 NOSE INSTALLATION - AUXILIARY BOOM 155 7718100017 SHEAVE ASSEMBLY 157 (COMPLETE ASSEMBLY) 7826000641 9 SOCKET, 3/4’’ OPEN WEDGE 159 80029480 10 LIMIT SWITCH ASSEMBLY 161 02304349 LIMIT SWITCH - WEIGHT ASSEMBLY 163 7826000641 10 SOCKET, 3/4’’ OPEN WEDGE 165 80011905 11 BOOM LIGHT INSTALLATION 167 80012209 BOOM LIGHTS CABLE ASSEMBLY 169 6576100177 11 WEDGE SOCKET ADAPTER KIT 171 80011248 12 WINDSPEED INDICATOR INSTALLATION 173 80011251 WINDSPEED INDICATOR ASSEMLBY 175 03114591 WIND GAUGE FLANGE MOUNT 177 80020092 14 POLE INSTALLATION-JIB RELEASE 179 03125617 15 BOOM REMOVAL RIGGING 181 80015961 21 BOOM EXTENSION-HYDRAULIC LINES 183 SUPERSTRUCTURE SUPERSTRUCTURE II
Manitowoc Cranes MACHINE COMPONENT INDEX
Date: Oct 20, 2011 Rev: Model Number RT9150E (150 U.S Serial Number 231938 Item Part Description Page 80012479 1 TURNTABLE BEARING AND DRIVE INSTALLATION 185 03010220 BOX SUB ASSEMBLY - SWING DRIVE 187 03328081 STANDARD GEAR CPL 189 02315068 HYDRAULIC-MULTIPLE-DISK BRAKE 193 02256891 AXIAL PISTON MOTOR A2FM 195 02315939 ROTARY GROUP 197 02315940 ROTARY GROUP COUPLING 199 80033016 2 ELECTRIC, WATER & HYDRAULIC 201 SWIVEL INSTALLATION WITH AIR-CONDITIONING 80033017 ELECTRIC, WATER & HYDRAULIC 205 SWIVEL ASSEMBLY WITH AIR-CONDITIONING 80032847 SWIVEL ASSEMBLY 80012010 SLIP RING ASSY 46 CONDUCTOR 209 90017542 VALVE, CART CHECK 211 80012139 3 CONTROL VALVE INSTALLATION - 213 MAIN & AUXILIARY HOIST 80008999 DIRECTIONAL CONT. VLV, 4 SECT. 217 90018100 VALVE ASSY MANIFOLD BODY ASSY 221 90018115 VALVE ASSY 223 90018101 VALVE ASSY MANIFOLD BODY ASSY 225 90018102 CONTROL CART. COVER GROUP 227 90018103 CONTROL 3-PISTON, COVER GROUP 229 90018104 CONTROL 1-PISTON, COVER GROUP 231 90018105 CONTROL, COVER GROUP 233 90018106 CONTROL, COVER GROUP 235 90018107 COVER ASSY GROUP 237 90018108 COVER ASSY GROUP 239 90018109 COVER ASSY GROUP 241 90018110 VALVE BLOCK W/CONTROL GROUP 243 03329878 CONTROL BLOCK SLEWING GEAR-100 245 80012381 VALVE ASSY BLOCK MANIFOLD 247 80012179 ACCESSORY MANIFOLD 251 03320213 VALVE ASSEMBLY - SOLENOID 253 III
Manitowoc Cranes MACHINE COMPONENT INDEX
Date: Oct 20, 2011 Rev: Model Number RT9150E (150 U.S Serial Number 231938 Item Part Description Page 7005100005 ACCUMULATOR ASSEMBLY - 255 HYDRAULIC OIL 03323935 FILTER 70325334 TYP:PI330 010 257 80027889 3 HEATER AND AIR CONDITION CONTROL 259 PANEL INSTALLATION 80027886 HEATER & CONTROL PANEL (24V) 261 80039332 4 HYDRAULIC LINES INSTALLATION-SS 269 MAIN AND AUXILIARY HOIST 80010065 5 HOIST INSTALLATION - MAIN AND AUXILIARY 281 03066846 HOISTING GEAR 283 03316992 MOUNTING GEAR 285 03316972 HYDRAULIC-MULTIPLE-DISK BRAKE 289 03057659 SWITCH ASSEMBLY - LIMIT 291 03326279 STOP BRAKE VALVE 293 80022444 6 HOIST MIRROR INSTALLATION 295 80008137 9 BEARING BOLT INSTALLATION 297 80011875 9 HYDRAULIC LINES INSTALLATION - 299 BOOM EXTENSION 03325311 HOSE DRUM 301 03066252 GUIDE, HOSE 303 80039784 11 COUNTERWEIGHT STAND INSTALLATION 305 80018962 11 TURNTABLE LOCK PIN INSTALLATION 309 6258100005 11 BINDER INSTALLATION 311 80010069 13 SWING LOCK INSTALLATION - 313 360 DEGREE 80010483 SWING LOCK ASSEMBLY 315 80013768 13 LIFT CYLINDER SUPPORT INSTALLATION 317 80027716 LIFT CYLINDER SUPPORT ASSEMBLY 319 80023373 14 HOIST ACCESS PLATFORM 321 80023374 HOIST ACCESS PLATFORM ASSY 323 03004150 14 SWITCH INSTALLATION - LIMIT 325 (FOR REFERENCE ONLY) 02304349 LIMIT SWITCH - WEIGHT ASSEMBLY 327 80010299 18 LIFT CYLINDER INSTALLATION 329 80010300 LIFT CYLINDER ASSEMBLY 331 IV
Manitowoc Cranes MACHINE COMPONENT INDEX
Date: Oct 20, 2011 Rev: Model Number RT9150E (150 U.S Serial Number 231938 Item Part Description Page 03323958 VALVE ASSEMBLY - STOP BRAKE 333 80013768 44 LIFT CYLINDER SUPPORT INSTALLATION 335 80027716 LIFT CYLINDER SUPPORT ASSEMBLY 337 SUPERSTRUCTURE CAB 80036630 2 SEAT INSTALLATION 339 WITH AUXILIARY HOIST 80036631 SEAT ASSEMBLY 343 WITH AUXILIARY HOIST 80030413 HARNESS ASSEMBLY-SEAT 349 80024119 4 PLASTIC COVERS INSTALLATION 351 80023963 5 PIN LOCK CABLE INSTALLATION 353 80027540 6 ESI-SUPERSTRUCTURE CAB 359 80027666 PANEL ASSY OVERHEAD CONSOLE 363 80026702 HARNESS ASSEMBLY-OVERHEAD PANEL (CAB) 367 80027561 PANEL ASSY FUSE AND RELAY 373 80026704 HARNESS ASSEMBLY- 383 FUSE & RELAY PANEL (CAB) 80026703 HARNESS ASSEMBLY-CAB 389 80027505 HARNESS ASSEMBLY- 393 FRONT CONSOLE PANEL 80027680 7 DRIVE CONTROLS INSTALLATION 397 80027679 STEERING COLUMN (TILT/TELE) 401 7926100705 STEERING CONTROL VALVE 405 80035669 8 HYDRAULIC LINES INSTALLATION-CAB 407 80025173 11 SWITCH INSTALLATION-DIFFERENTIAL LOCK 409 80012660 17 REAR CAB COVER INSTALLATION 411 80035985 19 CAB GRAB HANDLE REWORK 413 80017428 24 CRANESTAR INSTALLATION 415 80018267 TCU AND SAT ANTENNA KIT 417 80010071 27 CAB TILT INSTALLATION 419 7372100250 CYLINDER ASSEMBLY - 2 1/2" STEER 421 (COMPLETE ASSEMBLY) 80039757 28 CAB INSTALLATION-24V 423 LOWERWORKS/CARRIER 80026599 1 FRAME COMPLETE 425 V
Manitowoc Cranes MACHINE COMPONENT INDEX
Date: Oct 20, 2011 Rev: Model Number RT9150E (150 U.S Serial Number 231938 Item Part Description Page 80027002 2 OUTRIGGER BOX ASSEMBLY 429 80009934 OUTRIGGER BEAM ASSEMBLY - 435 (C E CONFORMITY) 80012934 CYLINDER ASSEMBLY - INVERTED JACK 437 (6 1/2" BORE) 80011072 CYLINDER ASSEMBLY - OUTRIGGER EXTENSION 439 (COMPLETE ASSEMBLY) 7372100237 CYLINDER ASSEMBLY - 2 1/2" O/R EXTENSION 441 (COMPLETE ASSEMBLY) 80008124 MANIFOLD - OUTRIGGER CONTROL 443 7372100289 CYLINDER ASSEMBLY - 4" POWER PIN 445 (COMPLETE ASSEMBLY) 80003424 HARNESS ASSEMBLY - 447 OUTRIGGER BOX 80027302 4 ENGINE HOOD INSTALLATION 451 80027300 ENGINE HOOD ASSEMBLY 455 2197110033 5 FLOAT INSTALLATION - OUTRIGGER 459 6458000040 FLOAT ASSEMBLY - OUTRIGGER 461 (COMPLETE ASSEMBLY) 80007674 6 EXTERIOR LIGHTS AND ALARM INSTALLATION 463 80010067 8 VALVE COVER INSTALLATION 467 80031092 10 REAR VIEW MIRROR INSTALLATION 471 80010046 13 STORAGE TRAY MAT INSTALLATION 473 80036337 14 ESI-CARRIER 479 80036338 HARNESS ASSEMBLY-CARRIER 489 80028891 MODULE/BRACKET ASSEMBLY 495 80010180 PANEL ASSEMBLY - ENGINE RELAYS 497 80010178 HARNESS ASSEMBLY - ENGINE 499 RELAY PANEL 6176100249 BOX ASSEMBLY - OUTRIGGER PIN CONTROLS 501 (COMPLETE ASSEMBLY) 6246100222 CABLE ASSY - LH REMOTE O/R REM 503 80014461 14 COUNTERWEIGHT REMOVAL 505 AND RIGGING INSTALLATION 80037134 15 HYDRAULIC RESERVOIR INSTALLATION 507 80035692 HYDRAULIC RESERVOIR ASSEMBLY 509 80009306 FILTER ASSEMBLY - 511 HYDRAULIC RETURN (COMPLETE ASSEMBLY) VI
Manitowoc Cranes MACHINE COMPONENT INDEX
Date: Oct 20, 2011 Rev: Model Number RT9150E (150 U.S Serial Number 231938 Item Part Description Page 80013515 15 BEACON LIGHT INSTALLATION 513 6581100074 LIGHT ASSEMBLY - MODIFIED STROBE 515 (COMPLETE ASSEMBLY) 80029235 15 HEATER LINES INSTALLATION 517 80026909 16 HYDRAULIC VALVE INSTALLATION-CARRIER 519 WITH DIFFERENTIAL 80011167 INTEGRATED VALVE - OUTRIGGER REAR STEER 523 80008125 VALVE ASSEMBLY - 527 PARK BRAKE/AXLE DISCONNECT 80010920 VALVE ASSEMBLY - NEEDLE 529 (MANUAL BLEED OFF PRESSURE) (COMPLETE ASSEMBLY) 80008126 VALVE-AXLE LOCKOUT 531 80008127 SOLENOID VALVE - DIFFERENTIAL LOCK 533 80026774 VALVE FLOW CTRL 4 5 GPM 24V 535 80012177 16 COUNTERWEIGHT CYLINDERS INSTALLATION 537 03325213 LIFTING UNIT COUNTERWEIGHT 539 7372100249 CYLINDER ASSEMBLY - 2" STEER 541 (COMPLETE ASSEMBLY) 80039206 17 HYDRAULIC LINES INSTALLATION 549 (CARRIER) WITH DIFFERENTIAL LOCK 80010095 SOLENOID VALVE ASSEMBLY 559 80027212 18 REAR AXLE INSTALLATION- 563 WITH DIFFERENTIAL LOCK 80014216 AXLE-DRIVE/STEER RR W/DIFF LOC 567 90018269 DIFF.CARRIER GROUP 6.43 RATIO 569 90017457 HOUSING, AXLE GROUP 573 90017458 HUD & SHAFT GROUP 577 90017459 BRAKE GROUP 581 90017460 BRAKE ASSY. GROUP 583 80018399 CYL ASSEMBLY-3.50 STEER 585 7372100091 CYLINDER ASSEMBLY - 7" LOCKOUT 587 (COMPLETE ASSEMBLY) 80014223 19 FRONT AXLE INSTALLATION- 589 WITH DIFFERENTIAL LOCK 80014213 AXLE-DRIVE/STEER FRT W/DIFF LO 591 VII
Manitowoc Cranes MACHINE COMPONENT INDEX
Date: Oct 20,
Rev: Model Number RT9150E (150 U.S Serial Number 231938 Item Part Description Page 90018266 DIFF.CARRIER GROUP 6.43 RATIO 593 90017457 HOUSING, AXLE GROUP 597 90017463 HUB & SHAFT GROUP 601 90017459 BRAKE GROUP 605 90017460 BRAKE ASSY GROUP 607 80018399 CYL ASSEMBLY-3.50 STEER 609 80022000 BRAKE ASSEMBLY-PARKING 611 80012950 19 COUNTERWEIGHT INSTALLATION - HEAVY 615 80011140 20 DRIVELINE INSTALLATION 617 80000613 DRIVE LINE ASSEMBLY 619 WITH CENTER BEARING (COMPLETE ASSEMBLY) 80000700 DRIVELINE ASSEMBLY 621 80000664 DRIVELINE ASSEMBLY 623 80015469 20 WASHER BOTTLE INSTALLATION 625 80030167 21 TIRE AND WHEEL INSTALLATION 627 6970100087 TIRE AND WHEEL ASSEMBLY 629 7970140702 WHEEL ASSEMBLY 631 80037062 22 ENGINE INSTALLATION-QSC 633 80037061 ENGINE ASSEMBLY-QSC 637 80007472 CONVERTER ASSEMBLY - TORQUE 645 (COMPLETE ASSEMBLY) 90015429 GEAR HUB & OUTPUT FLANGE GROUP 647 90015430 IMPELLER HUB & WHEEL GROUP 649 90015431 STATOR SUPP & OIL BAFFLE GROUP 651 90015432 SPEED SENSOR BUSHING GROUP 653 90015433 TURBINE SHAFT GROUP 655 90015434 PUMP DRIVE GROUP 657 90015435 PRESS REGULATING VALVE GROUP 659 90015436 REG VALVE/CHG PUMP DRIVE GROUP 661 90015437 CHARGE PUMP & REG VALVE GROUP 663 9904108054 PUMP ASSY. CHARGING 665 90015438 REGULATOR VALVE GROUP 667 9356100767 DRIVE PLATE GROUP 669 VIII
2011
Manitowoc Cranes MACHINE COMPONENT INDEX
Date:
Rev: Model Number RT9150E (150 U.S Serial Number 231938 Item Part Description Page 80011233 PUMP ASSY. PISTON 673 80011232 PUMP ASSY. PISTON 677 80009933 PUMP ASSY GEAR D SERIES 681 80026711 GEAR PUMP WITH PRIORITY FLOW 683 80014138 COUPLER ASSY-SPLINED 685 80029064 AIR COND KIT-CUMM ISL ENG 24V 689 80000664 DRIVELINE ASSEMBLY 691 80007963 23 TRANSMISSION INSTALLATION 693 80007471 TRANSMISSION ASSEMBLY - 36000 SERIES 697 (COMPLETE ASSEMBLY) 90015374 COVER GROUP - INPUT SHAFT AND FRONT 699 (12 SPEED) 90015375 COVER GROUP - CASE AND REAR 703 90015376 GEAR SET GROUP - INPUT DRIVE 707 90015377 GEAR GROUP - LOW SPEED 709 90015416 DRIVE GROUP - LOW SPEED 711 90015417 SHAFT GROUP - FORWARD CLUTCH 713 90015386 SHAFT GROUP - REVERSE AND 2ND CLUTCH 715 (6 SPEED) 90015392 CLUTCH SHAFT ASSEMBLY GROUP - 717 FORWARD, REVERSE, 2ND AND 3RD, 4TH 90015393 SHAFT GROUP - LOW (1ST) SPEED CLUTCH 719 90015394 GEAR GROUP - LOW CLUTCH AND IDLER 723 90015395 IDLER GROUP - FORWARD HIGH CLUTCH 725 90015396 CLUTCH GROUP - FORWARD HIGH & 3RD SHAFT 727 (6 AND 12 SPEED) 90015397 SHAFT GROUP - IDLER 729 90015398 GEAR GROUP - IDLER AND OUTPUT 731 90015418 SHAFT GROUP - OUTPUT AND REAR DISCONNECT 733 90018761 CONTROL VALVE MTG GROUP 737 90018763 CONTROL VALVE ASSY. 24V. GROUP 739 90015402 FLANGE GROUP - OUTPUT 743 90015403 FLANGE GROUP - INPUT 745 80009896 24 TRANSMISSION FILTER LINES INSTALLATION 747 7437000199 FILTER ASSEMBLY 749 (COMPLETE ASSEMBLY) IX
Oct 20, 2011
Manitowoc Cranes MACHINE COMPONENT INDEX
Date: Oct 20, 2011 Rev: Model Number RT9150E (150 U.S Serial Number 231938 Item Part Description Page 80031026 25 RADIATOR INSTALLATION 751 80031027 RADIATOR ASSEMBLY 755 80039380 SURGE TANK INSTALLATION 757 80039381 SURGE TANK ASSEMBLY 759 80015275 25 BOLT-ON STEP INSTALLATION 761 80027144 26 FUEL TANK INSTALLATION 763 80027145 FUEL TANK ASSEMBLY 767 7576001743 MOUNTING KIT - OIL COOLER 769 80027422 27 BATTERY INSTALLATION 773 80027370 CABLE KIT- BATTERIES, RT9150E 777 80026159 28 EXHAUST INSTALLATION 779 80025620 29 AIR CLEANER INSTALLATION T3 781 7304100012 CLEANER ASSEMBLY - AIR 783 (COMPLETE ASSEMBLY) 80028277 32 BLOCK HEATER INSTALLATION-QSB 120V 785 80027559 42 CAC INSTALLATION 787 80027088 CHARGE AIR COOLER ASSEMBLY 791 80027155 43 HEATER LINES INSTALLATION 793 SPECS/SCHEMATICS 80027755 2 SCHEMATIC HYDRAULIC DECALS 80032781 1 DECAL INSTALLATION-STANDARD 795 80032782 DECAL INSTALLATION-STANDARD CAB 801 80032783 DECAL INSTALLATION-STANDARD CARRIER 807 80032784 DECAL INSTALLATION-STANDARD SS 813 80032785 DECAL INSTALLATION-STANDARD BOOM 819 80028373 2 DECAL INSTALLATION 823 (NOMENCLATURE) 80028521 8 COVER INSTALLATION-BATTERY BOX 825 6376100254 12 HARDWARE KIT - DECAL 827 X
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Description BOOM ASSEMBLY Assembly No. 80038836 Revision: A Item FN Part Qty Description 80013786 1 + 1 BOOM ASSY-STEEL CONSTRUCTION 80013787 2 + 1 BOOM ASSY COMPONENT PARTS 80038835 4 + 1 BOOM ASSY HYDRAULIC COMPONENTS 80013789 5 + 1 ELECTRICAL CONSTRUCTION BOOM ASSEMBLY + SEE
BREAKDOWN
Page 1
Manitowoc Cranes
FURTHER
THIS GROUP
Manitowoc Cranes Notes Page 2
Manitowoc Cranes
Description
ASSY-STEEL CONSTRUCTION Assembly No. 80013786 Revision: # Item FN Part Qty Description 80013790 1 + 1 BASIC MEMBER COMPLETE 03130039 2 1 TELESCOPIC PART 1 03130040 3 1 TELESCOPIC PART 2 03130041 4 1 TELESCOPIC PART 3 03130042 5 1 TELESCOPIC PART 4 03156873 6 1 TELESCOPIC PART 5 +
Page 3
BOOM
SEE FURTHER BREAKDOWN THIS GROUP
Manitowoc Cranes Notes Page 4
Description BASIC MEMBER COMPLETE Assembly No. 80013790 Revision: B Item FN Part Qty Description 03156871 1 + 1 BASIC MEMBER 80013791 2 + 1 BOOM REMOVAL BRACKET INSTALLATION 03120694 3 1 BASIC MEMBER-REBUILDING 80020948 4 1 LIFT CYLINDER BOX (MODIFIED)
Manitowoc Cranes
Page 5
+ SEE FURTHER BREAKDOWN THIS GROUP
80013791
(SHEET 1 OF 1)
Manitowoc Cranes
Page 6
Description BOOM REMOVAL BRACKET INSTALLATION Assembly No. 80013791 Revision: # Item FN Part Qty Description 03125624 1 1 SUPPORT, RIGHT 03125625 2 1 SUPPORT, LEFT 03125623 3 2 SHACKLE 03007719 4 1 HOLDER 03157405 5 1 PLATE Page 7
Manitowoc Cranes
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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