Rope grab modification
Hoist rope guide
The operating manual and maintenance manual supplied, applies to truck cranes GMK 6300L with a rope grab (2).
The information specified in this correction sheet applies if the rope grab (1) is installed.
Maintenance manual correction
• Note that the four, small sheaves on both slides are not needed on the rope grab (1). These sheaves no longer need to be checked during maintenance.
• When changing a hoist rope, feed the new hoist rope through under the sheave on the rope grab (1).
Operating manual correction
• Feed the main hoist rope (3) through under the sheave (4).
• Feed the auxiliary hoist rope (5) through under the sheave (4).
• Feed the main hoist rope (3) to the head sheave (1).
• Feed the auxiliary hoist rope (5) to the head sheave (2).
Correction sheet GMK 6300L3 302 470 en1 25.01.2016
HFeed the hoist rope through under the sheave (4) also when working with the lattice extension.
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25.01.2016 23 302 470 en Correction sheet GMK 6300L
7 sheave hook block
Technical data
Contrary to the information in the operating manual supplied and the liftingcapacity table, the specifications in these additional pages apply for the7sheave hook block weight.
Correction sheet GMK 6300L 1
Designation Length x width x height in m (ft) Weight in kg (lbs) Double hook, 7 sheaves2.00 x 0.80 x 0.70 (6.56 x 2.63 x 2.30) 1750 (3860)
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2 Correction sheet GMK 6300L
These operating instructions are divided into two parts:
Part 1 – Driving
Part 2 – Crane operation
Contents overview of part 1:
1Overview
2Basic safety instructions
3Operating elements for driving
4Starting/turning off the engine for driving
5Driving
6Driving modes
7Malfunctions in driving mode
8Index
You will find chapters chapter9 to chapter15 in part 2 – Crane Operation.
Operating manual GMK6300L3 112 964 en 09.04.2013
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3 112 964 enOperating manual GMK6300L 09.04.2013
Operating manual GMK6300L3 112 964 en 09.04.2013 1 1Overview 1.1Accidents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -1 1.2Branches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -2 1.2.1Manitowoc Crane Care. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -2 1.2.2Dealer list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -2 1.3Warranty specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -3 1.4Terms used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -6 1.5Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -9 1.5.1Maximum lifting capacity (DIN/ISO/EN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -9 1.5.2Maximum lifting capacity (ASME B 30.5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -9 1.5.3Dimensions and weights of the truck crane, axle loads . . . . . . . . . . . . . . . . . . . 1 -10 1.5.4Dimensions and weights of removable parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -12 1.5.5Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -15 1.5.6Superstructure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -18 1.6Documentation supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -21 1.6.1Questions concerning the documentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -22 1.7Information about the operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -23 1.7.1What do the symbols used mean? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -23 1.7.2How are the operating instructions structured? . . . . . . . . . . . . . . . . . . . . . . . . . 1 -25 1.7.3How do I find the information I need? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -27 1.7.4What information is available for operations planning? . . . . . . . . . . . . . . . . . . 1 -30 1.8Conversion table for US measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -31 1.9Training – Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -33 1.10Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -34 1.11EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -36
3 112 964 enOperating manual GMK6300L 09.04.2013
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Overview 1.1 Accidents
In case of an accident, contact the relevant branch of Manitowoc Crane Care in the country in which you are working and specify your crane type and serial number.
Adhere to the regulations regarding the duty of accident notification prevalent in the country in which you are working and inform the authorities who are in-charge of the monitoring and are responsible for that particular type of accident (e.g. material damage, injuries to persons).
Overview 1.1 Accidents Operating manual GMK6300L3 112 964 en1 - 1 09.04.2013 1
1.2 Branches
1.2.1 Manitowoc Crane Care
If you need help or support with operation on your truck crane, you can contact our branches at the following addresses Manitowoc Crane Care:
http://www.manitowoccranes.com/MCG_CARE/Contact_Us/EN/ContactUs.asp
1.2.2 Dealer list
Visit the following address for a global list of dealers:
http://www.manitowoccranegroup.com/DealerLocator/locator.asp
Overview 1.2 Branches 1 - 23 112 964 enOperating manual GMK6300L 09.04.2013
1.3 Warranty specifications
To the client (“customer”) of every machine manufactured by Manitowoc, the Manitowoc Crane Group (“Manitowoc”) guarantees error-free material and problem-free processing, provided the machine has been used and maintained as prescribed. The permissible, general warranty period for all new machines is twelve (12) months from its startup, 2.400 operating hours or sixteen (16) months from its dispatch by Manitowoc, depending on which of the conditions is fulfilled first. The permissible extended structure warranty period for crane welding designs (main boom parts, vehicle chassis, lattice extensions, supports, turntables) marked by Manitowoc is five (5) years from their dispatch by Manitowoc, provided the machine has been used only for lift crane applications.
The warranty claim is applicable only if the customer informs Manitowoc or an authorised dealer about the defect in writing within sixty (60) days after the first defect and not later than thirty (30) days after the permissible warranty period has expired. Furthermore, the procedure regarding the warranty period of the customer must comply with the warranty claim procedure prescribed by Manitowoc.
The obligation of Manitowoc against the customer is exclusively for repairs or replacement of products or parts which Manitowoc has classified as defective as regards the material or the processing in sole discretion. Manitowoc can send products or parts back to a plant for inspection and analysis; the costs of the freight must be paid by the customer in advance. Manitowoc pays the relevant freight and labour costs arising from the authorised repairs of any new machine within the permissible warranty period. However, transport and labour costs arising due to returned but error-free products or parts have to be borne by the customer. Every repaired or replaced product or part is subject to only the remaining warranty period of the machine.
Overview 1.3 Warranty specifications Operating manual GMK6300L3 112 964 en1 - 3 09.04.2013
The previous designs represent the exclusive liability of the company and the exclusive damage claim of the customer as regards products or parts related to this transaction, which are a result of either a breach of warranty, breach of contract, a procedure (including negligence), an absolute liability or any other legal events.
Maximum liability of Manitowoc is with reference to the cost of replacing adefective product or part. Manitowoc cannot under any circumstances be held liable for any indirect, special or accidental, event-related losses or damage of any nature, including and irrespective of the application, costs for all the replacement equipment, equipment or maintenance, costs of operational interruptions or downtimes, operational downtimes or increased operational costs, costs for claims of a third party, assets damage or any other form of economical or financial losses of any nature that could result from any causes at any time.
This warranty is not applicable in case of regular wear and tear, negligence, damage due to force majeure, vandalism, misuse, improper use, carelessness, accidents or disasters such as damage due to fire, flood, wind and lightning, overloading, unauthorised change in products or parts, products or parts that have been improperly installed, stored, operated, maintained or set, products or parts that have not been manufactured by Manitowoc, products that have been repaired outside Manitowoc plants, unless Manitowoc has approved them in writing. The same is applicable to damage caused due to non-adherence to the maintenance instructions or technical instructions prescribed in the permissible user manual or the technical instruction leaflets provided by Manitowoc.
Warranties apart from those described here are not ensured. The warranty defined here is exclusive and is applicable before all other written, verbal or implicit warranties as per legal or other regulations; however, it does not include commercial capacity or suitability warranty for a particular objective.
(7/04)
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Overview 1.3 Warranty specifications Operating manual GMK6300L3 112 964 en1 - 5 09.04.2013
1.4 Terms used
Overview 1.4 Terms used 1 - 63 112 964 enOperating manual GMK6300L 09.04.2013
Overview 1.4 Terms used Operating manual GMK6300L3 112 964 en1 - 7 09.04.2013 (A) – Carrier 1 Driver's cab 2 Boom rests 3 Counterweight platform 4 Axle lines 5 Outrigger beams 6 Supporting cylinders 7 Outrigger pads (B) – Superstructure 8 Slewing gear 9 Crane cab 10 Main boom with telescoping mechanism 11 Telescopic sections 12 Hook block 13 Derricking cylinder, derricking gear 14 Telescoping cylinder 15 Turntable 16 Counterweight 17 Main hoist 18 Auxiliary hoist1) 1) Additional equipment
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• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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