Issuu

Operating Instructions 3 302 632 en 27.09.217

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• You can download the complete manual from: www.heydownloads.com by clicking the link below

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Important note

Any type of duplication or excerpt from thisdocument, even in electronic form, isnotsubject to the revision service of Manitowoc Crane Group Germany GmbH

Tel: [+49] (0)44 21 294-0

Fax: +[49] (0) 44 21 294-301

The passing on or duplication of this document as well as the utilisation and disclosure of its contents is prohibited unless expressly permitted. Infringement will incur liability for compensation. All rights pertaining to registration of patent or utility model are reserved. The original language of this document is German.

27.09.217 3 302 632 enOperating Instructions GMK5250L

1 Reduction of slewing speed – can be switched on and off

In addition to the specifications in the lifting capacity table and operating manual supplied, the automatic reduction of the slewing speed can be switched off under certain conditions.

1.1 Important notes

These additional pages describe only this special function. Also observe all specifications and safety instructions in the Operating Instructions and lifting capacity table supplied.

GRisk of accidents due to excessive slewing speed!

Observe the specified maximum permissible slewing speeds. This prevents the truck crane from being subjected to excessive dynamic loads, which can lead to damage to crane sections and the truck crane overturning. Always slow down and accelerate the slewing movement slowly and avoid swinging loads. When reduction is switched off, you as crane operator are responsible for a slewing speed that is suitable the current loading case.

With reduction switched on

Depending on the degree of utilisation and the working radius, the slewing speeds are automatically reduced to the maximum permissible levels listed in the lifting capacity table under the comments on slewing speed.

With reduction switched off

If the maximum slewing speeds listed in the supplied lifting capacity table are exceeded, the buzzer tone sounds and a warning symbol is displayed. Theslewing speed is not reduced.

Additional page GMK3 302 652 en1 31.08.2017

1.2 Operation

1.2.1 Additional and modified operating elements

In the Superstructure lock menu

1 The display switches to this position – was previously at position (2)

–Operation

2 Slewing speed reduction on/off

–Display

3 Reduction on – green

4 Reduction off – grey

Menu-independent displays

Warning messages on the RCL display

–Blue: Reduction on

–Red: Maximum permissible slewing speed exceeded

31.08.2017 23 302 652 en Additional page GMK

1.2.2 Switching reduction off and on H

The reduction of the slewing speed is switched on with the ignition.

Switching reduction off

You can only switch off the reduction if the slewing range type Standard has been entered.

• Select and confirm the symbol (2).

–Display symbol (1) – green.

–Warning message display (3) – blue. The slewing speed is not reduced automatically.

If the maximum permissible slewing speed is exceeded, the buzzer tone sounds once and the warning message (3) is displayed –red

HThe entered limitations for the power unit speed of the slewing gear are still valid and the continuous speed reductions due to the working range limiter are still active.

Switching reduction on

• Select and confirm the symbol (2).

–Symbol (1) – grey displayed.

–The warning message (3) disappears. The slewing speed is reduced automatically. The reduction is automatically switched on when you enter the slewing range type MAXbase

Additional page GMK3 302 652 en3 31.08.2017

31.08.2017 43 302 652 en Additional page GMK

Blank page

The operating instructions consist of the following chapters

1Overview

2Basic safety instructions

3Operating elements for driving

4Starting the engine for driving / switching it off

5Driving

6Driving modes and rigging for on-road driving

7Malfunctions in driving mode

8Operating elements for crane operation

9Starting/switching off the engine – for crane operation

10Crane operation

11Rigging work

12Driving with a rigged truck crane

13Transportation

14Malfunctions during crane operation

15Index

Operating Instructions GMK5250L3 302 632 en 27.09.217

Blank page

3 302 632 enOperating Instructions GMK5250L 27.09.217

Operating Instructions GMK5250L3 302 632 en 27.09.217 1 1Overview 1.1Accidents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -1 1.2Branch offices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -3 1.2.1Manitowoc Crane Care. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -3 1.2.2Dealer list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -3 1.3Warranty specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -3 1.4Terms used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -4 1.5Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -7 1.5.1Maximum lifting capacity (DIN/ISO/EN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -7 1.5.2Dimensions and weights of the truck crane, axle loads . . . . . . . . . . . . . . . . . . . 1 -8 1.5.3Dimensions and weights of removable parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -10 1.5.4Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -15 1.5.5Superstructure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -19 1.6Documentation supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -23 1.6.1Questions on documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -24 1.7Notes on the operating manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -25 1.7.1What do the symbols used mean? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -25 1.7.2How is the operating manual structured? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -27 1.7.3How do I find the information I need? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -29 1.7.4What information is available for operations planning? . . . . . . . . . . . . . . . . . . 1 -32 1.8Conversion table for US measuring units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -33 1.9Training – Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -35 1.10Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -36 1.11EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -38

3 302 632 enOperating Instructions GMK5250L 27.09.217

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL

Operating Instructions GMK5250L3 302 632 en 27.09.217 2 2Basic

instructions 2.1Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 -1 2.1.1Improper use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 -2 2.2Organisational measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 -3 2.3Personnel qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 -5 2.4Safety instructions for driving the truck crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 -6 2.5Safety instructions for crane operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 -7 2.6Instructions on transporting persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 -10

safety

3 302 632 enOperating Instructions GMK5250L 27.09.217

3Operating elements for driving

Operating Instructions GMK5250L3 302 632 en 27.09.217 3

3.1Overview of the operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -1 3.1.1Exterior of the truck crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -2 3.1.2Driver's cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -6 3.1.3Steering column/steering wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -11 3.1.4Instrument panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 13 3.1.5Transmission operating elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -17 3.1.6On-board computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -18 3.1.7Tachograph. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -19 3.1.8Heating/Air-conditioning system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -20 3.1.9 CCS control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -24 3.1.10CCS – menu-dependent displays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -26 3.1.11CCS – Start menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 27 3.1.12CCS – Overview menu groups. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -28 3.1.13Carrier menu group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -30 3.1.14Settings menu group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -33 3.1.15Information menu group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -35 3.1.16Various controls menu group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -39 3.1.17Emergency operations menu group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -39 3.1.18Outrigger control units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -40 3.1.19Sockets for hand-held control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -41 3.2Brief description of the operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -43 3.2.1Definition of direction information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -44 3.2.2General rules for buttons and symbols on the display. . . . . . . . . . . . . . . . . . . . 3 -45 3.2.3Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -46 3.2.4AdBlue system (DEF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -48 3.2.5Battery master switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -49 3.2.6Electrical system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -50 3.2.7 CCS Crane control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -51 3.2.8Transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -53 3.2.9Reverse camera. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 56 3.2.10BirdView system 270°. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -57 3.2.11Final drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -59 3.2.12Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -61 3.2.13Steering / separate steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -64 3.2.14Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -67 3.2.15Lighting/windscreen wipers/horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -68 3.2.16Level adjustment system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -72 3.2.17Tachograph/speedometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -74 3.2.18Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -75 3.2.19On-board computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -76 3.2.20Windows, doors, keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -78

3 302 632 enOperating Instructions GMK5250L 27.09.217 3.2.21Front flap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -80

4Starting the engine for driving / switching it off

Operating Instructions GMK5250L3 302 632 en 27.09.217 4

4.1Starting the engine from the driver's cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -1 4.1.1CHECKLIST: Starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -1 4.1.2CHECKLIST: At low temperatures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -4 4.1.3Ladders and fixed ladders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -4 4.1.4Filling up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -7 4.1.5Checks before starting the engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -10 4.1.6Switch on the ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -11 4.1.7Lamp test/equalisation of the switching states . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -12 4.1.8Display – setting the brightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -13 4.1.9Start the engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -14 4.1.10Inspections after starting the engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -16 4.1.11Monitoring elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -19 4.1.12Set idling speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -20 4.2Switching off the engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -21 4.2.1On the ignition lock/with hand-held control/on the outrigger control units . . . 4 -21 4.2.2With emergency stop switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -22 4.3Air intake inhibitor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 -23

3 302 632 enOperating Instructions GMK5250L 27.09.217

Operating Instructions GMK5250L3 302 632 en 27.09.217 5 5Driving 5.1Before driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -1 5.1.1CHECKLIST: Checks before on-road driving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -1 5.1.2Check the condition of the truck crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -7 5.1.3Adjusting the seats and steering column. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -12 5.1.4Switching the suspension on/off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -15 5.1.5Setting the tachograph. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -17 5.1.6Setting the time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -22 5.1.7Displaying and resetting operating hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -23 5.2Operating the transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -25 5.2.1Switching on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -25 5.2.2Switching the transmission to the neutral position. . . . . . . . . . . . . . . . . . . . . . . 5 -26 5.2.3Selecting the direction of travel and starting gear. . . . . . . . . . . . . . . . . . . . . . . . 5 -27 5.2.4Changing the operating mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -29 5.2.5Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -30 5.2.6Driving and changing gears. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -31 5.2.7Changing the driving direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -33 5.2.8Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -33 5.2.9On the roller type dynamometer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -34 5.2.10Preheating transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -34 5.3Driving and parking off the truck crane. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -35 5.3.1Checks while driving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -35 5.3.2Cruise control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -39 5.3.3Temposet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -40 5.3.4Driving downhill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -41 5.3.5Driving uphill. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -44 5.3.6Override torque reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -45 5.3.7Switching the truck crane off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -46 5.3.8Folding berth. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -48 5.4Off-road driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -49 5.4.1Longitudinal and transverse differential locks . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -50 5.4.2Operating the level adjustment system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -52 5.4.3Freeing an immobilized truck crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -56 5.5Separate steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -59 5.5.1Switching to separate steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -59 5.6Heating and air-conditioning system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -63 5.6.1Standard heating system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -63 5.6.2Air-conditioning system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -66 5.6.3Auxiliary water heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -68 5.6.4Auxiliary air heater. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 75

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