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Important note
Any type of duplication or excerpt from thisdocument, even in electronic form, is not subject to the revision service of Manitowoc Crane Group Germany GmbH
The passing on or duplication of this document as well as the utilisation and disclosure of its contents is prohibited unless expressly permitted. Infringement will incur liability for compensation. All rights pertaining to registration of patent or utility model are reserved. The original language of this document is German.
Slewing gear freewheel
Possible additional operation
For standard equipment, the slewing gear freewheel is operated with a button on the left control lever. With appropriate additional equipment, theslewing gear freewheel can optionally also be operated with a footoperated switch.
HThe same conditions apply to operation with the foot-operated switch as those described in the supplied Operating manual for operation with the button on the control lever.
Additional operating element
Brief description
–Switching on
Move control lever to zero position and press button (1) – slewing gear brake released, lamp (2) goes out
–Switching off
Release switch (1) – slewing gear brake closed, lamp (2) lights up
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Additional menu
CCS – Datalogger
Additional menu and program
In addition to the information in the operating instructions supplied, you can also export data from the CCS crane control system to a USB stick and display this on a PC using the CraneEvaluation program supplied.
The additional Datalogger menu is present on the RCL display.
Open the Datalogger menu
• Select and confirm the symbol (1).
The Datalogger menu opens.
Datalogger menu – overview
1 –Display of first recording1)
–Selection of start time for data export
2 –Display of last recording1)
–Selection of end time for data export
3 Export data – can only be selected when a USB stick is present in the connection (5)
4 Display of export progress
1) Year / Month / Day / Time
Export data You require a USB Stick (USB 2.0 / FAT32 file system / approx. 500 MB free capacity is recommended).
Set the data export period
• Select and confirm the start time on the display (1) – e.g. the 10th of December 2016, 18:00.
• Select and confirm the end time on the display (2).
Export data
• Plug the USB stick into the connection (5) –the symbol (3) is enabled.
• Select and confirm the symbol (3). The display (4) shows the export progress.
All exported files are named with the serial number, start time and end time. Files with various different suffixes are exported.
xxx.mcd Contains all exported data – can only be opened with the CraneEvaluation program.
...CraneFault.csv Contains all exported error messages – can be opened (e.g.) with Excel
Display the data You need the CraneEvaluation program in order to display the exported data. The installation program is located in the CraneEvaluation folder on the Owner's USB stick supplied.
Import data
• Start the CraneEvaluation program.
• Drag the file xxx.mcd onto the symbol (2) or open the file via a command (1).
An Import window with various settings is displayed.
1 Import – the data is imported for display in the program.
2 Convert – the data is saved in a log file that can be opened with (e.g.) Excel.
3 Select Columns – in the default setting, all available data is imported. The menu allows individual selection.
4 Output File – Storage location for the log file
• Confirm the selection via the symbol (6) –the display (5) shows the import progress.
The graphical selection window opens. If you do not wish to select a graph, you can simply close the window – symbol (9); à Displaying tables‚ p.4.
Display the graphic
• Select the desired period (7) and desired graphic.
1 Crane use (offers the greatest variety of information)
2 Lifting duration per utilisation area
3 Number of lifts per day
4 Number of lifts per reeving
5 Number of lifts per utilisation area
6 Wind speed for each day
• Confirm the selection via the symbol (8).
The selected graphic is displayed, e.g. the Crane use graphic.
All lifts are shown as bars (2) – coloured according to the utilisation area. Events and actuates switches are shown as narrow, framed bars (3). Errors are shown as symbols (4).
The legend (5) defines the assignments of the colours and symbols. You can hide and reveal symbols in the graphic by clicking in the legend.
Clicking with the left mouse button provides more details (6) on an element.
Use the symbol (1) to open the graphic selection window.
Displaying tables
• Select the symbol (1) – a table is displayed.
2 List with all lifts
3 List with all events
4 List with all actuated switches
When the Crane use graphic is also open, an element is displayed and marked in the respective other window when clicked.
1 Graphical marking
2 Tabular marking
Display the error list
• Select the symbol (2) – a table showing all imported errors is displayed.
Other
Select the command (1) for further information.l
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Switch on spotlight
Manually swinging
Slewable spotlights
Automatic load tracking
First, the slewable spotlights must be manually aligned onto the load. You can then switch on the automatic load tracking.
à Operating manual
Switching load tracking on/off
Turn upwards
• Press the button (1) up.
Turn downwards
• Push the button (1) down.
The direction of the spotlights will be adjusted until you let go of the button or they reach their end position.
• Open the spotlight (1) menu.
• Switch on the automatic load tracking –symbol (2).
You can adjust the pivoting speed:
• Open the submenu (5).
Speed
–increased with (3),
–decreased with (4).
Switch off the automatic load tracking – symbol (1).
SRisk of damage to the slewable spotlights!
Make allowances for the position of the slewable spotlights before setting down the main boom.
This is prevent a collision between the working spotlights and the engine cover.
If when the main boom is being set down a symbol (1) is displayed:
• Slew the working spotlights until the symbol (1) goes out.
GRisk of accidents due to dazzling during on-road driving
When driving on the road, always direct the spotlight in such a way that the reflector points downwards. In this way, you can prevent yourself and other drivers from being dazzled and causing accidents.
Hoist rope travel limitation
If the symbol (2) is displayed in the working range limiter menu group (1), the truck crane is equipped with the Hoist rope travel limitation menu.
Lifting and lowering of the hoist rope can be limited at two points with hoist rope travel limitation. The required values can be entered via the menu.
HThe values for the hoist rope limitation may not be entered until the telescope status and the boom position for the application have been rigged.
If, after entering the values for hoist rope limitation, you change the telescope status or the boom position, a warning will then be output and hoist rope travel limitation will be switched off – the symbol (1) will be displayed.
GRisk of accidents due to the hoist rope travel limitation being switched off! Always set the telescope status and the boom position for crane operation before setting hoist rope travel limitation. In this way you prevent an interruption of crane operation due to shutdown.
• Open the Hoist rope travel limitation (1) menu.
Hoist rope travel limitation menu
1 Switch monitoring function on/off
2 Top/bottom hoist rope travel limitation reached
3 Hoist rope travel limitation shutdown
4 Hoist rope reel in display
5 Hoist rope reel out display
6 Current hoist rope position display
7 Hoist rope travel limitation input, top
8 Hoist rope travel limitation input, bottom
Entering values
Limiting lifting:
• Lift the load to the necessary height. Selectthe symbol(1).
• Press the button (4) or (5) once.
Limiting lowering:
• Lower the load to the necessary height. Select the symbol(2).
• Press the button (4) or (5) once.
The symbol (3) is displayed when the limit range is reached.
Switching monitoring function on/off
The hoist speed is further reduced as the movement approaches a set limit value.
Select the corresponding symbol to switch on/off:
1 Switch on
2 Switch off
• Confirm the selection with button (3) or (4).