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Operating manual Part 1 – Driving 3 302 421 en 10.09.2015

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Important note

Any type of duplication or excerpt from thisdocument, even in electronic form, is not subject to the revision service of Manitowoc Crane Group Germany GmbH

The passing on or duplication of this document as well as the utilisation and disclosure of its contents is prohibited unless expressly permitted. Infringement will incur liability for compensation. All rights pertaining to registration of patent or utility model are reserved. The original language of this document is German.

10.09.2015 3 302 421 en Operating manual GMK5200-1

Hoist rope travel limitation

If the symbol (2) is displayed in the working range limiter menu group (1), the truck crane is equipped with the Hoist rope travel limitation menu.

Lifting and lowering of the hoist rope can be limited at two points with hoist rope travel limitation. The required values can be entered via the menu.

HThe values for the hoist rope limitation may not be entered until the telescope status and the boom position for the application have been rigged.

If, after entering the values for hoist rope limitation, you change the telescope status or the boom position, a warning will then be output and hoist rope travel limitation will be switched off – the symbol (1) will be displayed.

GRisk of accidents due to the hoist rope travel limitation being switched off! Always set the telescope status and the boom position for crane operation before setting hoist rope travel limitation. In this way you prevent an interruption of crane operation due to shutdown.

• Open the Hoist rope travel limitation (1) menu.

Additional pages GMK3 302 568 en1 08.12.2016

Hoist rope travel limitation menu

1 Switch monitoring function on/off

2 Top/bottom hoist rope travel limitation reached

3 Hoist rope travel limitation shutdown

4 Hoist rope reel in display

5 Hoist rope reel out display

6 Current hoist rope position display

7 Hoist rope travel limitation input, top

8 Hoist rope travel limitation input, bottom

08.12.2016 23 302 568 en Additional pages GMK

Entering values

Limiting lifting:

• Lift the load to the necessary height. Selectthe symbol(1).

• Press the button (4) or (5) once.

Limiting lowering:

• Lower the load to the necessary height. Select the symbol(2).

• Press the button (4) or (5) once.

The symbol (3) is displayed when the limit range is reached.

Switching monitoring function on/off

The hoist speed is further reduced as the movement approaches a set limit value.

Select the corresponding symbol to switch on/off:

1 Switch on

2 Switch off

• Confirm the selection with button (3) or (4).

Additional pages GMK3 302 568 en3 08.12.2016

Monitoring on/off display

Symbol (1) is red: Monitoring switched on Symbol (1) is grey: Monitoring switched off

GDanger of accident due to incorrectly set limit values! After switching on the monitoring function, slowly approach the limit values and check that the system switches off in time. If necessary, enter new limit values with larger safe distances.

08.12.2016 43 302 568 en Additional pages GMK

Correction sheet

Driving with rigged truck crane

The information given in the table about moving the rigged crane apply for all permissible tyre sizes.

à Operating Instruction

Correction sheet GMK5180-1/5200-1/5250L3 302 506 en1 24.05.2016

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24.05.2016 23 302 506 en Correction sheet GMK5180-1/5200-1/5250L

This operating manual is divided into two parts:

Part 1 – Driving

Part 2 – Crane operation

Content overview of part 1:

1Overview

2Basic safety instructions

3Operating elements for driving

4Starting/turning off the engine for driving

5Driving

6Driving modes and rigging for on-road driving

7Malfunctions in driving mode

8Index

You will find chapters9 to16 in part 2 – Crane operation.

Operating manual GMK5200-1 3 302 421 en 10.09.2015

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3 302 421 en Operating manual GMK5200-1 10.09.2015

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL

Operating manual GMK5200-1 3 302 421 en 10.09.2015 1 1Overview 1.1Accidents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -1 1.2Branch offices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -3 1.2.1Manitowoc Crane Care. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -3 1.2.2Dealer list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -3 1.3Warranty specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -3 1.4Terms used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -4 1.5Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -7 1.5.1Maximum lifting capacity (DIN/ISO/EN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -7 1.5.2Maximum lifting capacity (ASME B 30.5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -7 1.5.3Dimensions and weights of the truck crane, axle loads . . . . . . . . . . . . . . . . . . . 1 -8 1.5.4Dimensions and weights of removable parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -10 1.5.5Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -14 1.5.6Superstructure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -18 1.6Documentation supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -21 1.6.1Questions on documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -22 1.7Notes on the operating manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -23 1.7.1What do the symbols used mean? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -23 1.7.2How is the operating manual structured? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -25 1.7.3How do I find the information I need? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -27 1.7.4What information is available for operations planning? . . . . . . . . . . . . . . . . . . 1 -30 1.8Conversion table for US measuring units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -31 1.9Training – Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -33 1.10Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -34 1.11EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -36

3 302 421 en Operating manual GMK5200-1 10.09.2015

Overview 1.1 Accidents

In the case of an accident, contact the relevant branch office of Manitowoc Crane Care in the country in which you are working and specify your crane type and serial number.

Adhere to the requirements regarding the obligation to report accidents prevalent in the country in which you are working and inform the supervisory authorities responsible for that particular type of accident (e.g. material damage, injuries to persons).

Overview 1.1 Accidents Operating manual GMK5200-1 3 302 421 en 1 - 1 10.09.2015 1

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Overview 1.1 Accidents 1 - 2 3 302 421 en Operating manual GMK5200-1 10.09.2015

1.2 Branch offices

1.2.1 Manitowoc Crane Care

If you need help or support with the operation on your truck crane, you can contact our branches at the following addresses Manitowoc Crane Care:

http://www.manitowoccranes.com

1.2.2 Dealer list

Visit the following address for a global list of dealers:

http://www.manitowoccranes.com

1.3 Warranty specifications

Please see the separately enclosed warranty certificate for information.

Overview 1.2 Branch offices Operating manual GMK5200-1 3 302 421 en 1 - 3 10.09.2015

1.4 Terms used

Overview 1.4 Terms used 1 - 4 3 302 421 en Operating manual GMK5200-1 10.09.2015

Overview 1.4 Terms used Operating manual GMK5200-1 3 302 421 en 1 - 5 10.09.2015 (A) – Carrier 1 Cab 2 Boom rests 3 Counterweight platform 4 Axle lines 5 Outrigger beams 6 Supporting cylinders 7 Outrigger pads (B) – Superstructure 8 Slewing gear 9 Crane cab 10 Main boom with telescoping mechanism 11 Telescopic sections 12 Hook block 13 Derricking cylinder, derricking gear 14 Telescoping cylinder 15 Turntable 16 Main hoist 17 Counterweight 18 Auxiliary hoist1) 1) Additional equipment

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

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