Grove Crane GMK 5100 Carrier & Superstructure Operating Instruction Manual 2084575 – PDF DOWNLOAD

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Operating Instructions Part 1 Carrier Vehicle serial number:

2 084 575 en 11.05.2000

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Important note

Duplications of any kind and excerpts from this document are not subject to the alterations service. Original documents of Deutsche GROVE GmbH are marked with the blue serial number of the truck crane on the cover page.

© Copyright reserved by leerleerleerleerleerleer The passing on or duplication of this document as well as the use and disclosure of its contents are prohibited unless expressly permitted. Offenders will be liable for damages. All rights pertaining to registration of patent or utility model are reserved.

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Duplications and print-outs of data carriers on which Deutsche GROVE GmbH has delivered this document are also not subject to the alterations service.

These operating instructions consist of two parts: – Part 1 – Carrier – Part 2 – Superstructure

Part 1 comprises the following chapters: 1

Overview

2

Basic safety instructions

3

Information for applications engineering

4

Description of the truck crane – vehicle section

5

Vehicle engine

6

Driving the truck crane

7

Malfunctions on the carrier

8

Technical information about the carrier

9

Alphabetical index

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Chapters 10 to 16 are in part 2 – Superstructure

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TABLE OF CONTENTS

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1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1

1.1 1.2 1.3

Vehicle identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1 EC declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . 1 - 4 Overview and contents of truck crane user information . . . . . . 1 - 5

1.3.1 1.3.2 1.3.3 1.3.4 1.3.5 1.3.6 1.3.7 1.3.8

Carrier and superstructure operating manual . . . . . . . . . . . . . . . . . 1 Lattice extension operating manual (additional equipment) . . . . . . . . . 1 Maintenance manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Lifting capacity table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Outrigger load table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Spare parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Circuit diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 -

1.4

Instructions for use of this document . . . . . . . . . . . . . . . . . . 1 - 8

1.4.1 1.4.2 1.4.3 1.4.4 1.4.5

How are the operating instructions laid out? . . . . . . . . . . . . . . . . . 1 - 8 How are the pages of the operating manual formatted? . . . . . . . . . . . 1 - 9 How can I find the necessary information quickly and easily? . . . . . . . . 1 - 10 Definition of direction information . . . . . . . . . . . . . . . . . . . . . . . 1 - 16 Conversion table for metric measuring units . . . . . . . . . . . . . . . . . 1 - 17

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2

Fundamental safety instructions for crane operators . . . 2 - 1

2.1 2.2 2.3 2.4 2.5 2.6

Warnings and symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1 Proper use 2 - . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Organisational measures . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 4 Personnel qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 6 Safety instructions that apply to truck crane driving . . . . . . . . . 2 - 7 Safety instructions for truck crane work . . . . . . . . . . . . . . . . . 2 - 7

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3

3

Information for applications engineering . . . . . . . . . . . . 3 - 1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1 Proper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1 Organizational measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1 Personnel qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2

3.2

Applications engineering . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 3

3.2.1 3.2.2

Application engineering requirements . . . . . . . . . . . . . . . . . . . . 3 - 3 Details about applications engineering contained in the user information . 3 - 4

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3.1 3.1.1 3.1.2 3.1.3

Operating Instructions GMK 5100

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11.05.2000

2 084 575 en

Operating Instructions GMK 5100

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DOWNLOAD THE COMPLETE MANUAL

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL

_______________________________________________________________________________________

4

Description of the truck crane – vehicle section . . . . . . . 4 - 1

4.1

Overview of the operating and display instruments . . . . . . . . . 4 - 1

4.1.1 4.1.2 4.1.3 4.1.4 4.1.5

Overview of the vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1 Overview of driver’s cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 4 Front instrument panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 8 Side instrument panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 16 Steering column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 20

4.2

Functional description of the display and operating instruments 4 - 21

4.2.1 4.2.2 4.2.3 4.2.4

Instrument panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 21 On the steering column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 38 Above the front windshield . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 41 Other operating instruments in the vehicle section . . . . . . . . . . . . . . 4 - 43

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5

Vehicle engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1

5.1

Starting / turning off vehicle engine . . . . . . . . . . . . . . . . . . . 5 - 1

5.1.1 5.1.2 5.1.3 5.1.4 5.1.5 5.1.6

CHECKLIST: Starting vehicle engine . . . . . . . . . . . . . . . . . . . . . . 5 - 1 CHECKLIST: In winter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 3 Checks before starting up vehicle engine . . . . . . . . . . . . . . . . . . . 5 - 4 Starting vehicle engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 9 Inspections after the engine has been started . . . . . . . . . . . . . . . . . 5 - 12 Turning off the vehicle engine . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 14

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6

6

Driving the truck crane . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1

6.1

Checking the truck crane before driving . . . . . . . . . . . . . . . . . 6 - 1

6.1.1 6.1.2

CHECKLIST: Condition of the truck crane for on-road driving . . . . . . . . 6 - 1 Checks to be carried out before driving . . . . . . . . . . . . . . . . . . . . 6 - 9

6.2

General operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 25

6.2.1 6.2.2 6.2.3 6.2.4 6.2.5 6.2.6 6.2.7

Operating the transmission with automatic gear change . . . . . . . . . . 6 - 25 Monitoring the control instruments while driving . . . . . . . . . . . . . . 6 - 32 Driving on downhill slopes . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 36 Driving on uphill slopes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 39 Tempomat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 40 Temposet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 42 Turning off the truck crane . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 43

6.3

Off-the-road driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 45

6.3.1 6.3.2 6.3.3 6.3.4

Longitudinal differential locks / drive of the 3rd axle line (drive of 3rd axle line only with 10 x 8 x 10 additional equipment) . . . . . . . . . . . . . . . 6 - 46 Transverse differential locks in all driven axle lines . . . . . . . . . . . . . 6 - 48 Level adjustment system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 49 Freeing a stuck truck crane . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 52

6.4

Separate steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 55

6.4.1 6.4.2 6.4.3

Unlocking the 4th axle line steering, connecting 4th and 5th axle lines . . . 6 - 56 Steering the 4th and 5th axle lines . . . . . . . . . . . . . . . . . . . . . . . 6 - 56 Separating 4th and 5th axle line, locking steering of 4th axle line . . . . . . 6 - 57

6.5

Heating and ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 59

6.5.1 6.5.2 6.5.3 6.5.4

Driver’s cab heating system . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 59 Roof blower (additional equipment) . . . . . . . . . . . . . . . . . . . . . . 6 - 61 Additional water heating system (additional equipment) . . . . . . . . . . 6 - 62 Additional heating system with timer (additional equipment) . . . . . . . . 6 - 64

Air-conditioning system (additional equipment) . . . . . . . . . . . 6 - 67 Switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 67 Switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 67 Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 68

6.7

Towing a trailer (additional equipment) . . . . . . . . . . . . . . . . . 6 - 71

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6.6 6.6.1 6.6.2 6.6.3

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7

Malfunctions on the carrier . . . . . . . . . . . . . . . . . . . . . . 7 - 1

7.1 7.2 7.3 7.4 7.5

Emergency stop device on carrier . . . . . . . . . . . . . . . . . . . . . 7 - 1 Breakdown in road traffic . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 3 Towing the truck crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 5 Wheel change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 13 Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 17

7.5.1 7.5.2

Plug-in modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 17 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 19

7.6

Troubleshooting and malfunction correction . . . . . . . . . . . . . . 7 - 25

7.6.1 7.6.2 7.6.3 7.6.4 7.6.5 7.6.6 7.6.7 7.6.8 7.6.9

Vehicle engine malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 25 Malfunctions of the transmission with automatic gear change . . . . . . . 7 - 28 Differential lock malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 29 Service brake malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 30 Steering system malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 31 Tachograph malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 32 Outrigger malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 33 Suspension locking system malfunctions . . . . . . . . . . . . . . . . . . . 7 - 33 Level adjustment system malfunctions . . . . . . . . . . . . . . . . . . . . 7 - 33

7.7

Procedure in the event of malfunctions . . . . . . . . . . . . . . . . . 7 - 35

7.7.1 7.7.2 7.7.3

Switching the fan thermostat to emergency operation . . . . . . . . . . . . 7 - 35 What to do if there is a transmission malfunction . . . . . . . . . . . . . . 7 - 36 Emergency operation of the solenoid valves for the outriggers . . . . . . . 7 - 43

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Operating Instructions GMK 5100

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