CAT TEREX REEDRILL R30C Hydraulic Track Drill Operator and Maintenance Manual BI620161 – PDF DOWNLOA

Technical Manual

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Model R30C

Hydraulic Track Drill

Intended Use

This machine and its approved attachments are designed to drill blast holes for surface and underground quarry, mining and construction applications. Use of this machine in any other way is prohibited and contrary to its intended use.

This safety alert symbol indicates important SAFETY MESSAGES in this manual. When you see this symbol, carefully read the message that follows and be alert to the possibility of personal injury or property damage.

DO NOT weld on any part of this machine without first disconnecting the negative battery cable or place the battery disconnect switch in the open position. Disconnect the connections to the Electronic Control Module (ECM) on the engine before welding.

Before Starting Engine, Study Operator's Manual

* Read and understand the warnings and cautions shown in Section 1

* Practice All Safety Precautions

* Make Pre-Operations Check

* Learn Controls Before Operating

It is Owner/Operator's responsibility to understand and follow manufacturer's instructions on machine operation and service, and to observe pertinent safety precautions, laws, and regulations.

California Proposition 65 Warnings

The following warning applies to equipment supplied with lead-acid batteries:

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.

The following warning applies to equipment supplied with diesel powered engines:

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

Specifications are subject to change without notice. Information contained in this manual was current at the time of printing. Revised 10/16/07

Parts Ordering and Product Support

www.reedrill.com

Use only genuine Reedrill parts in the maintenance, rebuild, or repair of Terex Reedrill machines. Terex Reedrill shall have no liability as to any unauthorized modification of machines or parts and shall have no obligation or liability as to any machines or parts which have been improperly handled, or which have not been operated, maintained, or repaired according to furnished manuals, or other written instructions, or which are operated with other than genuine Reedrill parts.

Your cooperation in furnishing as much information as possible will assist us in filling your orders correctly and in the shortest possible time.

1. IDENTIFICATION OF THE MACHINE

Always furnish the Terex Reedrill Model Number and Serial Number when ordering parts. This information is found on the machine nameplate.

2. PART NUMBER AND DESCRIPTION

In addition to the Serial Number, always give the part number and description of each part ordered. If there is any doubt as to the correct part number and description, furnish a dimensioned sketch or return the part to be replaced, transportation charges prepaid.

3. SHIPMENT

Unless otherwise instructed, all shipments will be made via motor freight collect or UPS prepaid and charged on our invoice. Shipments cannot be made on open account until your credit has been approved by our Accounting Department.

MAILING ADDRESS

Terex Reedrill

P. O. Box 998

Sherman, TX. 75091-0998

SHIPPING ADDRESS

Terex Reedrill

3501 S. FM Hwy 1417

Denison, TX. 75020

FOR PARTS ORDER ENTRY

In North America Telephone 1-800-854-9030

Telefax 1-800-582-6570

or Telephone (903) 786-2981

Telefax (903) 786-6407

FOR PRODUCT SERVICE & WARRANTY

In North America Telephone 1-800-258-0009 or Telephone (903) 786-2981

Telefax (903) 786-6408

The R30C Track Drill is a heavy moving machine with a boom capable of extending its reach vertically and horizontally. Like all moving objects and reach extending devices, there are potential hazards associated with its use. These hazards will be minimized if the machine is properly operated, inspected, and maintained. The operator's must read this manual and have been trained to use the machine in an appropriate and safe manner. Non-English speaking persons must have an interpreter explain all safety and operating procedures in this manual. Should any questions arise concerning the maintenance or operation of the machine contact Terex Reedrill at 1-800-258-0009

Safety Alert Symbol

The safety alert symbol is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

Hazard Classification

Safety Alert Symbol

A multi-tier hazard classification system is used to communicate potential personal injury hazards. The following signal words used with the safety alert symbol indicate a specific level of severity of the potential hazard. Signal words used without the safety alert symbol relate to property damage and protection only. All are used as attention-getting devices throughout this manual as well as on decals and labels fixed to the machine to assist in potential hazard recognition and prevention.

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

Indicates a potentially hazardous situation which, if not avoided, may result in property or equipment damage.

Safety Sign Symbols

Potential Hazard Prevention

Safety Alert Symbol. Used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

Entanglement Hazard. Death or serious injury can result from contact with rotating drill steel and drivelines.

Entanglement Hazard. Rotating parts can cause personal injury.

See Operator's Manual for instructions. If you do not understand the information the manuals, consult your supervisor, the owner, or the manufacturer.

Keep clear of rotating drill steel and drivelines. Switch off engine before performing service.

Keep away from fan and belt when engine is running. Stop engine before servicing.

Explosion / Burn Hazard. Will cause death, burns or blindness due to ignition of explosive gases or contact with corrosive acid.

Keep all open flames and sparks away. Wear personal protective equipment, including face shield, gloves and long sleeve shirt.

READ MANUALS

Read all manuals prior to operation.

Explosion Hazard. Death or serious injury can result from the use of ether or other high energy starting aids.

Do not use ether or other high energy starting aids. Engine equipped with grid heating system.

Explosion Hazard. Death or serious injury can result from the use of ether or other high energy starting aids.

Do not use ether or other high energy starting aids in compressor.

Burn Hazard. Death or serious injury can result from release of hot pressurized liquids.

Keep away from flames.

Relieve all pressure.

Allow to cool before performing service on compressor.

Safety Sign Symbols

Potential Hazard Prevention

Flying Object & Spray Hazard. Death or serious injury can result from release of pressurized liquids.

Shut off live air at source, and relieve all pressure before removing filler plug.

Flying Object Hazard. Serious injury or death can occur if drill is operated without guards in place.

Use guards. Keep in place.

Flying Object Hazard. Serious injury or death can occur if track tension is adjusted improperly.

Read and understand the procedures in the Operation and Maintenance Manual before adjusting track tension

Electrocution Hazard. Death or injury can result from contacting electric power lines.

Maintain required clearance.

See Table 1-1 in this manual.

Burn Hazard. Hot fluid under pressure can scald.

Allow to cool before opening.

Trip & Fall Hazard. Death or serious injury can result from tripping and falling.

Keep off top of machine.

Fall Hazard. Death or serious injury can result from falling.

Use the access system provided when servicing the machine.

Safety Sign Symbols

Potential Hazard Prevention

Inhalation Hazard. Compressor discharge air is hazardous if inhaled. Death or serious injury may result.

Keep clear of compressor air discharge area.

Injection Hazard. Escaping fluid under pressure can penetrate skin, causing serious injury.

Relieve pressure before disconnecting hydraulic lines. Keep away from leaks and pin holes. Use a piece of cardboard or paper to search for leaks. Do not use hand.

Crush Hazard. Death or serious injury can result from contact with moving centralizer.

Keep clear of moving centralizer. Do not actuate centralizer until personnel are clear.

Crush Hazard. Death or serious injury can result from contact with moving machine.

Keep clear of moving machine.

Crush Hazard. Death or serious injury can result from contact with moving feed mast.

Read and understand operator's manual and all safety signs before attempting to remove feed mast swing pin.

Drill Feed And Table Can Fall causing serious injuries or death.

Always raise the drill feed and feed table clear of all obstacles before moving the machine. Raise them high enough to allow for rough ground or small hills.

Caution. Do not use high pressure spray by electrical connections.

Do Not allow anyone under the drill feed or feed table unless machine parts are not moving and are supported.

Do Not attempt to repair a pivot pin that has failed or has been sheared.

Before Operation

• Do study this manual and fully understand the controls.

• Do be sure all safety guards are securely in place. Replace any damaged or missing guards.

• Do be sure all nameplates and decals pertaining to safety, operation, and maintenance are in place and not damaged. Replace any damaged or missing nameplates or decals. Refer to decal locator drawings in this section.

• Do be sure all personnel are clear of the machine and work area before starting the engine or operating the machine.

• Do be sure drill area is clear of all obstructions before operating machine.

• Do attach safety chain when using towbar.

• Do wear safety helmet, glasses and hearing protection when operating or working on machine.

• Do Not operate machine with:

• Hydraulic or air leaks.

• Damaged hydraulic hoses or fittings.

• Broken or damaged electrical wiring.

• Damaged or missing guards and shields.

• Damaged structural members.

• Worn or damaged mechanical parts.

• Damaged or missing fasteners.

• Broken, damaged, or malfunctioning controls.

Operation

• Do examine the surface before drilling to determine the possible presence of unfired explosives.

• Do provide sufficient ventilation when running the engine in an enclosed area. Exhaust gases contain carbon monoxide, a deadly poison, which is colorless and odorless.

• Do keep work area clean and clear of mud, snow, ice, fluids, hand tools and other objects.

• Do raise the drill feed before moving the machine. Raise it high enough to allow for rough ground or small hills. Drill feed can fall causing serious injury or death.

• Do wear seat belt and operate machine with door closed on cab machines.

• Do maintain minimum clearance from high voltage wires (see Table 1-1). Check with power company and local regulations for specific guidelines and safety information.

• Do Not use the machine for any other purpose than what it was designed for.

• Do Not wear loose clothing or jewelry; keep clothing and hands clear of moving parts.

• Do Not travel on steep inclines, soft or unstable ground, or close to unsupported excavations.

• Do Not move boom or machine if it is in a potentially unstable position.

• Do Not stand directly under a boom or feed.

• Do Not drill into or near a "bootleg" hole or any hole that may contain explosives.

Safety Information

After Operation

• Follow Shutdown Procedures given in Section 4 of this manual.

Maintenance

• Two people shall be present when performing service work, both being fully trained on safety issues. One person shall supervise from the operator's position and have immediate access to an emergency stop in all situations. Visual, audible or verbal communication signals shall be established and understood by both persons.

• Do relieve pressure in the hydraulic or pneumatic systems before loosening connections or parts.

• Do use only proper tools to make repairs or adjustments.

• Do be sure of adequate lighting when performing service work at night.

• Do maintain a metal-to-metal contact between the fill nozzle and fuel tank when filling the fuel tank. This will prevent sparks and the possibility of explosion.

• Do be sure each person is adequately trained to perform service and maintenance procedures.

• Do place a warning tag on starting controls to alert personnel that someone is working on the machine and disconnect battery before making repairs or adjustments to machine.

• Do be sure machine and components are well supported before servicing or replacing parts.

• Do Not service, or perform maintenance, while machine is running, or capable of being started.

• Do Not hammer bit or drill steel. Use only proper tools to make repair or adjustments.

• Do Not weld or grind near oil, air, fuel lines, or batteries.

• Do Not smoke or use an open flame near batteries. Batteries can give off hydrogen which is a highly explosive gas.

• Do Not direct high pressure cleaning agents or water on electrical connections.

Equipment Transfer

If all or part of the equipment is shipped to a new destination, always include a complete Operator's Manual or a copy of the following topics:

• Safety Section

• Operation Instructions including:

Pre-Start Checks

Start-up

After Start Checks

Shutdown Procedure

Tramming Machine

Clearances from High Voltage Lines

Line VoltageMinimum Clearance

0 to 50 kv10 ft (3 m)

50 to 200 kv15 ft (4.6 m)

200 to 350 kv20 ft (6.1 m)

350 to 500 kv25 ft (7.6 m)

500 to 750 kv35 ft (10.7 m)

750 to 1000 kv45 ft (13.7 m)

Table 1-1 Minimum safe distances from high voltage lines.

Fig. 1-2 Left Side of Machine

Fig. 1-1 Right Side of Machine

Fig. 1-3 Top View of Machine

Fig. 1-4 Front and Rear of Machine

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.