BI002301-04(EN-US)
A6474X349
June2014
SU488LHDScoop SAFETY.CAT.COM
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ThismanualisintendedtoprovideGENERALproductinformationfor theSU488DLHDScoop.Theillustrations,descriptionsandprocedurescontainedinthispublicationapplyonlytoTHISmachine.Caterpillarreservestherighttorevisemodelsanddesignswithoutpriornotice.
Thismachinewasmanufacturedundertheguidelines,proceduresand requirementsofappropriateandapplicableregulatoryagencies.
Atthecompletionofthemanufacturingprocess,thisunitwasissuedthe appropriateapprovalnumbersandnameplatesindicatingitmetthe technicalrequirementsoftheseregulatoryagencies.Anychangetothe designorstructureofthisunit,withouttheconsentofCaterpillarand theseregulatoryagencies,oranyrepairorreplacementofpartscontrarytoCaterpillar’sinstructions,mayinvalidatetheseapprovalsand renderthisunitunsafetooperate.
Strictcompliancewithallmininglaws,regulationsandpracticesregardingthesafeoperationandmaintenanceofundergroundminingequipmentandstrictadherencetotheinstructionsinthismanualisnecessaryforthepersonalsafetyofthoseworkingonoraroundthisunit.
Whilethismanualattemptstoanticipatethemostimportantoperations andmaintenanceneedsforthisunit,unforeseencircumstancesmay arisethathavenotbeenaddressedinthismanual.Ifanyconcernsor questionsarise,pleasecontactyourServiceRepresentative immediately
Thisworkcontainsinformationprotectedundertradesecretandother intellectualpropertylaws,andisprotectedundertheU.S.Copyright Actof1976,asamended.Thisworkisprovidedunderlicenseandthe licenseisnon-transferable.Distributionandaccessislimitedonlyto authorizedpersonnel.Disclosure,reproduction,distributionorunauthorizedusemaybeaviolationoffederalandstatelawsandmaysubjecttheunauthorizedusertocriminalliability.
__________________________________________________________ BI002301-04(EN-US)
© Caterpillar ALLRIGHTSRESERVED
________________________________________________ Tableofcontents A6474X349 REV4 BI002301-04(EN-US) Tableofcontents
Aboutthismanual Aboutthismanual 1.3 Beforestartingtowork 1.3 Whoisthisoperatingmanualintendedfor? 1.3 Whatisthepurposeofthisoperatingmanual? 1.4 Charactersandsymbols 1.5
1.
Yoursafety Yoursafety 2.3 Personnel 2.4 Operation 2.4 Installationandrepair 2.4 Operatingconditions 2.5 Intendeduse 2.5 Unauthorizeduse 2.5 Safetyinstructions 2.7 Generalrules 2.7 Storageandtransport 2.8 Pre-startinspection 2.8 Installationandstart-up 2.9 Operation 2.9 Stopping 2.10 Maintenanceandrepair................................................. 2.10 Dieselemissions 2.11 Handlingofhydraulicfluids ........................................... 2.13
2.
Storageandtransport Storageandtransport.............................................................3.3 Storage 3.3 Storageofthemachineandspareparts 3.3 Transport 3.4 Beforetransport...............................................................3.5 4. Installation Installation ...............................................................................4.3 Pointstoobservepriortoinstallation 4.3 Whoisallowedtocarryoutinstallation? 4.3 Whichtoolsarerequiredforinstallation? 4.3 Notesoninstallation 4.4 Pre-installationchecklist.................................................4.5 Safetyfeatures 4.6
3.
5. Operation
Tableofcontents _________________________________________________ SU488DLHDScoop BI002301-04(EN-US)
Pre-operationsuggestions 5.3 Operation 5.4 Howtooperatethescoop 5.4 Whoisallowedtooperatethescoop 5.4 Whencanoperationbestarted? 5.4 Controlsandindicators 5.5 Operator’scompartment - leftandcenter 5.5 Operator’scompartment - right 5.6 Hazardzone 5.30 Startingprocedure 5.31 Shutdownprocedure 5.33 Towingadisabledmachine 5.35 Instructionsonthemaintenance 5.37 Importantnotes 5.37 Beforemaintenance 5.37 Criticaltorquevalues....................................................5.39 Lubricants,fluidsandcapacities 5.39 Specificlubricationandmaintenanceschedule...........5.40 Specificlubricationandmaintenanceprocedure 5.44 Pre-shift........................................................................5.44 Everythirdshift 5.48 Weekly..........................................................................5.53 Everythreemonths 5.60 First50hoursofservice...............................................5.65 Every100hours 5.66 Every500hours ...........................................................5.69 Every1000hours 5.71 Everysixmonths..........................................................5.71 Servicingheavydutyairfilterelements 5.72 Dieselemissionsmaintenance(generalinformation)............5.76 Replacementofwearparts 5.143 Tire/Wheelinstallation 5.143 Axles 5.147 Driveshaft 5.150 Accumulatoroperationandprecharging 5.151 Canopy/Cab 5.153 Steeringcylinder 5.154 Brakebleedingprocedure 5.156 Instructionsontheadjustmentprocedures 5.157 Mainrelief - pressurecompensatingvariablepump 5.157 Alternatorpump - reliefadjustment...................................5.158 Reliefvalve - brakecoolingmanifold 5.159 Tandemfan/auxiliarycoolantpumpdrive .........................5.160 Pressurereducingvalve - HRCpilotcontrolcircuit 5.161
________________________________________________ Tableofcontents A6474X349 REV4 BI002301-04(EN-US) MSHAdocumentation 5.163 Troubleshootingprocedures 5.209 Hydraulicsystem(general) 5.210 Brakes 5.213 Hydrauliccylinders 5.214 Hydraulicpump .................................................................5.216 Valves 5.218 Engine...............................................................................5.219 Converter 5.229 Transmission.....................................................................5.230 Fuelinjector 5.232 Compressor.......................................................................5.232 Leakingintakesystem 5.234 Airintakesystemrestrictionandfuelflow.........................5.234 Catalystfailure 5.234 Exhaustparticulatefilterfailure.........................................5.235 DieselSafetySystemTroubleshooting 5.236
Technicaldata Tighteningtorques 6.5 Permissibledata 6.11 Lubricationfluidsandgreases 6.11 7. Foryourinformation Foryourinformation...............................................................7.3 Ourservice 7.3 Serviceaddress...............................................................7.3 Rebuildfacilityaddress 7.4
6.
Tableofcontents _________________________________________________ SU488DLHDScoop BI002301-04(EN-US)
_______________________________________________________________ Aboutthismanual BI002301-04(EN-US)
_______________________________________________________________ BI002301-04(EN-US)
applicableoperatingmanual
machinetype
newoperationmanual
Aboutthismanual
Thischapterprovidesimportantinformationmakingiteasierforyouto usethismanual.Youwillalsobegiveninformationonthestructureof themanualandthesymbolsandcharactersused.
Beforestartingtowork
Takecaretoensurethattheoperatingmanualavailabletoyouisapplicableforthetypeofequipmentormachineused.
ThisoperatingmanualisintendedfortheSU488DLHDscoop andisonlypermittedtobeusedforequipmentofthistype.
Theoperatingmanualmustbeaccessibleatalltimestoallpersons workingonorwiththemachine.Itshould,ifpossible,alwaysbeavailableattheplaceofoperation.
Sendforanewoperationmanualimmediatelyifthepresentmanualis nolongercompleteorhasbecomeillegible.
Whoisthisoperatingmanualintendedfor?
Thisoperatingmanualisintendedforthosepersonswhoworkwithor onthemachine.Everypersonworkingonthefaceorintheintersectionbetweenfaceandentryorintheentrymustreadthisoperating manual.
Thisincludespersonswho:
■ areinchargeoftransport
■ performassembly/disassemblywork
■ operatethemachine
■ eliminatefaults
■ performdailyroutineworkonthefaceorintheentry
■ performmaintenancework
■ performrepairwork
andsupervisorypersonnelwho:
■ initiateand/or
■ supervisetheactivitiesjustindicated.
___________________________________________ Beforestartingtowork A6474X349 REV4 1.3 BI002301-04(EN-US)
cost-effectiveness
Whatisthepurposeofthisoperatingmanual?
Thisoperatingmanualisintendedtohelpyouworkefficientlyand safelywithourproduct.Itcontainsimportantinformationonalltheactivitiesrelatedtothemachine.
Readthisoperatingmanualcompletelyandatease.Payspecialattentiontothesafetyinstructions.Trytomemorizetheappearanceandthe meaningofthesafetyandinstructionsymbols.
service safety
Ifanydetailsarenotclearlyunderstood,pleasecontactourservicedepartment.Ourserviceaddressisgiveninthechaptertitled“Foryour information”.
Readthechapter“Yoursafety”withspecialattention.Thechaptercontainsimportantinformationindicatingpossiblehazards.Observethe informationgivenandfollowtheproceduralinstructions.
Beforestartingtowork____________________________________________ 1.4 SU488DLHDScoop BI002301-04(EN-US)
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
Charactersandsymbolsused
Thefollowingcharactersandsymbolsareusedforsafetyinstructions andimportantinformationintheoperatingmanual.
Trytomemorizethesymbolsandtheirmeanings.
DANGER!
Pointsinthetextmarkedwiththissymboldrawyourattentionto immediatelyimpendingdanger.Possibleconsequencesare: veryseriousinjuryorevendeath.
WARNING!
Thesepointscontaininformationondangeroussituations.Possibleconsequencesare:veryseriousinjuryorevendeath.
CAUTION!
Thissymboldrawsattentiontodangeroussituations.Possible consequencesare:lighttomoderatelyseriousinjuriesandmachinedamage.
NOTICE!
Pointsinthetextmarkedwiththissymboldrawattentiontoharmfulsituations.Possibleconsequencesare:damagetothemachineordamageintheimmediatevicinity.
IMPORTANT!
Pointsinthetextmarkedwiththissymbolcontainusefultipsand informationintendedtofacilitateworkforyou.Theydonotwarn aboutharmfulordangeroussituations.
■ Itemsinlistsaremarkedwithbullets.
– Pointsinsub-listsaremarkedwithalongdashatthestart oftheline.
Pointsintextmarkedinthiswaydescribeindividualoperations. Followtheseinstructionsstepbystep.Theywillhelpyoucarryout yourworkfasterand,moreimportantly,safer.
___________________________________________ Beforestartingtowork A6474X349 REV4 1.5 BI002301-04(EN-US)
Beforestartingtowork____________________________________________ 1.6 SU488DLHDScoop BI002301-04(EN-US)
_______________________________________________________________ Yoursafety BI002301-04(EN-US)
_______________________________________________________________ BI002301-04(EN-US)
stateoftheart
Yoursafety
Thischapterprovidesvitalinformationforyoursafety.Payspecialattentiontothischapter.Thesafetyinstructionsandrulesofprocedure willhelpyoutoavoidhazardoussituationsandtoperformthenecessaryworkassafelyaspossible.
Themachinehasbeenmanufacturedinaccordancewithstateofthe artandgenerallyrecognizedsafetystandardsandregulations.You andotherscanneverthelessbeexposedtodangeroussituationsasa resultofenvironmentalinfluences,machinedamageoroperatorerrors. Donotmakeanyalterationsormodificationswhichcouldimpairthe safetyofthemachine.AllmodificationsandchangesmustbeapprovedbyCaterpillar.
UseonlyoriginalsparepartsfromCaterpillar.Notethattheuseof partsfromothermanufacturerswillvoidtheguarantee.
Inadditiontothisoperatingmanualbesuretoalsoobservetherespectivelegalprovisionsandregulationsinyourcountry.
Observethesafetyandaccidentpreventionregulations:
■ ofthemine,
■ ofthemineinspector,and
■ oftheminingsupervisoryauthorities.
furtheroperatingmanuals
Pleasereadtheoperatingmanualsofthecomponentsrequiredforoperation,e.g.gearboxes,dieselengines,etc.,carefullyandthoroughly. Clarifyanyquestions before startingwork.
_____________________________________________________ YourSafety A6474X349 REV4 2.3 BI002301-04(EN-US)
Personnel
Operation
Themachinemayonlybeoperatedbyqualified,trainedpersonnel.
Themachineisonlyallowedtobeoperatedbyqualifiedpersonnelwho canprovideproofofhavingbeentrainedonthisunit.Readingofthe operationmanual,especiallythechapteronsafety,shallconstitutea partofthistraining.
Youmusthaveadequateknowledgeofthe
■ mechanics,
■ pneumatics,
■ hydraulics,and
■ controlengineering
andmustbeabletoprovethisknowledge.
Installationandrepair
Asafundamentalrule,installationandrepairworkmayonlybecarried outbypersonnelwhohavebeenadequatelytrainedfortheseparticular requirements.
Installationandrepairworkon:
■ safetycomponents(pressurereliefvalves,extinguishers,etc.)
■ theelectrics(controllers,etc.)
■ thehydraulics(controls,cylinders,etc.)
■ pneumatics(aircompressor,valves,etc.)
■ dieselsystem(engines,exhaustsystem,etc.)
mayonlybecarriedoutbyserviceengineersorbyspeciallyqualified personnelofthemine.
Personnel _______________________________________________________ 2.4 SU488DLHDScoop BI002301-04(EN-US)
training
Operatingconditions
Intendeduse
Intendedusesinclude:
■ thetransportofmaterialsand/or
■ useduringcleanupandutilitywork.
Unauthorizeduse
Applicationsnotexpresslylistedasintendedusesareunauthorized usesandarenotallowedtobeperformedwiththemachine.
■ thetransportofpersons
Caterpillaracceptsnoliabilityforanydamageresultingfromanysuch unauthorizeduse.
_____________________________________________Operatingconditions A6474X349 REV4 2.5 BI002301-04(EN-US)
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
