Cat Shield support 1626/3048-2X5340-2056 Operating Manual EM019481-0 – PDF DOWNLOAD by www.heydownloads.com

Operation and Maintenance Manual

Roof Support

Serial-N°. LWF11466 – LWF11669

LWB00675 – LWB00680

Doc-No.: 7420 178 000 BA 04

ID-Nr. BI628629 1 of 9 Febr. 2014 SAFETY.CAT.COM SAFETY.CAT.COM

EM019481-0 (EN-US)

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CAT, CATERPILLAR, THEIR RESPECTIVE LOGOS, ”CATERPILLAR YELLOW“ AND THE “POWER EDGE” TRADEDRESS, AS WELL AS CORPORATE AND PRODUCT IDENTITY USED HEREIN, ARE TRADEMARKS OF CATERPILLAR AND MAY NOT BE USED WITHOUT PERMISSION.

EM019481-0 (EN-US)

Industriestraße1Phone:+49(0)2306/709-0Email:info@cat.com D-44534LünenFax:+49(0)2306/709-1421Web:www.mining.cat.com CaterpillarGlobalMiningEuropeGmbH OperatingManual Shieldsupport1626/3048-2X5340-2056 Doc.no.:7420178000BA04 EM019481-0 (EN-US)

Amendmentsandalterationstothispublicationarenotsubject tonotification.Caterpillarreservesallrightstothispublication.

Itscontentisprotectedbycopyrightlaws.Nopartofthispublicationmay bereproducedortransferredinanywayorformwithoutthepriorwritten approvalofCaterpillar.

Caterpillardeclinesanyliabilityfordirectorindirectconsequencesof printingerrors.

Wereservetherighttointroducemodificationsasaresultoftechnical developmentswithoutpreviousnotice.

CaterpillarGlobalMiningEuropeGmbH,Lünen2014E ACaterpillarInc.Company

EM019481-0 (EN-US)

Tableofcontent Doc.no.:7420178000BA04VSSE/01 Tableofcontent 1.Aboutthismanual Beforestartingwork 1.3 .......................... Personsforwhomtheoperatingmanualisintended 1.3 Purposeofthisoperatingmanual 1.4 Charactersandsymbolsused 1.4 ........................ 2.Yoursafety Personnel 2.3 ................................... Operation 2.3 Installationandrepairs 2.4 Operatingconditions 2.5 ......................... Intendeduse 2.5 Unauthorizeduse 2.5 Safetyinstructions 2.6 Basicprinciples 2.6 .................................... Storageandtransport 2.7 .............................. Installation 2.8 Operation 2.9 Maintenance 2.11 Hydraulicsystem 2.12 3.Storageandtransport Storage 3.3 ...................................... Storageoftheequipment 3.3 Storingusedequipment 3.4 Transport 3.5 .................................... Loadunits;dimensionsandweights 3.5 Beforetransport 3.5 Shieldtransport 3.7 Transportsafetydevice 3.8 4.Installation Pre-assemblyoftheshieldunits 4.3 ............... Installationoftheshieldunits 4.3 .................. Supplyconnections 4.5 Establishingalinkbetweenconnections 4.9 Requirementsforthefacehydraulicsystem 4.10 ..... Watersprayingsystemrequirements 4.11 ........... CaterpillarGlobalMiningEuropeGmbH,Lünen2014 E EM019481-0 (EN-US)

Tableofcontent Shieldsupport1626/3048-2X5340-2056 Commissioning 4.12 .............................. Tobeobservedpriortostartup 4.12 Howtoputthesupportintooperation 4.14 Corrosionprotectionofhydrauliccomponents 4.14 5.Operation Requirements 5.3 ................................ Operatingconditions 5.3 Safetyrequirements 5.6 Operationoftheshieldsupport 5.9 ................ Worksafety 5.15 .................................. Shieldcomponents 5.16 Overviewofshieldhydraulics 5.18 .................. HPballvalveversions 5.18 FunctionsoftheHPballvalves 5.19 Operationoftheshieldhydraulics 5.20 .............. Arrangementofhydrauliccomponentsonthesupport5.20 Shieldhydraulics5.22 Controlunits5.30 Supplyblock5.31 ...................................... Checkvalve,hydraul.piloted,forshiftingram5.32 .......... Prop5.33 Electrohydrauliccontrolunit5.34 PMC®-R5.36 Solenoiddrivermodule5.37 Doublefilter5.37 Baseliftcylinder5.38 Stabilizingcylinder5.38 Plugwithpressurerelief5.39 Operationofthedoublebackflushfilter5.41 ......... Repairandemergencyoperation 5.42 Operationandfunctionsoftheelectrohydraulic controlunit 5.44 .................................. Shieldvariantfunctions 5.45 ............................. Functionsofthewatervalveunit 5.47 ..................... Maintenance 5.48 ................................. Specialmeasures 5.48 .................................. Dailymaintenance 5.49 Weeklymaintenance 5.50 Everysixmonths 5.50 Regular,scheduleddamageassessment 5.50 CaterpillarGlobalMiningEuropeGmbH,Lünen2014 E EM019481-0 (EN-US)

Tableofcontent Doc.no.:7420178000BA04VSSE/01 Troubleshooting 5.51 ............................. Instructionsfortroubleshooting 5.51 Faultlocalization 5.51 3/2-wayorpilotvalve 5.54 Pilotedcheckvalves 5.54 Internalby-passinprops 5.55 Pressurereliefvalvedefective 5.55 Defectiveorblockedfilter 5.55 6.TechnicalData Description 6.3 .................................. Mainsubassemblies 6.4 Maindimensions 6.6 Skidwithlemniscaticlinksandrelaybarassembly 6.7 Canopy 6.11 ........................................... Cavingshield 6.13 ...................................... Cavingflap 6.15 Technicaldata,steelstructure 6.16 Hydraulicsystem 6.17 ............................. Shieldcontrolsystem 6.17 Hydraulicprop,two-stage 6.19 Hydrauliccylinder 6.21 ............................ Shiftingram 6.22 Stabilizingcylinder 6.22 Liftingcylinder 6.23 Technicaldata,hydrauliccylinder 6.23 Pressurereliefvalves 6.25 ......................... Anglesofinclinationofthecanopy 6.27 ............. Permissiblemedia 6.28 ............................ Hydraulicfluids 6.28 Qualityoftheprocesswater 6.30 Lubricatinggreasesandpastes 6.32 ...................... Tighteningtorques 6.34 ........................... ScrewswithISOmetricthread 6.34 ....................... 7.Foryourinformation Standardsandguidelines 7.3 ..................... Referencedstandardsandguidelines 7.3 Identificationoftheshield 7.5 ..................... Nameplate 7.5 Shieldnumber 7.6 ..................................... CaterpillarGlobalMiningEuropeGmbH,Lünen2014 E EM019481-0 (EN-US)

Tableofcontent Shieldsupport1626/3048-2X5340-2056 CaterpillarGlobalMiningEuropeGmbH,Lünen2014 E EM019481-0 (EN-US)

1 Aboutthismanual EM019481-0 (EN-US)

EM019481-0 (EN-US)

• Thank you very much for reading the preview of the manual.

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• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL

Aboutthismanual

Thischaptercontainsimportantinformationthatmakesiteasierfor youtousethismanual.Itprovidesyouwithinformationaboutthe structureofthemanualandthesymbolsusedinit.

Beforestartingwork

Usinganoperatingmanualthatisnotwrittenfortheproducttypeat handcanresultinasafetyhazardforyourselfandothers. Ensurethatthedataontheshieldagreeswiththedatagiveninthe operatingmanual.

Thisoperatingmanualbelongstothe: Shieldsupport 1626/3048-2X5340-2056* IDnumber74201780000004

andisonlypermittedtobeusedforshieldsofthistype!

Theoperatingmanualmustbeaccessibleatalltimestoallpersons workingonorwiththeshield.

Thereshould,ifpossible,alwaysbeanoperatingmanualforthe productavailableattheplaceofoperation.

Sendforanewoperatingmanualimmediatelyifthepresentoperatingmanualisnolongercompleteorhasbecomeillegible.

Personsforwhomtheoperatingmanualisintended

Thisoperatingmanualisintendedforthosepersonswhoworkwith orontheshields.

Allpersonsworkingontheface,attheedgeofthefaceoratthe entrymustreadthisoperatingmanual.

Thisincludespersonswho: areinchargeoftransport, preparetheriseheading, performassembly/disassemblywork, operatetheshields, correctmalfunctions, performdailyroutineworkontheface, monitor/lookafterforthehydraulicsystem, performmaintenancework, performrepairwork.

supervisorypersonnelwho:

Supervisorypersonnelwho: initiatetheactivitiesnamedaboveand/or supervisetheactivitiesnamedabove.

Beforestartingwork Doc.no.:7420178000BA04VSSE/01 1.3

CaterpillarGlobalMiningEuropeGmbH,Lünen2014 E

*Theshieldsupportisreferredtoasthe"shield"inthefollowingtext. applicableoperatingmanual shieldtype

EM019481-0 (EN-US)

newoperatingmanual

Purposeofthisoperatingmanual

Thisoperatingmanualcontainsgeneralinformationonthesafeand efficienthandlingofshieldsupportsandprovidesyouwithimportantinstructionsontheworkperformeddirectlyonorwiththeshield support.

Therefore,readthisoperatingmanualcompletelyandatleisure. Payspecialattentiontothesafetyinstructions.

Trytomemorizetheappearanceandmeaningofthesafetyand instructionsymbols.

Shouldyouhaveanyquestions,pleasecontactourServiceDepartment.

PayspecialattentiontoChapter2,“Yoursafety”.Thischaptercontainsimportantinformationindicatingpossiblehazards.

Observethisinformationandfollowtheproceduralinstructions.

Charactersandsymbolsused

Thefollowingsignsandsymbolsareusedforsafetyinstructions andimportantinformationintheoperatingmanual.

Trytomemorizethesymbolsandtheirmeanings.

Danger!

Pointsinthetextmarkedwiththissymbolalertyoutoanimminentdanger.Possibleconsequencesareveryseriousinjury orevendeath.

Warning!

Thesepointscontaininformationonhazardoussituations. Possibleconsequencesareveryseriousinjuryorevendeath.

Caution!

Thissymboldrawsattentiontodangeroussituations.Possible consequencesarelighttominorinjuriesanddamagetomachinery.

Notice!

Pointsinthetextmarkedwiththissymboldrawattentionto harmfulsituations.Possibleconsequencesaredamagetothe shieldordamageinitsimmediatevicinity.

Important!

Pointsinthetextmarkedwiththissymbolcontainusefultips andinformationintendedtofacilitateworkforyou.Theydonot warnaboutharmfulordangeroussituations.

Itemsinlistsaremarkedwithbullets.

–Pointsinsub-listsaremarkedwithalongdashatthestartof theline.

. Textpassagesindicatedinthiswaydescribeindividualwork steps.Followtheseinstructionsstep-by-step.Thiswillhelpyou carryoutyourworkfasterand,moreimportantly,moresafely.

Beforestartingwork Shieldsupport1626/3048-2X5340-2056 1.4

CaterpillarGlobalMiningEuropeGmbH,Lünen2014 E operatingmanual service safety EM019481-0 (EN-US)

EM019481-0 (EN-US)

2 Yoursafety

EM019481-0 (EN-US)

Yoursafety

Thischapterprovidesimportantinformationforyoursafety. Payspecialattentiontothischapter.Thesafetyinstructionsand rulesofprocedurewillhelpyoutoavoidhazardoussituationsand toperformthenecessaryworkassafelyaspossible.

Theshieldsupporthasbeenmanufacturedusingstate-of-the-art technologyandinaccordancewiththegenerallyrecognizedsafety standardsandregulations.

Youandotherscanneverthelessbeexposedtodangeroussituations,e.g.,asaresultofenvironmentalinfluences,machinedamageoroperatorerrors.

Donotmakeanymodificationsorcarryoutconversionswhich couldimpairthesafetyoftheshieldsupport.Allmodificationsand conversionsmustbeapprovedbyCaterpillar.

UseonlyoriginalsparepartsfromCaterpillar.Notethatuseofparts fromothermanufacturerswillvoidtheguarantee.

Inadditiontothisoperatingmanualbesuretoalsoobservetherespectivelegalprovisionsandregulationsforaccidentpreventionin yourcountry.

Observethesafetyandaccidentpreventionregulationsofthefollowingparties: ofthemine, oftheminesinspectorate,and ofminingsupervisoryauthorities.

Pleasealsoreadtheoperatingmanualsofthecomponentsrequiredforoperation,e.g.gearboxes,E-motors,etc.carefullyand thoroughly.Clarifyanyquestions before startingwork.

Personnel Operation

Theshieldsupportmaybeoperatedonlybytrainedpersonnel.

Theshieldsupportmayonlybeoperatedbyqualifiedpersonnel whocanprovideproofofhavingbeentrainedonthecontrol system installed.

Readingoftheoperatingmanual,especiallythechapteronsafety, mustconstituteapartofthistraining.

Theymustpossessandfurnishproofofadequatefamiliaritywith the mechanical system, hydraulicsystem,and controltechnology.

Personnel Doc.no.:7420178000BA04VSSE/01 2.3

CaterpillarGlobalMiningEuropeGmbH,Lünen2014 state-of-the-arttechnology

training EM019481-0 (EN-US)

additionaloperatingmanuals

Installationandrepairs

Asafundamentalrule,installationandrepairworkmayonlybecarriedoutbypersonnelwhohavebeentrainedadequatelyforthese particularrequirements.

Installationandrepairworkon: safetycomponents(pressurereliefvalves,extinguishers,etc.), theelectricalsystems(controlsystems,signalingdevices,etc.), thehydraulicsystem, mayonlybecarriedoutbyCaterpillarserviceengineersorbyspeciallytrainedpersonneloftheminingcompany.

Personnel Shieldsupport1626/3048-2X5340-2056 2.4

CaterpillarGlobalMiningEuropeGmbH,Lünen2014 E EM019481-0 (EN-US)

Operatingconditions Intendeduse

Theshieldhasbeendesignedandmanufacturedexclusivelyfor useasashieldunitforlongwalls. Usetheshieldonlyasintended.

Intendedusesare: proppingtheroofagainsttheminefloor, ensuringanadequatetravelway, thefollowingshieldoperations: –lowering, –pullingup, –aligning,and –setting, thefollowingconveyoroperations: –advancing, –retracting, formingathrustbearingfor: –theconveyorandminingequipment, –conveyorsteeringdevices, –devicesforraisingtheconveyor, –conveyorsteeringcylinders.

Unauthorizeduse

Alluseswhicharenotexpresslyincludedinthelistof“intended uses”areconsideredtobeunauthorizedusesandarenotpermissiblewiththeshield.

Unauthorizeduseincludes: pushingtheshieldrearintothecavingarea, raisingtheconveyorbymeansofthehydraulicforceofthe shield, settingofthecanopyinrooffalls. Furtherinformationaboutthiscanbefoundinthe“Operation” sectionofthischapterandinchapter5inthe“Operationofthe shieldsupport”section.

Caterpillardoesnotacceptanyliabilityfordamageresultingfrom anysuchunauthorizeduse.

Operatingconditions Doc.no.:7420178000BA04VSSE/01 2.5

E EM019481-0 (EN-US)

CaterpillarGlobalMiningEuropeGmbH,Lünen2014

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL