Issuu

System Operation, Testing & Adjusting Manual

MD6640 Blast Hole Drill

Serial Number DR612182

81012595 JUNE 2013 VOLUME I of II

SAFETY.CAT.COM

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System Operation, Testing and Adjusting Manual MD6640 Blasthole Drill BI012595

MD6640 Blast Hole Drill

System Operation, Testing and Adjusting Manual

sn: DR612182

Table of Contents

This manual is divided into two books. Each book is further divided into major sections covering various systems and their electrical components of the MD6640 Blast Hole Drill. Refer to book 2 of this manual for PLC software.

Book 1:

Section 1 - ELECTRICAL ADJUSTMENTS DATA SHEETS........................CSDR612182

Section 2 - ELECTRICAL SCHEMATICS............................................................

Section 3 - START-UP INSTRUCTIONS................................................................X-4138

Section 4 - SIMOREG DRIVE SET-UP INSTRUCTIONS.......................................X-4123

Section 5- OPERATOR DISPLAY MANUAL...........................................................X-4137

Section 6 - WATER INJECTION SYSTEM SET-UP INSTRUCTIONS...................X-4139

Section 7 - WATER INJECTION A.C. DRIVE USER’S MANUAL................BULLETIN 161

- WATER INJECTION .........................................B008440

Section 8 - HYDRAULIC SCHEMATICS:

JACKS

HYDRAULICS

SOLENOID VALVE & GAUGE PORT LOCATIONS.................E023596

Section 9 - AIR SCHEMATIC:

SCHEMATIC.....................................................................G003706 AIR SCHEMATIC (MODIFICATION) .........................................G004026

Book 2:

Section 10 -PLC SOFTWARE....................................................................CBDR612182

System Operation, Testing and Adjusting Manual MD6640 Blasthole Drill BI012595

D031610

SCHEMATIC

HYDRAULIC

LEVELING

PROPEL.............................................................1546056 MAIN HYDRAULIC....................................................................1546056

....................................................................1546056 MAST

................................................................1546056

AIR

System Operation, Testing and Adjusting Manual MD6640 Blasthole Drill BI012595

DANGER:

THIS MANUAL PROVIDES INFORMATION AND DATA FOR THE MAINTENANCE AND OPERATION OF THIS MACHINE. ALL ELECTRICAL EQUIPMENT MUST BE SERVICED BY QUALIFIED INDIVIDUALS WHO HAVE BEEN PROPERLY TRAINED TO WORK WITH HIGH VOLTAGE SYSTEMS, VARIABLE FREQUENCY AC DRIVES, AND/ OR WARD LEONARD LOOP DC DRIVES. FAILURE TO COMPLY COULD RESULT IN PERSONAL INJURY OR DEATH.

DANGER:

DO NOT ATTEMPT MECHANICAL OR ELECTRICAL MAINTENANCE ON THIS MACHINE WITHOUT A FULL UNDERSTANDING OF EACH COMPONENT’S OPERATION AND FUNCTION. COMPONENTS UTILIZING ELECTRICAL POWER, AIR PRESSURE, HYDRAULIC PRESSURE AND COMPRESSION OR TENSION SPRINGS FOR OPERATION MUST BE DEACTIVATED AND ISOLATED PRIOR TO DISASSEMBLY.

The FEEDER CABLE must contain a provision for a ground connection, especially whenever 2,300 volts or greater are used. At the substation, the power line must terminate (see paragraph on ground circuits) to a suitable permanent ground. At the machine, the power line must securely terminate through a bolted connection to the machine frame. This provides a constant ground for the machine and its electrical equipment. Failure to provide this adequate ground endangers employees and equipment.

THE NEED FOR A POWER LINE GROUNDING CIRCUIT ADEQUATE FOR THE MACHINE CANNOT BE OVEREMPHASIZED. Without a good grounding system, high voltages exist between the machine and the ground. The portable trail cable and power lines supplying electric energy to the machine must have a ground wire, ample in capacity, running parallel to the main wires over the entire distance from the transformer to the machine. A suitable grounding system must be used at the transformer. Consult your local electrical supplier for details.

DANGER:

DUE TO THE INHERENT DANGERS IN THE OPERATION OF HIGH VOLTAGE ELECTRICAL EQUIPMENT, A SAFE GROUNDING SYSTEM IS REQUIRED THAT INCLUDES GROUND CONDUCTORS IN THE CABLE, A NEUTRAL GROUNDING RESISTOR, AND RELATED RELAYS AND SWITCHGEAR. A GROUND CONTINUITY CHECK SYSTEM IS ALSO RECOMMENDED.

System Operation, Testing and Adjusting Manual MD6640 Blasthole Drill BI012595

Caterpillar Global Mining, LLC. Electrical Adjustments For MD6640 Drill

This document is protected under applicable copyright laws to the extent available. Any unauthorized and unlawful reproduction, distribution or other use shall be subject to liability.

CUSTOMER:

LOCATION:

MODEL:FIGURES BY:A. Viesselmann

LOT:TESTED BY:

S/N:DATE:

DATE:APPROVED:

REV. DATE:DATE:

BUCYRUS REFERENCE DOCUMENTS

MACHINE SCHEMATICSD031610

SIEMENS DRIVE DRAWINGS & SCHEMATICS1M-22008

SIEMENS BASE DRIVE PANEL INSTRUCTIONSPUBLICATION NO.A1-126-008-001 (1M-22051)

START-UP INSTRUCTIONSX-4138

PHASE SEQUENCE RELAY SET-UP INSTRUCTIONSN/A

SIMOREG DC MASTER DRIVE SET-UP INSTRUCTIONSX-4123

CUSTOMER SOFTWARE DOCUMENTATIONCBDR612159.PDF

OPERATOR DISPLAY MANUALX-4137

WATER INJECTION SET-UP INSTRUCTIONSX-4139

PROGRAMMABLE DRILL CONTROL MANUALN/A

5,500(INCOMING)Check Transformer Connections Against Schematics

480(AUXILIARY)Measure Voltage At Line Side Of LV MCC Auxiliary Power Breaker

480(H/P DRIVE)Measure Voltage At Line Side Of H/P Drive Cabinet Breaker

480(ROTARY DRIVE)Measure Voltage At Line Side Of Rotary Drive Cabinet Breaker

Cold Temperature (-20C)

Cold Temperature (-40C)

Hydraulic Dust Curtain (DCOI)

Cable Reel (CROI)

Cable Reel Encoder (CREOI)

Angle Hole Drilling (AHOI)

Variable Volume Control (ACVVOI)

MINIMUM POSSIBLE

Compressor Oil Cooler Louvers (LOI) Water Injection (WIOI)

Centering Guide (CGOI)

Window Guard (WGOI)

Radio Remote Propel (RRPOI)

Pendant Remote Propel (PRPOI)

2 Pipe Racks (2PROI)

Program Drill Control (PDCOI)

Remote Winch (RWOI)

Shunt Trip (STOI)

Boarding Stair Switch (BSSOI)

Hydraulic Breakout Wrench (BOWOI)

Heated Mirrors

Dry Dust Control

Pipe Thread Lubrication (PTLOI)

Bit Lubrication (BLOI)

3 Pipe Racks (3PROI)

4 Pipe Racks (4PROI)

Spare Option (SO1)

Fire Suppression Interface CSDR612182.xlsPage 1

INPUT VOLTAGES STD. ACTUAL

INPUT FREQUENCY: 50 HZ ALTITUDE: 2,000 FT.610 METERS TEMP. RANGE: 43 TO122 DEG. F 6 TO50 DEG. C PRESSURE SWITCH SETTINGS LUBE PANEL DEVICE ACTION STANDARD SETTINGS ACTUAL LLPSCLOSING PRESSURE 2,500 PSI LLPSOPENING PRESSURE AIR SYSTEM CIPSOPENING PRESSURE 15 PSI* CIPSCLOSING PRESSURE 19-21 PSI* COPSOPENING PRESSURE 15 PSI* COPSCLOSING PRESSURE

Options Mauritania MD6640 B45 SNIM

19-21 PSI**These are Factory Pre-set

DR612182 5/15/2013

of 255/15/2013

Electrical Adjustments For MD6640 Drill

WATER INJECTION DRIVE CONTROL SETTINGS

A052JOG CONFIGURATION, (DIGITAL INPUT 2)44

A065 ANALOG OUT CALIBRATION (ANALOG OUT SELECT)010*

A066ANALOG OUT CALIBRATION (ANALOG OUT HIGH)100100

A067JOG ACCELERATION RAMP TIME , (ACCEL TIME 2)202

A068JOG DECELERATION RAMP TIME, (DECEL TIME2)202

A072INTERNAL PRESET FREQUENCY, (PRESET FREQ. 2)1050

A091PWM CARRIER FREQUENCY, (PWM FREQ.)42

A095REVERSE DISABLE/ ENABLE (REVERSE DISABLE)01

P031DRIVE OUTPUT VOLTAGE, (MOTOR NP VOLTS)230230

P033MOTOR FULL LOAD CURRENT, (MTR. OVERLOAD CURR.)86.6

P034ANALOG FREQUENCY MINIMUM015

P035ANALOG FREQUENCY MAXIMUM6060

P036START FROM PLC (SOURCE START)02

P038EXTERNAL PLC CONTROL, (SPEED REFERENCE)02

P039ACCELERATION RAMP TIME, (ACCEL TIME 1)102

P040DECELERATION RAMP TIME, (DECEL TIME 1)102

A101LOCK, (PROGRAM LOCK)01

*Set Analog Output Select DIP Switch To 0-20mA Position

Caterpillar Global Mining, LLC.

PARAM DEFAULT STD.ACTUAL NO. DESCRIPTION VALUE VALUE VALUE

CSDR612182.xlsPage 2 of 255/15/2013

Caterpillar Global Mining, LLC. Electrical Adjustments For MD6640 Drill

PROPORTIONAL VALVE CONTROL ADJUSTMENTS (REF. DOCUMENT X-4138)

CARD POT FUNCTION STANDARD (HOT SETTINGS)

EHPC1RMP1OUTPUT CURRENT RESPONSE RATE REV. AND FWD.SET FULLY CCW

EHPC1THR1PROPEL RIGHT THRESHOLD (DEADBAND) REV. AND FWD.-/+375 MILLIVOLTS*(1)

EHPC1LO1PROPEL RIGHT REV. AND FWD. MINIMUM DC CURRENT 370 MILLIAMPERES(2)

EHPC1H1BPROPEL RIGHT REV. MAXIMUM DC CURRENT690 MILLIAMPERES

EHPC1H1APROPEL RIGHT FWD. MAXIMUM DC CURRENT690 MILLIAMPERES

EHPC1RMP2OUTPUT CURRENT RESPONSE RATE LOWER AND RAISESET FULLY CCW

EHCP1THR2WCV/MRV THRESHOLD (DEADBAND) LOWER AND RAISE -/+375 MILLIVOLTS*(1)

EHPC1LO2WCV/MRV LOWER AND RAISE MINIMUM DC CURRENT240 MILLIAMPERES(2)

EHPC1H2BWCV/MRV LOWER MAXIMUM DC CURRENT760 MILLIAMPERES

EHPC1H2AWCV/MRV RAISE MAXIMUM DC CURRENT760 MILLIAMPERES

EHPC2RMP1OUTPUT CURRENT RESPONSE RATE REV. AND FWD.SET FULLY CCW

EHCP2THR1PROPEL LEFT THRESHOLD (DEADBAND) REV. & FWD. -/+375 MILLIVOLTS*(1)

EHPC2LO1PROPEL LEFT REV. AND FWD. MINIMUM DC CURRENT370 MILLIAMPERES(2)

EHPC2H1BPROPEL LEFT REV. MAXIMUM DC CURRENT690 MILLIAMPERES

EHPC2H1APROPEL LEFT FWD. MAXIMUM DC CURRENT690 MILLIAMPERES

EHPC2RMP2OUTPUT CURRENT RESPONSE RATE IN AND OUTSET FULLY CCW

EHCP2THR2PRPV THRESHOLD (DEADBAND) IN AND OUT -/+375 MILLIVOLTS*(1)

EHPC2LO2PRPV IN AND OUT MINIMUM DC CURRENT475 MILLIAMPERES(2)

EHPC2H2BPRPV IN MAXIMUM DC CURRENT610 MILLIAMPERES

EHPC2H2APRPV OUT MAXIMUM DC CURRENT610 MILLIAMPERES

EHPC3P1CABLE REEL OUT RAMP TIMESET FULLY CCW

EHPC3P2CABLE REEL IN RAMP TIMESET FULLY CCW

EHPC3P3CABLE REEL OUT MAXIMUM DC CURRENT1.425 AMPERES

EHPC3P4CABLE REEL IN MAXIMUM DC CURRENT1.425 AMPERES

EHPC3P5CABLE REEL OUT MINIMUM DC CURRENT0.50 AMPERES

EHPC3P6CABLE REEL IN MINIMUM DC CURRENT0.50 AMPERES

(1)TURN ON POINT OF CARD LIGHT.

(2)SET INPUT VOLTAGE 50 MILLIVOLTS ABOVE CARD LIGHT TURN ON POINT TO MAKE MINIMUM CURRENT ADJUSTMENTS (IE: -/ + 425 MILLIVOLTS).

*RELATIVE TO "REF" POINT ON BOARD. DO NOT CONNECT "REF" TO FRAME GROUND.

ACTUAL CSDR612182.xlsPage 3 of 255/15/2013

Caterpillar Global Mining, LLC. Electrical Adjustments For MD6640 Drill

E-STOP CIRCUIT

E-STOP OPERATION PROVIDES A PLC INPUT AND DROPS OUT EMPCR

EMPCR ALSO KILLS POWER TO PLC OUTPUTS

CONTINUITY - ESPB1-A - 1 AND EMSCR - A1

CONTINUITY - ESPB1-B - 1 AND PLC Node 1 - I 0.4

ESPB1 - Operator's Seat Left Console (ZCSL)

ESPB2 - PLC Cabinet (ZPCA)

ESPB3 - Right-Rear Machine (JB90)

ESPB4 - Right-Front Machine (JB91)

ESPB5 - Left-Rear Machine (JB92)

ESPB6 - Left-Front Machine (JB93)

CIRCUIT BREAKERS

INITIAL OK

VOLTAGE ON LOAD SIDE OF CIRCUIT BREAKER AND FUSES TO COMMON Standard Value Shop Value

CB2419 - 15A220VAC

CB2425 - 20A24VDC

CB2513 - 15A220VAC

CB2517 - 15A120VAC

CB2523 - 10A24VDC

CB2525 - 10A24VDC

CB2527 - 10A24VDC

CB2529 - 10A24VDC

CB2604 - 10A24VDC

CB2607 - 2A24VDC

CB4106 - 5A24VDC

CB4149 - 7A24VDC

CB51004 - 7A24VDC

LTB80006 - 20A120VAC

LTB80019 - 20A120VAC

LTB80105 - 15A120VAC

LTB80111 - 20A220VAC

CB80115 - 20A120VAC

CB80119 - 10A12VDC

LTB80205 - 20A220VAC

LTB80222 - 20A120VAC

LTB80305 - 20A220VAC

LTB80404 - 20A220VAC

LTB80503 - 20A220VAC

LTB80607 - 20A220VAC

LTB80613 - 15A120VAC

CB81004 - 15A220VAC

CB81013 - 15A220VAC

CB81025 - 15A220VAC

CB81103 - 15A220VAC

CB81114 - 15A120VAC

CSDR612182.xls4 of 255/15/2013

• Thank you very much for reading the preview of the manual.

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Caterpillar Global Mining, LLC.

Electrical Adjustments For MD6640 Drill

CB81128 - 15A220VAC

CB81206 - 20A220VAC

CB81218 - 20A220VAC

CB81304 - 15A220VAC

CB81318 - 15A120VAC

CB81330 - 15A120VAC

CB81335 - 20A220VAC

CB81505 - 15A24VDC

CPCB - 50A220VAC

POWER SUPPLIES

PS1 - CONTROL (ZPCA)24VDC

PS2 - UTILITY (ZPCA)24VDC

PS4 - MASTERSWITCH10VDC

PS6 - RADIO (ZCCC)12VDC

PROFIBUS STATUS CHECK

NODE 1 - MAIN FRAME RACK 1

NODE 2 - MAIN FRAME RACK 2

NODE 3 - MAIN FRAME RACK 3

NODE 5 - OPERATOR'S CAB RACK

INSTRUMENT INPUT CHECK

ACAPT - AIR COMPRESSOR AIR PRESSURE

TRANSDUCER BETWEEN JB22 TB1_2 AND TB1_11 24VDC

ACATT - MAIN COMPRESSOR AIR TEMPERTURE

TRANSDUCER BETWEEN 2 AND 1

ACOTT - MAIN COMPRESSOR OIL TEMPERTURE

24VDC

TRANSDUCER BETWEEN 2 AND 1 24VDC

HTOLLS - PIN D +24 WITH OIL24VDC

HTOLLS - PIN D -24 WITHOUT OIL0 VDC Test HTOLLS with Field Test 6.

TERMINAL BOARD JUMPER CONTINUITY CHECK

Check continuity between first jumpered terminal and each terminal in the jumpered string. For consecutive strings of jumpers, make sure there is no continuity between last terminal of first string and first terminal of second string. CSDR612182.xls5

Shop Value

INITIAL OK

Shop Value

INITIAL OK

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Caterpillar Global Mining, LLC. Electrical Adjustments For MD6640 Drill

INPUT AND OUTPUT TESTS

FRAME RACK 1 - NODE 1 SLOT 4 I 0.0 I 0.1 I 0.2 I 0.3 I 0.4 I 0.5 I 0.6 I 0.7 I 1.0 I 1.1 I 1.2 I 1.3 I 1.4 I 1.5 I 1.6 I 1.7 I 2.0 I 2.1 I 2.2 I 2.3 I 2.4 I 2.5 I 2.6 I 2.7 I 3.0 I 3.1 I 3.2 I 3.3 I 3.4 I 3.5 I 3.6 I 3.7 SLOT 5 I 4.0 I 4.1 I 4.2 I 4.3 I 4.4 I 4.5 I 4.6 I 4.7 I 5.0 I 5.1 I 5.2 I 5.3 I 5.4 I 5.5 I 5.6 I 5.7 I 6.0 I 6.1 I 6.2 I 6.3 I 6.4 I 6.5 I 6.6 I 6.7 I 7.0 I 7.1 I 7.2 I 7.3 I 7.4 I 7.5 I 7.6 I 7.7 SLOT 6 I 8.0 I 8.1 I 8.2 I 8.3 I 8.4 I 8.5 I 8.6 I 8.7 I 9.0 I 9.1 I 9.2 CSDR612182.xls6 of 25 5/15/2013

Shop Verified COMMENTS MAIN

I 9.3 I 9.4 I 9.5 I 9.6 I 9.7 I 10.0 I 10.1 I 10.2 I 10.3 I 10.4 I 10.5 I 10.6 I 10.7 I 11.0 I 11.1 I 11.2 I 11.3 I 11.4 I 11.5 I 11.6 I 11.7 SLOT 7 I 12.0 I 12.1 I 12.2 I 12.3 I 12.4 I 12.5 I 12.6 I 12.7 I 13.0 I 13.1 I 13.2 I 13.3 I 13.4 I 13.5 I 13.6 I 13.7 I 14.0 I 14.1 I 14.2 I 14.3 I 14.4 I 14.5 I 14.6 I 14.7 I 15.0 I 15.1 I 15.2 I 15.3 I 15.4 I 15.5 I 15.6 I 15.7 SLOT 8 I 16.0 I 16.1 I 16.2 I 16.3 I 16.4 I 16.5 I 16.6 I 16.7 I 17.0 I 17.1 I 17.2 I 17.3 I 17.4 I 17.5 I 17.6 I 17.7 I 18.0 I 18.1 I 18.2 I 18.3 I 18.4 I 18.5 I 18.6 I 18.7 I 19.0 I 19.1 CSDR612182.xls7 of 25 5/15/2013

Caterpillar Global Mining, LLC. Electrical Adjustments For MD6640 Drill

Caterpillar Global Mining, LLC. Electrical Adjustments For MD6640 Drill

10, BB1-10B-D (Confirmed During Drive Setup)25

PIW268 (Radio Remote Option)

RRRRMS - RADIO REMOTE RECEIVER RIGHT MASTER SWITCH

Voltage at input Node 1 - Slot 10, BB1-10B-FFull CCW -10

PIW270 (Radio Remote Option)

RRRLMS - RADIO REMOTE RECEIVER LEFT MASTER SWITCH

Voltage at input Node 1 - Slot 10, BB1-10B-HFull CCW

= 5 VDC ---

PIW272 AIR COMPRESSOR AIR PRESSURE TRANSMITTERACAPT4 -

Current at input Node 1 - Slot 11, BB1-11A-B

I 19.2 I 19.3 I 19.4 I 19.5 I 19.6 I 19.7 SLOT 9 I 20.0 I 20.1 I 20.2 I 20.3 I 20.4 I 20.5 I 20.6 I 20.7 I 21.0 I 21.1 I 21.2 I 21.3 I 21.4 I 21.5 I 21.6 I 21.7 I 22.0 I 22.1 I 22.2 I 22.3 I 22.4 I 22.5 I 22.6 I 22.7 I 23.0 I 23.1 I 23.2 I 23.3 I 23.4 I 23.5 I 23.6 I 23.7 SLOT 10 PIW256 Design Value Shop Value RCPAV - ROTARY CONTROL - ARMATURE VOLTAGE Voltage at input Node 1 - Slot 10, BB1-10A-B (Confirmed During Drive Setup)600 VDC = 10 VDC --PIW258 RCPAC - ROTARY CONTROL - ARMATURE CURRENT Voltage at input Node 1 - Slot 10, BB1-10A-D (Confirmed During Drive Setup)750 ADC = 10 VDC --PIW260 RCPFC - ROTARY CONTROL - FIELD CURRENT Voltage at input Node 1 - Slot 10, BB1-10A-F (Confirmed During Drive Setup)25 ADC = 5 VDC --PIW262 HPCPAV -

CONTROL

ARMATURE

Voltage at input Node 1 - Slot 10, BB1-10A-H (Confirmed

Drive Setup)600 VDC = 10 VDC --PIW264 HPCPAC - HOIST/PULLDOWN CONTROL

Voltage at input Node 1 - Slot 10, BB1-10B-B

Drive Setup)750 ADC = 10 VDC --PIW266 HPCPFC

Voltage at input Node 1

Slot

ADC

HOIST/PULLDOWN

VOLTAGE

During

- ARMATURE CURRENT

(Confirmed During

- HOIST/PULLDOWN CONTROL - FIELD CURRENT

Neutral0 VDC Full

VDC

CW10VDC

Neutral0 VDC Full CW10VDC

Design Value

-10 VDC

SLOT 11

Shop Value

mA =

0 - 100 PSI

of 25 5/15/2013

PIW274 CSDR612182.xls8

Caterpillar Global Mining, LLC. Electrical Adjustments For MD6640 Drill AIR COMPRESSOR OIL TEMPERATURE SENSORACOTSAmbient Temp

COMPRESSOR OIL TEMPERATURE TRANSMITTERACOTTTemp On HMI Node 1 - Slot 11, BB1-11A-D 4 - 20 mA = -58 - 302 F

PIW278 WIMS - WATER INJECTION MOTOR SPEED Current at input Node 1 - Slot 11, BB1-11A-H

PIW280

VERTICAL VIBRATION MONITOR VVMPART OF OUTSIDE FUNCTION CHECKS

Node 1 - Slot 11, BB1-11B-B

PIW282

HORIZONTAL VIBRATION MONITORHVMPART OF OUTSIDE FUNCTION CHECKS

Node 1 - Slot 11, BB1-11B-D

PIW284 SPARE SPARE Current at input Node 1 - Slot 11, BB1-11B-F 4 - 20 mA

PIW286

MAM - MAST ANGLE MONITOR PART OF OUTSIDE FUNCTION CHECKS

Node 1 - Slot 11, BB1-11B-H

MAIN FRAME RACK 2 - NODE 2 Shop Verified COMMENTS SLOT

AIR

PIW276 AIR COMPRESSOR AIR TEMPERATURE SENSOR ACATSAmbient Temp

COMPRESSOR AIR TEMPERATURE TRANSMITTER ACATTTemp On HMI Node 1 - Slot 11, BB1-11A-F 4 - 20 mA = -58 - 302 F

4 - 20 mA = 15 - 50 Hz

4 Q 0.0 Q 0.1 Q 0.2 Q 0.3 Q 0.4 Q 0.5 Q 0.6 Q 0.7 SLOT 5 Q 1.0 Q 1.1 Q 1.2 Q 1.3 Q 1.4 Q 1.5 Q 1.6 Q 1.7 SLOT 6 Q 2.0 Q 2.1 Q 2.2 Q 2.3 Q 2.4 Q 2.5 Q 2.6 Q 2.7 SLOT 7 Q 3.0 Q 3.1 Q 3.2 Q 3.3 Q 3.4 Q 3.5 Q 3.6 Q 3.7 SLOT 8 Q 4.0 Q 4.1 Q 4.2 Q 4.3 Q 4.4 Q 4.5 Q 4.6 Q 4.7 SLOT 9 Q 5.0 Q 5.1 Q 5.2 Q 5.3 Q 5.4 Q 5.5 Q 5.6 Q 5.7 Q 6.0 Q 6.1 Q 6.2 CSDR612182.xls9 of 25 5/15/2013

Caterpillar Global Mining, LLC. Electrical Adjustments For MD6640 Drill

Q 6.3 Q 6.4 Q 6.5 Q 6.6 Q 6.7 Q 7.0 Q 7.1 Q 7.2 Q 7.3 Q 7.4 Q 7.5 Q 7.6 Q 7.7 Q 8.0 Q 8.1 Q 8.2 Q 8.3 Q 8.4 Q 8.5 Q 8.6 Q 8.7 SLOT 10 PQW256 Design Value Shop Value RCP-SR - ROTARY CONTROL PANEL SPEED REFERENCE Voltage at output Node 2 - Slot 10, Channel 0Strong Field10 VDC = 100 RPM --(Confirmed During Drive Setup) Medium Field10 VDC = 117 RPM --Weak Field10 VDC = 134 RPM --PQW258 SPARE SPARE Voltage at output Node 2 - Slot 10, Channel 1 +/- 10 VDC PQW260 HPCP_SR - HOIST PULLDOWN CONTROL PANEL SPEED REFERENCE Voltage at output Node 2 - Slot 10, Channel 2Strong Field10 VDC = 55 FPM --(Confirmed During Drive Setup) Weak Field10 VDC = 75 FPM --PQW262 HPCP_PCL - HOIST PULLDOWN CONTROL PANEL PULLDOWN CURRENT LIMIT Voltage at output Node 2 - Slot 10, Channel 3 10 VDC = Max. Cur. PQW264 SPARE SPARE Voltage at output Node 2 - Slot 10, Channel 4 +/- 10 VDC PQW266 WIR_O - WATER INJECTION RHEOSTAT OUTPUT Current at output Node 2 - Slot 10, Channel 5Zero Reference0 VDC = 0 GPM --(Confirmed During Water Injection Setup)Full Reference10 VDC = 10 GPM --PQW268 SPARE SPARE Voltage at output Node 2 - Slot 10, Channel 6 +/- 10 VDC PQW270 SPARE SPARE Voltage at output Node 2 - Slot 10, Channel 7 +/- 10 VDC SLOT 11 PQW272 Design Value Shop Value PORCS - PROPEL RIGHT CONTROL SIGNAL TO EHPC1 - CHANNEL 1 Voltage at output Node 2 - Slot 11, Channel 0Full Reverse Reference -2 VDC Neutral0 VDC Full Forward Reference2 VDC PQW274 POLCS - PROPEL LEFT CONTROL SIGNAL TO EHPC1 - CHANNEL 2 Voltage at output Node 2 - Slot 11, Channel 1Full Reverse Reference -2 VDC Neutral0 VDC Full Forward Reference2 VDC PQW276 WMRLCS - WINCH/MAST RAISE LOWER CONTROL SIGNAL TO EHPC2 - CHANNEL 1 Voltage at output Node 2 - Slot 11, Channel 2Full Lower Reference -2 VDC Neutral0 VDC Full Raise Reference2 VDC PQW278 PRPCS - PIPE RACK POSITION CONTROL SIGNAL TO EHPC2 - CHANNEL 2 Voltage at output Node 2 - Slot 11, Channel 3Full Store Reference -2 VDC Neutral0 VDC Full Over Hole Reference2 VDC PQW280 CSDR612182.xls10 of 25 5/15/2013

CRIOCS - CABLE REEL IN/OUT CONTROL SIGNAL Current at output Node 2 - Slot 11, Channel 4 4 - 20 mA PQW282 SPARE SPARE Voltage at output Node 2 - Slot 11, Channel 5 +/- 10 VDC PQW284 SPARE SPARE Voltage at output Node 2 - Slot 11, Channel 6 +/- 10 VDC PQW286 SPARE SPARE Voltage at output Node 2 - Slot 11, Channel 7 +/- 10 VDC MAIN FRAME RACK 3 - NODE 3 Shop Verified COMMENTS SLOT 4 I 24.0 I 24.1 I 24.2 I 24.3 I 24.4 I 24.5 I 24.6 I 24.7 I 25.0 I 25.1 I 25.2 I 25.3 I 25.4 I 25.5 I 25.6 I 25.7 I 26.0 I 26.1 I 26.2 I 26.3 I 26.4 I 26.5 I 26.6 I 26.7 I 27.0 I 27.1 I 27.2 I 27.3 I 27.4 I 27.5 I 27.6 I 27.7 SLOT 5 Q 9.0 Q 9.1 Q 9.2 Q 9.3 Q 9.4 Q 9.5 Q 9.6 Q 9.7 SLOT 6 Q 10.0 Q 10.1 Q 10.2 Q 10.3 Q 10.4 Q 10.5 Q 10.6 Q 10.7 SLOT 7 Q 11.0 Q 11.1 Q 11.2 Q 11.3 Q 11.4 Q 11.5 Q 11.6 Q 11.7 SLOT 8 Q 12.0 Q 12.1 Q 12.2 Q 12.3 Q 12.4 Q 12.5 Q 12.6 Q 12.7 CSDR612182.xls11 of 25 5/15/2013

Caterpillar Global Mining, LLC. Electrical

Adjustments

For MD6640 Drill

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL