System Operation, Testing & Adjusting Manual
MD6640 Blast Hole Drill
Serial Number DR612163 / 2Z70T86
81012530 APRIL 2013 VOLUME I of I I
SAFETY.CAT.COM
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System Operation, Testing and Adjusting MD6640 Blasthole Drill BI012530
BI012530
MD6640 Blasthole Drill
System Operation, Testing and Adjusting Manual
sn:
Table of Contents
This manual is divided into two books. Each book is further divided into major sections covering various systems and their electrical components of the MD6640 Blast Hole Drill. Refer to book 2 of this manual for PLC software.
Operation, Testing and Adjusting
Blasthole Drill
System
MD6640
2Z70T86
Book 1: Section 1 - ELECTRICAL ADJUSTMENTS DATA SHEETS CS2Z70T86 Section 2 - ELECTRICAL SCHEMATICS.............................................................. 4241538 Section 3 - START-UP INSTRUCTIONS.................................................................X-4138 Section 4 - SIMOREG DRIVE SET-UP INSTRUCTIONS........................................X-4123 Section 5 - OPERATOR DISPLAY MANUAL...........................................................X-4137 Section 6 - WATER INJECTION SET-UP INSTRUCTIONS....................................X-4139 Section 7 - HYDRAULIC SCHEMATICS: MAIN FRAME HYDRAULICS 1546046(1) MAIN FRAME HYDRAULICS 1546046(2) RESERVOIR INLET & RETURN.......................................... 1546046(3) LEVELING JACK HYDRAULICS...........................................1546046(4) CRAWLER HYDRAULICS .................................................... 1546046(5) MAST HYDRAULICS ............................................................ 1546046(6) HYD. SOLENOID VALVE & GAUGE PORT LOCATIONS....... E023596 Section 8 - AIR SCHEMATICS.............................................................................. G003873 AIR SCHEMATICS WITH RECIRCULATING SYSTEM ......................................... G004026 Book 2: Section 9 -PLC SOFTWARE........................................................................ CB2Z70T86
System Operation, Testing and Adjusting MD6640 Blasthole Drill BI012530
DANGER:
THIS MANUAL PROVIDES INFORMATION AND DATA FOR THE MAINTENANCE AND OPERATION OF THIS MACHINE. ALL ELECTRICAL EQUIPMENT MUST BE SERVICED BY QUALIFIED INDIVIDUALS WHO HAVE BEEN PROPERLY TRAINED TO WORK WITH HIGH VOLTAGE SYSTEMS, VARIABLE FREQUENCY AC DRIVES, AND/ OR WARD LEONARD LOOP DC DRIVES. FAILURE TO COMPLY COULD RESULT IN PERSONAL INJURY OR DEATH.
DANGER:
DO NOT ATTEMPT MECHANICAL OR ELECTRICAL MAINTENANCE ON THIS MACHINE WITHOUT A FULL UNDERSTANDING OF EACH COMPONENT’S OPERATION AND FUNCTION. COMPONENTS UTILIZING ELECTRICAL POWER, AIR PRESSURE, HYDRAULIC PRESSURE AND COMPRESSION OR TENSION SPRINGS FOR OPERATION MUST BE DEACTIVATED AND ISOLATED PRIOR TO DISASSEMBLY.
The FEEDER CABLE must contain a provision for a ground connection, especially whenever 2,300 volts or greater are used. At the substation, the power line must terminate (see paragraph on ground circuits) to a suitable permanent ground. At the machine, the power line must securely terminate through a bolted connection to the machine frame. This provides a constant ground for the machine and its electrical equipment. Failure to provide this adequate ground endangers employees and equipment.
THE NEED FOR A POWER LINE GROUNDING CIRCUIT ADEQUATE FOR THE MACHINE CANNOT BE OVEREMPHASIZED. Without a good grounding system, high voltages exist between the machine and the ground. The portable trail cable and power lines supplying electric energy to the machine must have a ground wire, ample in capacity, running parallel to the main wires over the entire distance from the transformer to the machine. A suitable grounding system must be used at the transformer. Consult your local electrical supplier for details.
DANGER:
DUE TO THE INHERENT DANGERS IN THE OPERATION OF HIGH VOLTAGE ELECTRICAL EQUIPMENT, A SAFE GROUNDING SYSTEM IS REQUIRED THAT INCLUDES GROUND CONDUCTORS IN THE CABLE, A NEUTRAL GROUNDING RESISTOR, AND RELATED RELAYS AND SWITCHGEAR. A GROUND CONTINUITY CHECK SYSTEM IS ALSO RECOMMENDED.
System Operation, Testing and Adjusting MD6640 Blasthole Drill BI012530
System Operation, Testing and Adjusting MD6640 Blasthole Drill BI012530
CUSTOMER:
LOCATION:
Caterpillar Global Mining, LLC. Electrical Adjustments For MD6640 Drill
This document is protected under applicable copyright laws to the extent available. Any unauthorized and unlawful reproduction, distribution or other use shall be subject to liability.
© 2012 Caterpillar Global Mining, LLC. All rights reserved.
First Quantum Minerals
MODEL:FIGURES BY:A. Viesselmann
LOT:TESTED BY:
S/N:DATE:
DATE:APPROVED:
REV. DATE:DATE:
BUCYRUS REFERENCE DOCUMENTS
MACHINE SCHEMATICS 4241538
SIEMENS DRIVE DRAWINGS & SCHEMATICS1M-22008
SIEMENS BASE DRIVE PANEL INSTRUCTIONSPUBLICATION NO.A1-126-008-001 (1M-22051)
START-UP INSTRUCTIONSX-4138
PHASE SEQUENCE RELAY SET-UP INSTRUCTIONSN/A
SIMOREG DC MASTER DRIVE SET-UP INSTRUCTIONSX-4123
CUSTOMER SOFTWARE DOCUMENTATIONCB2Z70T86.PDF
OPERATOR DISPLAY MANUALX-4137
WATER INJECTION SET-UP INSTRUCTIONSX-4139
PROGRAMMABLE DRILL CONTROL MANUALN/A
6,600(INCOMING) Check Transformer Connections Against Schematics
380(AUXILIARY)Measure Voltage At Line Side Of LV MCC Auxiliary Power Breaker
480(H/P DRIVE)Measure Voltage At Line Side Of H/P Drive Cabinet Breaker 480(ROTARY DRIVE)Measure Voltage At Line Side Of Rotary Drive Cabinet Breaker
Cold Temperature (-20C)
Cold Temperature (-40C)
Hydraulic Dust Curtain (DCOI)
Cable Reel (CROI)
Cable Reel Encoder (CREOI)
Angle Hole Drilling (AHOI)
Variable Volume Control (ACVVOI)
Pipe Thread Lubrication (PTLOI)
Bit Lubrication (BLOI)
Compressor Oil Cooler Louvers (LOI)
Water Injection (WIOI)
Centering Guide (CGOI)
Window Guard (WGOI)
Radio Remote Propel (RRPOI)
Pendant Remote Propel (PRPOI)
2 Pipe Racks (2PROI)
3 Pipe Racks (3PROI)
4 Pipe Racks (4PROI)
Program Drill Control (PDCOI)
Remote Winch (RWOI)
Shunt Trip (STOI)
Boarding Stair Switch (BSSOI)
Hydraulic Breakout Wrench (BOWOI)
Heated Mirros
Dry Dust Control
Fire Suppression System
Spare Option (SO1)
INPUT VOLTAGES STD. ACTUAL
INPUT FREQUENCY: 50 HZ ALTITUDE: 1,250 FT. 381 METERS TEMP. RANGE: 82 TO 93 DEG. F 28 TO 34 DEG. C PRESSURE SWITCH SETTINGS LUBE PANEL DEVICE ACTION STANDARD SETTINGS ACTUAL LLPSCLOSING PRESSURE 2,500 PSI LLPSOPENING PRESSURE AIR SYSTEM CIPSOPENING PRESSURE 15 PSI* CIPSCLOSING PRESSURE 19-21 PSI* COPSOPENING PRESSURE 15 PSI* COPSCLOSING PRESSURE 19-21 PSI*
Factory Pre-set Options MINIMUM POSSIBLE 2Z70T86 11/27/2012
MD6640 B36
*These are
Zambia
CS2Z70T86.xls Page 1 of 25 11/27/2012 System Operation, Testing and Adjusting MD6640 Blasthole Drill BI012530
Caterpillar Global Mining, LLC.
Electrical Adjustments For MD6640 Drill
WATER INJECTION DRIVE CONTROL SETTINGS
PARAM DEFAULT STD. ACTUAL NO. DESCRIPTION VALUE VALUE VALUE A052JOG CONFIGURATION, (DIGITAL INPUT 2) 4 4 A065 ANALOG OUT CALIBRATION (ANALOG OUT SELECT) 010* A066ANALOG OUT CALIBRATION (ANALOG OUT HIGH) 100100 A067JOG ACCELERATION RAMP TIME , (ACCEL TIME 2) 20 2 A068JOG DECELERATION RAMP TIME, (DECEL TIME2) 20 2 A072INTERNAL PRESET FREQUENCY, (PRESET FREQ. 2) 1050 A091PWM CARRIER FREQUENCY, (PWM FREQ.) 4 2 A095REVERSE DISABLE/ ENABLE (REVERSE DISABLE) 0 1 P031DRIVE OUTPUT VOLTAGE, (MOTOR NP VOLTS) 230230 P033MOTOR FULL LOAD CURRENT, (MTR. OVERLOAD CURR.) 86.6 P034ANALOG FREQUENCY MINIMUM 015 P035ANALOG FREQUENCY MAXIMUM 6060 P036START FROM PLC (SOURCE START) 0 2 P038EXTERNAL PLC CONTROL, (SPEED REFERENCE) 0 2 P039ACCELERATION RAMP TIME, (ACCEL TIME 1) 10 2 P040DECELERATION RAMP TIME, (DECEL TIME 1) 10 2 A101LOCK, (PROGRAM LOCK) 0 1 *Set Analog Output Select DIP Switch To 0-20mA Position CS2Z70T86.xls Page 2 of 25 11/27/2012 System Operation, Testing and Adjusting MD6640 Blasthole Drill BI012530
Caterpillar Global Mining, LLC. Electrical Adjustments For MD6640 Drill
PROPORTIONAL VALVE CONTROL ADJUSTMENTS (REF. DOCUMENT X-4138)
CARD POT
EHPC1RMP1OUTPUT
RATE REV. AND FWD. SET FULLY CCW
(DEADBAND) REV. AND FWD.-/+375 MILLIVOLTS*(1) EHPC1LO1PROPEL
EHPC1THR1PROPEL
(1)TURN ON POINT OF CARD LIGHT.
(2)SET INPUT VOLTAGE 50 MILLIVOLTS ABOVE CARD LIGHT TURN ON POINT TO MAKE MINIMUM CURRENT ADJUSTMENTS (IE: -/ + 425 MILLIVOLTS).
*RELATIVE TO "REF" POINT ON BOARD. DO NOT CONNECT "REF" TO FRAME GROUND.
FUNCTION STANDARD
(HOT SETTINGS)
CURRENT RESPONSE
RIGHT REV. AND FWD. MINIMUM DC CURRENT 370 MILLIAMPERES(2) EHPC1H1BPROPEL RIGHT REV. MAXIMUM DC CURRENT 690 MILLIAMPERES EHPC1H1APROPEL RIGHT FWD. MAXIMUM DC CURRENT 690 MILLIAMPERES EHPC1RMP2OUTPUT CURRENT RESPONSE RATE LOWER
THRESHOLD
EHPC1LO2WCV/MRV LOWER AND RAISE MINIMUM DC CURRENT 240 MILLIAMPERES(2) EHPC1H2BWCV/MRV LOWER MAXIMUM DC CURRENT 760 MILLIAMPERES EHPC1H2AWCV/MRV RAISE MAXIMUM DC CURRENT 760 MILLIAMPERES EHPC2RMP1OUTPUT CURRENT RESPONSE RATE REV. AND FWD. SET FULLY CCW EHCP2THR1PROPEL LEFT THRESHOLD (DEADBAND) REV. & FWD. -/+375 MILLIVOLTS*(1) EHPC2LO1PROPEL LEFT REV. AND FWD. MINIMUM DC CURRENT 370 MILLIAMPERES(2) EHPC2H1BPROPEL LEFT REV. MAXIMUM DC CURRENT 690 MILLIAMPERES EHPC2H1APROPEL LEFT FWD. MAXIMUM DC CURRENT 690 MILLIAMPERES EHPC2RMP2OUTPUT CURRENT RESPONSE RATE IN AND OUT SET FULLY CCW EHCP2THR2PRPV THRESHOLD (DEADBAND) IN AND OUT -/+375 MILLIVOLTS*(1) EHPC2LO2PRPV IN AND OUT MINIMUM DC CURRENT 475 MILLIAMPERES(2) EHPC2H2BPRPV IN MAXIMUM DC CURRENT 610 MILLIAMPERES EHPC2H2APRPV OUT MAXIMUM DC CURRENT 610 MILLIAMPERES EHPC3P1CABLE REEL OUT RAMP TIME SET FULLY CCW EHPC3P2CABLE REEL IN RAMP TIME SET FULLY CCW EHPC3P3CABLE REEL OUT MAXIMUM DC CURRENT 1.425 AMPERES EHPC3P4CABLE REEL IN MAXIMUM DC CURRENT 1.425 AMPERES EHPC3P5CABLE REEL OUT MINIMUM DC CURRENT 0.50 AMPERES EHPC3P6CABLE REEL IN MINIMUM DC CURRENT 0.50 AMPERES
RIGHT THRESHOLD
AND RAISESET FULLY CCW EHCP1THR2WCV/MRV
(DEADBAND) LOWER AND RAISE -/+375 MILLIVOLTS*(1)
ACTUAL CS2Z70T86.xls Page 3 of 25 11/27/2012 System Operation, Testing and Adjusting MD6640 Blasthole Drill BI012530
Caterpillar Global Mining, LLC. Electrical Adjustments For MD6640 Drill
E-STOP CIRCUIT
E-STOP OPERATION PROVIDES A PLC INPUT AND DROPS OUT EMPCR
EMPCR ALSO KILLS POWER TO PLC OUTPUTS
CONTINUITY - ESPB1-A - 1 AND EMSCR - A1
CONTINUITY - ESPB1-B - 1 AND PLC Node 1 - I 0.4
ESPB1 - Operator's Seat Left Console (ZCSL)
ESPB2 - PLC Cabinet (ZPCA)
ESPB3 - Right-Rear Machine (JB90)
ESPB4 - Right-Front Machine (JB91)
ESPB5 - Left-Rear Machine (JB92)
ESPB6 - Left-Front Machine (JB93)
CIRCUIT BREAKERS
INITIAL OK
VOLTAGE ON LOAD SIDE OF CIRCUIT BREAKER AND FUSES TO COMMON Standard Value Shop Value
CB2419 - 15A 220VAC CB2425 - 20A 24VDC CB2513 - 15A 220VAC CB2517 - 15A 120VAC CB2523 - 10A 24VDC CB2525 - 10A 24VDC CB2527 - 10A 24VDC CB2529 - 10A 24VDC CB2604 - 10A 24VDC CB2607 - 2A 24VDC CB4106 - 5A 24VDC CB4149 - 7A 24VDC CB51004 - 7A 24VDC LTB80006 - 20A 120VAC LTB80019 - 20A 120VAC LTB80105 - 15A 120VAC LTB80111 - 20A 220VAC CB80115 - 20A 120VAC CB80119 - 10A 12VDC LTB80205 - 20A 220VAC LTB80222 - 20A 120VAC LTB80305 - 20A 220VAC LTB80404 - 20A 220VAC LTB80503 - 20A 220VAC LTB80607 - 20A 220VAC LTB80613 - 15A 120VAC CB81004 - 15A 220VAC CB81013 - 15A 220VAC CB81025 - 15A 220VAC CB81103 - 15A 220VAC CB81114 - 15A 120VAC CS2Z70T86.xls 4 of 25 11/27/2012 System Operation, Testing and Adjusting MD6640 Blasthole Drill BI012530
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PROFIBUS STATUS CHECK
NODE 1 - MAIN FRAME RACK 1
NODE 2 - MAIN FRAME RACK 2
NODE 3 - MAIN FRAME RACK 3
NODE 5 - OPERATOR'S CAB RACK
INSTRUMENT INPUT CHECK
ACAPT - AIR COMPRESSOR AIR PRESSURE
TRANSDUCER BETWEEN JB22 TB1_2 AND TB1_11
ACATT - MAIN COMPRESSOR AIR TEMPERTURE
TRANSDUCER BETWEEN 2 AND 1
ACOTT - MAIN COMPRESSOR OIL TEMPERTURE
TRANSDUCER BETWEEN 2 AND 1
HTOLLS - PIN D +24 WITH OIL
HTOLLS - PIN D -24 WITHOUT OIL
Test HTOLLS with Field Test 6.
TERMINAL BOARD JUMPER CONTINUITY CHECK INITIAL
Check continuity between first jumpered terminal and each terminal in the jumpered string. For consecutive strings of jumpers, make sure there is no continuity between last terminal of first string and first terminal of second string.
Caterpillar Global Mining, LLC. Electrical Adjustments For MD6640 Drill CB81128 - 15A 220VAC CB81206 - 20A 220VAC CB81218 - 20A 220VAC CB81304 - 15A 220VAC CB81318 - 15A 120VAC CB81330 - 15A 120VAC CB81335 - 20A 220VAC CB81505 - 15A 24VDC CPCB - 50A 220VAC POWER SUPPLIES Shop Value PS1 - CONTROL (ZPCA) 24VDC PS2 - UTILITY (ZPCA) 24VDC PS4 - MASTERSWITCH 10VDC PS6 - RADIO (ZCCC) 12VDC
INITIAL OK
Shop Value
24VDC
24VDC
24VDC
24VDC
0 VDC
OK
CS2Z70T86.xls 5 of 25 11/27/2012 System Operation, Testing and Adjusting MD6640 Blasthole Drill BI012530
INPUT AND OUTPUT TESTS Shop Verified COMMENTS MAIN FRAME RACK 1 - NODE 1 SLOT 4 I 0.0 I 0.1 I 0.2 I 0.3 I 0.4 I 0.5 I 0.6 I 0.7 I 1.0 I 1.1 I 1.2 I 1.3 I 1.4 I 1.5 I 1.6 I 1.7 I 2.0 I 2.1 I 2.2 I 2.3 I 2.4 I 2.5 I 2.6 I 2.7 I 3.0 I 3.1 I 3.2 I 3.3 I 3.4 I 3.5 I 3.6 I 3.7 SLOT 5 I 4.0 I 4.1 I 4.2 I 4.3 I 4.4 I 4.5 I 4.6 I 4.7 I 5.0 I 5.1 I 5.2 I 5.3 I 5.4 I 5.5 I 5.6 I 5.7 I 6.0 I 6.1 I 6.2 I 6.3 I 6.4 I 6.5 I 6.6 I 6.7 I 7.0 I 7.1 I 7.2 I 7.3 I 7.4 I 7.5 I 7.6 I 7.7 SLOT 6 I 8.0 I 8.1 I 8.2 I 8.3 I 8.4 I 8.5 I 8.6 I 8.7 I 9.0 I 9.1 I 9.2 CS2Z70T86.xls 6 of 25 11/27/2012 System Operation, Testing and Adjusting MD6640 Blasthole Drill BI012530
Caterpillar Global Mining, LLC. Electrical Adjustments For MD6640 Drill
I 9.3 I 9.4 I 9.5 I 9.6 I 9.7 I 10.0 I 10.1 I 10.2 I 10.3 I 10.4 I 10.5 I 10.6 I 10.7 I 11.0 I 11.1 I 11.2 I 11.3 I 11.4 I 11.5 I 11.6 I 11.7 SLOT 7 I 12.0 I 12.1 I 12.2 I 12.3 I 12.4 I 12.5 I 12.6 I 12.7 I 13.0 I 13.1 I 13.2 I 13.3 I 13.4 I 13.5 I 13.6 I 13.7 I 14.0 I 14.1 I 14.2 I 14.3 I 14.4 I 14.5 I 14.6 I 14.7 I 15.0 I 15.1 I 15.2 I 15.3 I 15.4 I 15.5 I 15.6 I 15.7 SLOT 8 I 16.0 I 16.1 I 16.2 I 16.3 I 16.4 I 16.5 I 16.6 I 16.7 I 17.0 I 17.1 I 17.2 I 17.3 I 17.4 I 17.5 I 17.6 I 17.7 I 18.0 I 18.1 I 18.2 I 18.3 I 18.4 I 18.5 I 18.6 I 18.7 I 19.0 I 19.1 CS2Z70T86.xls 7 of 25 11/27/2012 System Operation, Testing and Adjusting MD6640 Blasthole Drill BI012530
Caterpillar Global Mining, LLC. Electrical Adjustments For MD6640 Drill
Caterpillar Global Mining, LLC. Electrical Adjustments For MD6640 Drill
10, BB1-10B-D (Confirmed During Drive Setup)25
PIW268 (Radio Remote Option)
RRRRMS - RADIO REMOTE RECEIVER RIGHT MASTER SWITCH Voltage at input Node 1 - Slot 10, BB1-10B-FFull CCW
PIW270 (Radio Remote Option) RRRLMS - RADIO REMOTE RECEIVER LEFT MASTER SWITCH
at input Node 1 - Slot 10, BB1-10B-HFull
= 5 VDC ---
COMPRESSOR AIR PRESSURE TRANSMITTERACAPT4
at input Node 1 - Slot 11, BB1-11A-B
I 19.2 I 19.3 I 19.4 I 19.5 I 19.6 I 19.7 SLOT 9 I 20.0 I 20.1 I 20.2 I 20.3 I 20.4 I 20.5 I 20.6 I 20.7 I 21.0 I 21.1 I 21.2 I 21.3 I 21.4 I 21.5 I 21.6 I 21.7 I 22.0 I 22.1 I 22.2 I 22.3 I 22.4 I 22.5 I 22.6 I 22.7 I 23.0 I 23.1 I 23.2 I 23.3 I 23.4 I 23.5 I 23.6 I 23.7 SLOT 10 PIW256 Design Value Shop Value RCPAV - ROTARY CONTROL - ARMATURE VOLTAGE Voltage at input Node 1 - Slot 10, BB1-10A-B (Confirmed During Drive Setup)600 VDC = 10 VDC --PIW258 RCPAC - ROTARY CONTROL - ARMATURE CURRENT Voltage at input Node 1 - Slot 10, BB1-10A-D (Confirmed During Drive Setup)750 ADC = 10 VDC --PIW260 RCPFC - ROTARY CONTROL - FIELD CURRENT Voltage at input Node 1 - Slot 10, BB1-10A-F (Confirmed During Drive Setup)25 ADC = 5 VDC --PIW262 HPCPAV - HOIST/PULLDOWN CONTROL - ARMATURE VOLTAGE Voltage at input Node 1 - Slot 10, BB1-10A-H (Confirmed During Drive Setup)600 VDC = 10 VDC --PIW264 HPCPAC - HOIST/PULLDOWN CONTROL - ARMATURE CURRENT Voltage at input Node 1 - Slot 10, BB1-10B-B (Confirmed During Drive Setup)750 ADC = 10 VDC --PIW266 HPCPFC - HOIST/PULLDOWN CONTROL -
CURRENT Voltage at input Node 1 - Slot
ADC
FIELD
VDC Neutral0 VDC Full CW10VDC
-10
VDC Neutral0 VDC Full CW10VDC SLOT
Design Value Shop Value PIW272 AIR
20 mA = 0 - 100 PSI
CS2Z70T86.xls 8 of 25 11/27/2012 System Operation, Testing and Adjusting MD6640 Blasthole Drill BI012530
Voltage
CCW -10
11
-
Current
PIW274
Electrical Adjustments
Drill AIR COMPRESSOR OIL TEMPERATURE SENSOR ACOTSAmbient Temp AIR COMPRESSOR OIL TEMPERATURE TRANSMITTER ACOTTTemp On HMI Node 1 - Slot 11, BB1-11A-D 4 - 20 mA = -58 - 302 F PIW276 AIR COMPRESSOR AIR TEMPERATURE SENSOR ACATSAmbient Temp AIR COMPRESSOR AIR TEMPERATURE TRANSMITTER ACATTTemp On HMI Node 1 - Slot 11, BB1-11A-F 4 - 20 mA = -58 - 302 F PIW278 WIMS - WATER INJECTION MOTOR SPEED Current at input Node 1 - Slot 11, BB1-11A-H 4 - 20 mA = 15 - 50 Hz PIW280 VERTICAL VIBRATION MONITOR VVM PART OF OUTSIDE FUNCTION CHECKS Node 1 - Slot 11, BB1-11B-B PIW282 HORIZONTAL VIBRATION MONITOR HVM PART OF OUTSIDE FUNCTION CHECKS Node 1 - Slot 11, BB1-11B-D PIW284 SPARE SPARE Current at input Node 1 - Slot 11, BB1-11B-F 4 - 20 mA PIW286 MAM - MAST ANGLE MONITOR PART OF OUTSIDE FUNCTION CHECKS Node 1 - Slot 11, BB1-11B-H
FRAME RACK 2 - NODE 2 Shop Verified COMMENTS SLOT 4 Q 0.0 Q 0.1 Q 0.2 Q 0.3 Q 0.4 Q 0.5 Q 0.6 Q 0.7 SLOT 5 Q 1.0 Q 1.1 Q 1.2 Q 1.3 Q 1.4 Q 1.5 Q 1.6 Q 1.7 SLOT 6 Q 2.0 Q 2.1 Q 2.2 Q 2.3 Q 2.4 Q 2.5 Q 2.6 Q 2.7 SLOT 7 Q 3.0 Q 3.1 Q 3.2 Q 3.3 Q 3.4 Q 3.5 Q 3.6 Q 3.7 SLOT 8 Q 4.0 Q 4.1 Q 4.2 Q 4.3 Q 4.4 Q 4.5 Q 4.6 Q 4.7 SLOT 9 Q 5.0 Q 5.1 Q 5.2 Q 5.3 Q 5.4 Q 5.5 Q 5.6 Q 5.7 Q 6.0 Q 6.1 Q 6.2 CS2Z70T86.xls 9 of 25 11/27/2012
Testing and Adjusting MD6640 Blasthole Drill BI012530
Caterpillar Global Mining, LLC.
For MD6640
MAIN
System Operation,
Caterpillar Global Mining, LLC. Electrical Adjustments For MD6640 Drill
Q 6.3 Q 6.4 Q 6.5 Q 6.6 Q 6.7 Q 7.0 Q 7.1 Q 7.2 Q 7.3 Q 7.4 Q 7.5 Q 7.6 Q 7.7 Q 8.0 Q 8.1 Q 8.2 Q 8.3 Q 8.4 Q 8.5 Q 8.6 Q 8.7 SLOT 10 PQW256 Design Value Shop Value RCP-SR - ROTARY CONTROL PANEL SPEED REFERENCE Voltage at output Node 2 - Slot 10, Channel 0Strong Field10 VDC = 100 RPM --(Confirmed During Drive Setup) Medium Field10 VDC = 117 RPM --Weak Field10 VDC = 134 RPM --PQW258 SPARE SPARE Voltage at output Node 2 - Slot 10, Channel 1 +/- 10 VDC PQW260 HPCP_SR - HOIST PULLDOWN CONTROL PANEL SPEED REFERENCE Voltage at output Node 2 - Slot 10, Channel 2Strong Field10 VDC = 55 FPM --(Confirmed During Drive Setup) Weak Field10 VDC = 75 FPM --PQW262 HPCP_PCL - HOIST PULLDOWN CONTROL PANEL PULLDOWN CURRENT LIMIT Voltage at output Node 2 - Slot 10, Channel 3 10 VDC = Max. Cur. PQW264 SPARE SPARE Voltage at output Node 2 - Slot 10, Channel 4 +/- 10 VDC PQW266 WIR_O - WATER INJECTION RHEOSTAT OUTPUT Current at output Node 2 - Slot 10, Channel 5Zero Reference0 VDC = 0 GPM --(Confirmed During Water Injection Setup)Full Reference10 VDC = 10 GPM --PQW268 SPARE SPARE Voltage at output Node 2 - Slot 10, Channel 6 +/- 10 VDC PQW270 SPARE SPARE Voltage at output Node 2 - Slot 10, Channel 7 +/- 10 VDC SLOT 11 PQW272 Design Value Shop Value PORCS - PROPEL RIGHT CONTROL SIGNAL TO EHPC1 - CHANNEL 1 Voltage at output Node 2 - Slot 11, Channel 0Full Reverse Reference -2 VDC Neutral0 VDC Full Forward Reference2 VDC PQW274 POLCS - PROPEL LEFT CONTROL SIGNAL TO EHPC1 - CHANNEL 2 Voltage at output Node 2 - Slot 11, Channel 1Full Reverse Reference -2 VDC Neutral0 VDC Full Forward Reference2 VDC PQW276 WMRLCS - WINCH/MAST RAISE LOWER CONTROL SIGNAL TO EHPC2 - CHANNEL 1 Voltage at output Node 2 - Slot 11, Channel 2Full Lower Reference -2 VDC Neutral0 VDC Full Raise Reference2 VDC PQW278 PRPCS - PIPE RACK POSITION CONTROL SIGNAL TO EHPC2 - CHANNEL 2 Voltage at output Node 2 - Slot 11, Channel 3Full Store Reference -2 VDC Neutral0 VDC Full Over Hole Reference2 VDC PQW280 CS2Z70T86.xls 10 of 25 11/27/2012 System Operation, Testing and Adjusting MD6640 Blasthole Drill BI012530
Adjustments
CRIOCS - CABLE REEL IN/OUT CONTROL SIGNAL Current at output Node 2 - Slot 11, Channel 4 4 - 20 mA PQW282 SPARE SPARE Voltage at output Node 2 - Slot 11, Channel 5 +/- 10 VDC PQW284 SPARE SPARE Voltage at output Node 2 - Slot 11, Channel 6 +/- 10 VDC PQW286 SPARE SPARE Voltage at output Node 2 - Slot 11, Channel 7 +/- 10 VDC MAIN FRAME RACK 3 - NODE 3 Shop Verified COMMENTS SLOT 4 I 24.0 I 24.1 I 24.2 I 24.3 I 24.4 I 24.5 I 24.6 I 24.7 I 25.0 I 25.1 I 25.2 I 25.3 I 25.4 I 25.5 I 25.6 I 25.7 I 26.0 I 26.1 I 26.2 I 26.3 I 26.4 I 26.5 I 26.6 I 26.7 I 27.0 I 27.1 I 27.2 I 27.3 I 27.4 I 27.5 I 27.6 I 27.7 SLOT 5 Q 9.0 Q 9.1 Q 9.2 Q 9.3 Q 9.4 Q 9.5 Q 9.6 Q 9.7 SLOT 6 Q 10.0 Q 10.1 Q 10.2 Q 10.3 Q 10.4 Q 10.5 Q 10.6 Q 10.7 SLOT 7 Q 11.0 Q 11.1 Q 11.2 Q 11.3 Q 11.4 Q 11.5 Q 11.6 Q 11.7 SLOT 8 Q 12.0 Q 12.1 Q 12.2 Q 12.3 Q 12.4 Q 12.5 Q 12.6 Q 12.7 CS2Z70T86.xls 11 of 25 11/27/2012 System Operation, Testing and Adjusting MD6640 Blasthole Drill BI012530
Caterpillar Global Mining, LLC. Electrical
For MD6640 Drill
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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