Serialnumber
SAFETY.CAT.COM
A6474X353 October2012
FB140
BI001965
54-2183 54-2194
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ThismanualisintendedtoprovideGENERALproduct.Theillustrations, descriptions,andprocedurescontainedinthispublicationapplyonlyto THISmachine.Caterpillarreservestherighttorevisemodelsanddesignswithoutpriornotice.
Thisfeederbreakerwasmanufacturedundertheguidelines,procedures,andrequirementsoftheappropriategovernmentregulatory agencystandards.
Atthecompletionofthemanufacturingprocess,thisunitwasissuedthe appropriateapprovalnumbersandnameplatesindicatingitmetthe technicalrequirementsoftheseregulatoryagencies.Anychangetothe designorstructureofthisunit,withouttheconsentofCaterpillarand theseregulatoryagencies,oranyrepairorreplacementofpartscontrarytoCaterpillar’sinstructions,mayinvalidatetheseapprovalsand renderthisunitunsafetooperate.
Strictcompliancewithalllaws,regulations,andpracticesregardingthe safeoperationandmaintenanceofundergroundminingequipmentand strictadherencetotheinstructionsinthismanualisnecessaryforthe personalsafetyofthoseworkingonoraroundthisunit.
Whilethismanualattemptstoanticipatethemostimportantoperations andmaintenanceneedsforthisunit,unforeseencircumstancesmay arisethathavenotbeenaddressedinthismanual.Ifanyconcernsor questionsarise,pleasecontactyourServiceRepresentative immediately
Thisworkcontainsinformationprotectedundertradesecretandother intellectualpropertylaws,andisprotectedundertheU.S.Copyright Actof1976,asamended.Thisworkisprovidedunderlicenseandthe licenseisnon-transferable.Distributionandaccessislimitedonlyto authorizedpersonnel.Disclosure,reproduction,distribution,orunauthorizedusemaybeaviolationoffederalandstatelawsandmaysubjecttheunauthorizedusertocriminalliability.
__________________________________________________________ BI001965
©
Caterpillar2012 ALLRIGHTSRESERVED
________________________________________________ Tableofcontents A6474X353 REV2 BI001965 Tableofcontents
Aboutthismanual Aboutthismanual 1.3 Beforestartingtowork 1.3 Whoisthisoperatingmanualintendedfor? 1.3 Whatisthepurposeofthisoperatingmanual? 1.4 Charactersandsymbols 1.5
1.
Yoursafety Yoursafety 2.3 Personnel 2.4 Operation 2.4 Installationandrepair 2.4 Operatingconditions 2.5 Intendeduse 2.5 Unauthorizeduse 2.5 Safetyinstructions 2.7 Generalrules: 2.7 Storageandtransport 2.9 Installationandstart-up 2.9 Operation 2.10 Maintenanceandrepair 2.10
2.
Storageandtransport 3.3 Storage 3.3 Storageofthemachineandspareparts 3.3 Transport 3.4 Beforetransport 3.6
3. Storageandtransport
Installation Installation 4.3 Pointstoobservepriortoinstallation 4.3 Whoisallowedtocarryoutinstallation? 4.3 Whichtoolsarerequiredforinstallation? 4.3 Notesoninstallation 4.4 Pre-installationchecklist 4.5 Safetyfeatures 4.6 Towingthefeederbreaker 4.9
4.
5. Operation
Tableofcontents _________________________________________________ FB140FeederBreaker BI001965
Operation..................................................................................5.3 Howtooperatethefeederbreaker 5.3 Whoisallowedtooperatethefeederbreaker 5.3 Whencanconveyingbestarted? 5.3 Controlsandindicators 5.4 Primaryoperator’sstation 5.4 Secondaryoperator’sstation 5.10 Remotetramcontrol 5.21 Conveyor“AUTO”startprocedure 5.24 Conveyor“MANUAL”startprocedure 5.25 Shutdownprocedure 5.26 Startandtramwithhydrauliclevers 5.27 Startandtramwithtramremote 5.27 Conveyoroperation 5.28 Controlsystemoperatingparameters 5.30 Electricalsystem.................................................................5.33 Shuttlecardistributionbox 5.33 Starterenclosure..........................................................5.36 Hydraulicsystem 5.37 Mechanicalassemblies ......................................................5.51 Crawlerassembly(s) 5.51 Conveyorchain .............................................................5.52 Greasetake-up 5.53 Headshaft ....................................................................5.54 Conveyorpowerunit 5.55 Tailshaft .......................................................................5.56 Breakerandbreakerpowerunitassembly 5.57 Breakerassembly..................................................5.58 Breakerpowerunitassembly 5.59 Instructionsonthemaintenance ........................................5.61 Importantnotes 5.61 Beforemaintenance 5.61 Lubricationandinspection 5.63 Specificlubricationandmaintenanceprocedures 5.67 Every8hoursofoperation 5.67 Weekly 5.72 Monthly 5.76 Every3months 5.79 Every1000hours 5.80 Every6months 5.82 Inspectionofthefeeder .....................................................5.85 Inspectionofwearparts 5.86 Inspectionofthefiresuppressionsystem..........................5.87 Rechargeofthefiresuppressionsystem 5.89 Instructionsontheadjustmentprocedures .......................5.91 Conveyorchainadjustment 5.91 Crawlertrackadjustment ..............................................5.93 Underspeedsensorcalibration 5.95 Hydrostaticpumpreliefvalveadjustment......................5.97 Hydrostaticpumpchargepressureadjustment 5.99 Pressurelimiter.............................................................5.100
________________________________________________ Tableofcontents A6474X353 REV2 BI001965 Instructionsonthereplacementofwearparts 5.101 Headshaft 5.101 Headshaftsprockets 5.105 Tailshaft 5.108 Conveyorchain 5.114 Crawlertrack ............................................................... 5.117 Crawlerassembly 5.120 Breakershaftandbreakerpowerunit ......................... 5.129 Breakerpowerunitonly 5.135 Breakershaftonly................................................ 5.138 Conveyorpowerunit 5.144 Breakerbitremoval...................................................... 5.152 Tiltcylinder 5.153 Liftcylinder................................................................... 5.155 6. Technicaldata Technicaldata..........................................................................6.3 Componentsofthefeederbreaker 6.3 Tighteningtorques................................................................6.7 Permissibledata 6.9 Lubricationfluidsandgreases.........................................6.9 7. Foryourinformation Foryourinformation ...............................................................7.3 Ourservice 7.3 Serviceaddress...............................................................7.3 Rebuildfacilityaddress 7.4
Tableofcontents _________________________________________________ FB140FeederBreaker BI001965
_______________________________________________________________ Aboutthismanual BI001965
_______________________________________________________________ BI001965
applicableoperatingmanual machinetype newoperationmanual
Aboutthismanual
Thischapterprovidesimportantinformationmakingiteasierforyouto usethismanual.Youwillalsobegiveninformationonthestructureof themanualandthesymbolsandcharactersused.
Beforestartingtowork
Takecaretoensurethattheoperatingmanualavailabletoyouisapplicableforthetypeofequipmentormachineused.
ThisoperatingmanualisintendedforthemodelFB140,serialnumber 54-2183feederbreakeronly.
Theoperatingmanualmustbeaccessibleatalltimestoallpersons workingonorwiththemachine.Itshould,ifpossible,alwaysbeavailableattheplaceofoperation.
Sendforanewoperationmanualimmediatelyifthepresentmanualis nolongercompleteorhasbecomeillegible.
Whoisthisoperatingmanualintendedfor?
Thisoperatingmanualisintendedforthosepersonswhoworkwithor onthemachine.Everypersonworkingonthefaceorintheintersectionbetweenfaceandentryorintheentrymustreadthisoperating manual.
Thisincludespersonswho:
■ areinchargeoftransport
■ performassembly/disassemblywork
■ operatethemachine
■ eliminatefaults
■ performdailyroutineworkonthefaceorintheentry
■ performmaintenancework
■ performrepairwork
andsupervisorypersonnelwho:
■ initiateand/or
■ supervisetheactivitiesjustindicated.
__________________________________________ Beforestartingtowork A6474X353 REV2 1.3 BI001965
cost-effectiveness
Whatisthepurposeofthisoperatingmanual?
Thisoperatingmanualisintendedtohelpyouworkefficientlyand safelywithourproduct.Itcontainsimportantinformationonalltheactivitiesrelatedtothemachine.
Readthisoperatingmanualcompletelyandatease.Payspecialattentiontothesafetyinstructions.Trytomemorizetheappearanceandthe meaningofthesafetyandinstructionsymbols.
service safety
Ifanydetailsarenotclearlyunderstood,pleasecontactourservicedepartment.Ourserviceaddressisgiveninthechaptertitled“Foryour information”.
Readthechapter“Yoursafety”withspecialattention.Thechaptercontainsimportantinformationindicatingpossiblehazards.Observethe informationgivenandfollowtheproceduralinstructions.
Beforestartingtowork____________________________________________ 1.4 FB140FeederBreaker BI001965
Charactersandsymbolsused
Thefollowingcharactersandsymbolsareusedforsafetyinstructions andimportantinformationintheoperatingmanual.
Trytomemorizethesymbolsandtheirmeanings.
DANGER!
Pointsinthetextmarkedwiththissymboldrawyourattentionto immediatelyimpendingdanger.Possibleconsequencesare: veryseriousinjuryorevendeath.
WARNING!
Thesepointscontaininformationondangeroussituations.Possibleconsequencesare:veryseriousinjuryorevendeath.
CAUTION!
Thissymboldrawsattentiontodangeroussituations.Possible consequencesare:lighttomoderatelyseriousinjuriesandmachinedamage.
NOTICE!
Pointsinthetextmarkedwiththissymboldrawattentiontoharmfulsituations.Possibleconsequencesare:damagetothemachineordamageintheimmediatevicinity.
IMPORTANT!
Pointsinthetextmarkedwiththissymbolcontainusefultipsand informationintendedtofacilitateworkforyou.Theydonotwarn aboutharmfulordangeroussituations.
__________________________________________ Beforestartingtowork A6474X353 REV2 1.5 BI001965
Beforestartingtowork____________________________________________ 1.6 FB140FeederBreaker BI001965
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BI001965
Yoursafety
_______________________________________________________________ BI001965
stateoftheart
Yoursafety
Thischapterprovidesvitalinformationforyoursafety.Payspecialattentiontothischapter.Thesafetyinstructionsandrulesofprocedure willhelpyoutoavoidhazardoussituationsandtoperformthenecessaryworkassafelyaspossible.
Themachinehasbeenmanufacturedinaccordancewiththestateof theartandgenerallyrecognizedsafetystandardsandregulations. Youandotherscanneverthelessbeexposedtodangeroussituations e.g.asaresultofenvironmentalinfluences,machinedamageoroperatorerrors.
Donotmakeanyalterationsormodificationswhichcouldimpairthe safetyofthemachine.Allmodificationsandchangesmustbeapproved.
Useonlyoriginalspareparts.Notethattheuseofpartsfromother manufacturerswillvoidtheguarantee.
Inadditiontothisoperatingmanualbesuretoalsoobservetherespectivelegalprovisionsandregulationsinyourcountry.
Observethesafetyandaccidentpreventionregulationsof
■ themine,
■ themineinspector,and
■ theminingsupervisoryauthorities.
furtheroperatingmanuals
Pleasereadalsotheoperatingmanualsofthecomponentsrequiredfor operation,e.g.ofgearboxes,electricmotors,etc.,carefullyandthoroughly.Clarifyanyquestions before startingwork.
_____________________________________________________ Personnel A6474X353 REV2 2.3 BI001965
Personnel
Operation
Themachinemayonlybeoperatedbyqualified,trainedpersonnel. Themachineisonlyallowedtobeoperatedbyqualifiedpersonnelwho canprovideproofofhavingbeentrainedonthisunit.Readingofthe operationmanual,especiallythechapteronsafety,shallconstitutea partofthistraining.
Youmusthaveadequateknowledgeofthe
■ mechanics,
■ hydraulics,and
■ controlengineering andmustbeabletoprovethisknowledge.
Installationandrepair
Asafundamentalrule,installationandrepairworkmayonlybecarried outbypersonnelwhohavebeenadequatelytrainedfortheseparticular requirements.
Installationandrepairworkon:
■ safetycomponents(pressurereliefvalves,extinguishers,etc.)
■ theelectrics(motors,controllers,etc.)
■ thehydraulics(controls,cylinders,etc.)
mayonlybecarriedoutbyserviceengineersfromorbyspeciallyqualifiedpersonnelofthemine.
Personnel _______________________________________________________ 2.4 FB140FeederBreaker BI001965
training
Operatingconditions
Intendeduse
Thefeederbreakerhasbeendesignedandmanufacturedpurelyfor transportingminedandcrushedmaterialfromacontinuousminerto themainconveyingsystemfortransportingoutside.
Intendedusesinclude:
■ Thetransportofminedandcrushedmaterialbetweencontinuous minerandmainconveyingsystem.
Unauthorizeduse
Applicationsnotexpresslylistedasintendedusesareunauthorized usesandarenotallowedtobeperformedwiththemachine.
Unauthorizedusesinclude:
■ thetransportofpersons
■ thetransportofobjectsofanykindsuchassingleprops,boards, spareparts,etc.
Caterpillaracceptsnoliabilityforanydamageresultingfromanysuch unauthorizeduse.
_______________________________________________
A6474X353 REV2 2.5 BI001965
Safetyinstructions
Safetyinstructions _______________________________________________ 2.6 FB140FeederBreaker BI001965
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
