FB140PFeederBreaker
SAFETY.CAT.COM
A6474X354 February2012
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
ThismanualisintendedtoprovideGENERALproductinformation.The illustrations,descriptions,andprocedurescontainedinthispublication applyonlytoTHISmachine.Caterpillarreservestherighttorevise modelsanddesignswithoutpriornotice.
Thismachinewasmanufacturedundertheguidelines,procedures,and requirementstheappropriateregulatoryagencies.Atthecompletionof themanufacturingprocess,themachinewasissuedtheappropriate approvalnumbersandnameplatesindicatingitmetthetechnicalrequirementsoftheseregulatoryagencies.Anychangetothedesignor structureofthisunit,withouttheconsentofCaterpillarandtheseregulatoryagencies,oranyrepairorreplacementofpartscontrarytoCaterpillar’sinstructions,mayinvalidatetheseapprovalsandrenderthisunit unsafetooperate.
Strictcompliancewithalllocalandnationallaws,regulations,andpracticesregardingthesafeoperationandmaintenanceofunderground miningequipmentandstrictadherencetotheinstructionsinthismanual isnecessaryforthepersonalsafetyofthoseworkingonoraroundthis unit.
WhileCaterpillarattemptstoanticipatethemostimportantoperations andmaintenanceneedsforthisunit,unforeseencircumstancesmay arisethathavenotbeenaddressedinthismanual.Ifanyconcernsor questionsarise,pleasecontactyourServiceRepresentative immediately
Thisworkcontainsinformationprotectedundertradesecretandother intellectualpropertylaws,andisprotectedundertheU.S.Copyright Actof1976,asamended.Thisworkisprovidedunderlicenseandthe licenseisnon-transferable.Distributionandaccessislimitedonlyto authorizedpersonnel.Disclosure,reproduction,distribution,orunauthorizedusemaybeaviolationoffederalandstatelawsandmaysubjecttheunauthorizedusertocriminalliability.
__________________________________________________________
© Caterpillar2012 Allrightsreserved
________________________________________________ Tableofcontents A6474X354 REV2 Tableofcontents
Aboutthismanual Aboutthismanual 1.3 Beforestartingtowork 1.3 Whoisthisoperatingmanualintendedfor? 1.3 Whatisthepurposeofthisoperatingmanual? 1.4 Charactersandsymbols 1.5
1.
Yoursafety Yoursafety 2.3 Personnel 2.4 Operation 2.4 Installationandrepair 2.4 Operatingconditions 2.5 Intendeduse 2.5 Unauthorizeduse 2.5 Safetyinstructions 2.7 Generalrules: 2.7 Storageandtransport 2.9 Installationandstart-up 2.9 Operation 2.10 Maintenanceandrepair 2.10
Storageandtransport Storageandtransport 3.3 Storage 3.3 Storageofthemachineandspareparts 3.3 Transport 3.4 Beforetransport 3.6
Installation Installation 4.3 Pointstoobservepriortoinstallation 4.3 Whoisallowedtocarryoutinstallation? 4.3 Whichtoolsarerequiredforinstallation? 4.3 Notesoninstallation 4.4 Pre-installationchecklist 4.5 Safetyfeatures 4.6 Towingthefeederbreaker 4.9
2.
3.
4.
5. Operation
Tableofcontents _________________________________________________ FP75PFeederBreaker
Operation..................................................................................5.3 Howtooperatethefeederbreaker 5.3 Whoisallowedtooperatethefeederbreaker 5.3 Whencanconveyingbestarted? 5.3 Controlsandindicators 5.4 Operatingprocedures 5.13 Electricalsystem 5.23 Hydraulicsystem 5.29 Mechanicalassemblies 5.33 Crawlerassembly(s) 5.33 Conveyorchain 5.35 Greasetake-up 5.36 Headshaft 5.37 Conveyorpowerunit 5.38 Tailshaft 5.39 Breakerassembly..........................................................5.40 Instructionsonthemaintenanceofthefeeder 5.41 Specificlubricationandmaintenanceprocedures ........5.46 Everyshift 5.46 Weekly .....................................................................5.50 Monthly 5.55 Every200hoursoftramoperation ...........................5.58 Every1000hours 5.59 Every6months ........................................................5.62 Inspectionofthefeeder 5.64 Inspectionofwearpartsonthefeeder ..............................5.65 Inspectionofthefiresuppressionsystem 5.66 Rechargeofthefiresuppressionsystem...........................5.68 Instructionsontheadjustmentprocedures 5.69 Conveyorchainadjustment ..........................................5.69 Crawlertrackadjustment 5.71 Breakerdrivechain 5.73 Underspeedsensorcalibration 5.76 Mainpump,marginpressure 5.79 Mainpump,pressurecompensator 5.79 Mainreliefpressure 5.81 Pressurelimiter 5.83 Troubleshooting 5.85 Openlooppump 5.87 Excessivenoise 5.89 Excessiveheat ..............................................................5.90 Incorrectflow 5.91 Incorrectpressure..........................................................5.92 Hydraulicsystem,general 5.93 Hydrauliccylinders ........................................................5.95 Hydraulicpump 5.96 Valves............................................................................5.99 Bearings 5.101 Torquehub ...................................................................5.102
________________________________________________ Tableofcontents A6474X354 REV2 6. Technicaldata Technicaldata..........................................................................6.3 Componentsofthefeederbreaker 6.3 Tighteningtorques 6.7 Permissibledata 6.9 Lubricationfluidsandgreases 6.9 7. Foryourinformation Foryourinformation ...............................................................7.3 Ourservice 7.3 Serviceaddress...............................................................7.3 Rebuildfacilityaddress 7.4
Tableofcontents _________________________________________________ FP75PFeederBreaker
_______________________________________________________________ Aboutthismanual
_______________________________________________________________
applicableoperatingmanual machinetype newoperationmanual
Aboutthismanual
Thischapterprovidesimportantinformationmakingiteasierforyouto usethismanual.Youwillalsobegiveninformationonthestructureof themanualandthesymbolsandcharactersused.
Beforestartingtowork
Takecaretoensurethattheoperatingmanualavailabletoyouisapplicableforthetypeofequipmentormachineused.
ThisoperatingmanualisintendedforthemodelFB140Pfeeder breakerandisonlypermittedtobeusedforequipmentofthistype.
Theoperatingmanualmustbeaccessibleatalltimestoallpersons workingonorwiththemachine.Itshould,ifpossible,alwaysbeavailableattheplaceofoperation.
Sendforanewoperationmanualimmediatelyifthepresentmanualis nolongercompleteorhasbecomeillegible.
Whoisthisoperatingmanualintendedfor?
Thisoperatingmanualisintendedforthosepersonswhoworkwithor onthemachine.Everypersonworkingonthefaceorintheintersectionbetweenfaceandentryorintheentrymustreadthisoperating manual.
Thisincludespersonswho:
■ areinchargeoftransport
■ performassembly/disassemblywork
■ operatethemachine
■ eliminatefaults
■ performdailyroutineworkonthefaceorintheentry
■ performmaintenancework
■ performrepairwork
andsupervisorypersonnelwho:
■ initiateand/or
■ supervisetheactivitiesjustindicated.
__________________________________________ Beforestartingtowork A6474X354 REV2 1.3
cost-effectiveness
Whatisthepurposeofthisoperatingmanual?
Thisoperatingmanualisintendedtohelpyouworkefficientlyand safelywithourproduct.Itcontainsimportantinformationonalltheactivitiesrelatedtothemachine.
Readthisoperatingmanualcompletelyandatease.Payspecialattentiontothesafetyinstructions.Trytomemorizetheappearanceandthe meaningofthesafetyandinstructionsymbols.
service safety
Ifanydetailsarenotclearlyunderstood,pleasecontactourservicedepartment.Ourserviceaddressisgiveninthechaptertitled“Foryour information”.
Readthechapter“Yoursafety”withspecialattention.Thechaptercontainsimportantinformationindicatingpossiblehazards.Observethe informationgivenandfollowtheproceduralinstructions.
Beforestartingtowork____________________________________________ 1.4 FB140PFeederBreaker
Charactersandsymbolsused
Thefollowingcharactersandsymbolsareusedforsafetyinstructions andimportantinformationintheoperatingmanual.
Trytomemorizethesymbolsandtheirmeanings.
DANGER!
Pointsinthetextmarkedwiththissymboldrawyourattentionto immediatelyimpendingdanger.Possibleconsequencesare: veryseriousinjuryorevendeath.
WARNING!
Thesepointscontaininformationondangeroussituations.Possibleconsequencesare:veryseriousinjuryorevendeath.
CAUTION!
Thissymboldrawsattentiontodangeroussituations.Possible consequencesare:lighttomoderatelyseriousinjuriesandmachinedamage.
NOTICE!
Pointsinthetextmarkedwiththissymboldrawattentiontoharmfulsituations.Possibleconsequencesare:damagetothemachineordamageintheimmediatevicinity.
IMPORTANT!
Pointsinthetextmarkedwiththissymbolcontainusefultipsand informationintendedtofacilitateworkforyou.Theydonotwarn aboutharmfulordangeroussituations.
__________________________________________ Beforestartingtowork A6474X354 REV2 1.5
Beforestartingtowork____________________________________________ 1.6 FB140PFeederBreaker
_______________________________________________________________
Yoursafety
_______________________________________________________________
stateoftheart
Yoursafety
Thischapterprovidesvitalinformationforyoursafety.Payspecialattentiontothischapter.Thesafetyinstructionsandrulesofprocedure willhelpyoutoavoidhazardoussituationsandtoperformthenecessaryworkassafelyaspossible.
Themachinehasbeenmanufacturedinaccordancewiththestateof theartandgenerallyrecognizedsafetystandardsandregulations. Youandotherscanneverthelessbeexposedtodangeroussituations e.g.asaresultofenvironmentalinfluences,machinedamageoroperatorerrors.
Donotmakeanyalterationsormodificationswhichcouldimpairthe safetyofthemachine.AllmodificationsandchangesmustbeapprovedbytheOEM.
Useonlyoriginalparts;notethattheuseofpartsfromothermanufacturerswillvoidtheguarantee.
Inadditiontothisoperatingmanualbesuretoalsoobservetherespectivelegalprovisionsandregulationsinyourcountry.
Observethesafetyandaccidentpreventionregulationsof
■ themine,
■ themineinspector,and
■ theminingsupervisoryauthorities.
furtheroperatingmanuals
Pleasereadalsotheoperatingmanualsofthecomponentsrequiredfor operation,e.g.ofgearboxes,electricmotors,etc.,carefullyandthoroughly.Clarifyanyquestions before startingwork.
______________________________________________________ Personnel A6474X354 REV2 2.3
Personnel
Operation
Themachinemayonlybeoperatedbyqualified,trainedpersonnel. Themachineisonlyallowedtobeoperatedbyqualifiedpersonnelwho canprovideproofofhavingbeentrainedonthisunit.Readingofthe operationmanual,especiallythechapteronsafety,shallconstitutea partofthistraining.
Youmusthaveadequateknowledgeofthe
■ mechanics,
■ hydraulics,and
■ controlengineering andmustbeabletoprovethisknowledge.
Installationandrepair
Asafundamentalrule,installationandrepairworkmayonlybecarried outbypersonnelwhohavebeenadequatelytrainedfortheseparticular requirements.
Installationandrepairworkon:
■ safetycomponents(pressurereliefvalves,extinguishers,etc.)
■ theelectrics(motors,controllers,etc.)
■ thehydraulics(controls,cylinders,etc.)
mayonlybecarriedoutbyserviceengineersorbyspeciallyqualified personnelofthemine.
Personnel _______________________________________________________ 2.4 FB140PFeederBreaker
training
Operatingconditions
Intendeduse
Thefeederbreakerhasbeendesignedandmanufacturedpurelyfor transportingminedandcrushedmaterialfromacontinuousminerto themainconveyingsystemfortransportingoutside.
Intendedusesinclude:
■ Thetransportofminedandcrushedmaterialbetweencontinuous minerandmainconveyingsystem.
Unauthorizeduse
Applicationsnotexpresslylistedasintendedusesareunauthorized usesandarenotallowedtobeperformedwiththemachine.
Unauthorizedusesinclude:
■ thetransportofpersons
■ thetransportofobjectsofanykindsuchassingleprops,boards, spareparts,etc.
TheOEMacceptsnoliabilityforanydamageresultingfromanysuch unauthorizeduse.
_______________________________________________
A6474X354 REV2 2.5
Safetyinstructions
Safetyinstructions _______________________________________________ 2.6 FB140PFeederBreaker
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
