FB110FeederBreaker
SAFETY.CAT.COM A6474X338 March2012 54-2185 54-2193
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ThismanualisintendedtoprovideGENERALproductinformation.The illustrations,descriptions,andprocedurescontainedinthispublication applyonlytoTHISmachine.Caterpillarreservestherighttorevise modelsanddesignswithoutpriornotice.
Thismachinewasmanufacturedundertheguidelines,procedures,and requirementsoftheappropriategovernmentregulatoryagencies.
Atthecompletionofthemanufacturingprocess,thisunitwasissuedthe appropriateapprovalnumbersandnameplatesindicatingitmetthe technicalrequirementsoftheseregulatoryagencies.Anychangetothe designorstructureofthisunit,withouttheconsentofCaterpillarand theseregulatoryagencies,oranyrepairorreplacementofpartscontrarytoCaterpillar’sinstructions,mayinvalidatetheseapprovalsand renderthisunitunsafetooperate.
StrictcompliancewithallFederalandStateMininglaws,regulations, andpracticesregardingthesafeoperationandmaintenanceofundergroundminingequipmentandstrictadherencetotheinstructionsinthis manualisnecessaryforthepersonalsafetyofthoseworkingonor aroundthisunit.
Whilethismanualattemptstoanticipatethemostimportantoperations andmaintenanceneedsforthisunit,unforeseencircumstancesmay arisethathavenotbeenaddressedinthismanual.Ifanyconcernsor questionsarise,pleasecontactyourServiceRepresentative immediately
Thisworkcontainsinformationprotectedundertradesecretandother intellectualpropertylaws,andisprotectedundertheU.S.Copyright Actof1976,asamended.Thisworkisprovidedunderlicenseandthe licenseisnon-transferable.Distributionandaccessislimitedonlyto authorizedpersonnel.Disclosure,reproduction,distribution,orunauthorizedusemaybeaviolationoffederalandstatelawsandmaysubjecttheunauthorizedusertocriminalliability.
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© Caterpillar2012 ALLRIGHTSRESERVED
________________________________________________ Tableofcontents A6474X338 REV2 Tableofcontents
Aboutthismanual Aboutthismanual 1.3 Beforestartingtowork 1.3 Whoisthisoperatingmanualintendedfor? 1.3 Whatisthepurposeofthisoperatingmanual? 1.4 Charactersandsymbols 1.5
1.
Yoursafety Yoursafety 2.3 Personnel 2.4 Operation 2.4 Installationandrepair 2.4 Operatingconditions 2.5 Intendeduse 2.5 Unauthorizeduse 2.5 Safetyinstructions 2.7 Generalrules: 2.7 Storageandtransport 2.9 Installationandstart-up 2.9 Operation 2.10 Maintenanceandrepair 2.10
Storageandtransport Storageandtransport 3.3 Storage 3.3 Storageofthemachineandspareparts 3.3 Transport 3.4 Beforetransport 3.6
Installation Installation 4.3 Pointstoobservepriortoinstallation 4.3 Whoisallowedtocarryoutinstallation? 4.3 Whichtoolsarerequiredforinstallation? 4.3 Notesoninstallation 4.4 Pre-installationchecklist 4.5 Safetyfeatures 4.6 Towingthefeederbreaker 4.10
2.
3.
4.
5. Operation
Tableofcontents _________________________________________________ FB110FeederBreaker
Operation..................................................................................5.3 Howtooperatethefeederbreaker 5.3 Whoisallowedtooperatethefeederbreaker 5.3 Whencanconveyingbestarted? 5.3 Controlsandindicators 5.4 Operatingprocedures 5.19 “AUTO”startingprocedure 5.19 “MANUAL”startingprocedure 5.20 Shutdownprocedure 5.21 Tramming 5.22 Conveyor 5.23 Electricalsystem 5.27 Hydraulicsystem 5.39 Mechanicalassemblies 5.45 Crawlerassembly(s) 5.45 Conveyorchain .............................................................5.46 Headshaft 5.47 Conveyorpowerunit .....................................................5.48 Tailshaft 5.48 Breakerandbreakerpowerunitassembly....................5.49 Tailpieceassembly 5.52 Instructionsonthemaintenanceofthefeeder ..................5.53 Importantnotes 5.53 Beforemaintenance .....................................................5.53 Lubricationandinspection 5.55 Specificlubricationandmaintenanceprocedures .............5.59 Every8hoursofoperation 5.59 Weekly ..........................................................................5.67 Monthly 5.71 Every1000hours ..........................................................5.74 Every6months 5.77 Inspection 5.79 Inspectionofwearparts 5.80 Inspectionofthefiresuppressionsystem 5.81 Rechargeofthefiresuppressionsystem 5.83 Instructionsontheadjustmentprocedures 5.85 Conveyorchainadjustment 5.85 Crawlertrackadjustment 5.87 Underspeedsensorcalibration 5.89 Mainpump 5.91 Marginpressure.....................................................5.91 Pressurecompensator 5.91 Mainrelief..............................................................5.93 Pressurelimiter 5.94
________________________________________________ Tableofcontents A6474X338 REV2 Instructionsonthereplacementofwearparts 5.95 Headshaft 5.95 Headshaftsprockets 5.99 Tailshaft 5.102 Conveyorchain 5.108 Crawlertrack ............................................................... 5.111 Crawlerassembly 5.114 Breakershaftandbreakerpowerunit ......................... 5.123 Conveyorpowerunit 5.148 Breakerbitremoval...................................................... 5.156 Tailpieceinstallation 5.157 Roofcylinder................................................................ 5.161 Footcylinder 5.163 Tiltcylinder................................................................... 5.165 Liftcylinder 5.167 Tailpiecetiltcylinder..................................................... 5.169 Tailpiecesteeringcylinder 5.171 Troubleshooting................................................................ 5.173 6. Technicaldata Technicaldata..........................................................................6.3 Componentsofthefeederbreaker 6.3 Tighteningtorques................................................................6.7 Permissibledata 6.9 Lubricationfluidsandgreases.........................................6.9 7. Foryourinformation Foryourinformation ...............................................................7.3 Ourservice 7.3 Serviceaddress...............................................................7.3 Rebuildfacilityaddress 7.4
Tableofcontents _________________________________________________ FB110FeederBreaker
_______________________________________________________________ Aboutthismanual
_______________________________________________________________
applicableoperatingmanual machinetype
Aboutthismanual
Thischapterprovidesimportantinformationmakingiteasierforyouto usethismanual.Youwillalsobegiveninformationonthestructureof themanualandthesymbolsandcharactersused.
Beforestartingtowork
Takecaretoensurethattheoperatingmanualavailabletoyouisapplicableforthetypeofequipmentormachineused.
Thisoperatingmanualisintendedfor:
ModelFB110FeederBreaker SerialNo.54-2185,54-2193
andisonlypermittedtobeusedforequipmentofthistype.
newoperationmanual
Theoperatingmanualmustbeaccessibleatalltimestoallpersons workingonorwiththemachine.Itshould,ifpossible,alwaysbeavailableattheplaceofoperation.
Sendforanewoperationmanualimmediatelyifthepresentmanualis nolongercompleteorhasbecomeillegible.
Whoisthisoperatingmanualintendedfor?
Thisoperatingmanualisintendedforthosepersonswhoworkwithor onthemachine.Everypersonworkingonthefaceorintheintersectionbetweenfaceandentryorintheentrymustreadthisoperating manual.
Thisincludespersonswho:
■ areinchargeoftransport
■ performassembly/disassemblywork
■ operatethemachine
■ eliminatefaults
■ performdailyroutineworkonthefaceorintheentry
■ performmaintenancework
■ performrepairwork
andsupervisorypersonnelwho:
■ initiateand/or
■ supervisetheactivitiesjustindicated.
__________________________________________ Beforestartingtowork A6474X338 REV2 1.3
cost-effectiveness
Whatisthepurposeofthisoperatingmanual?
Thisoperatingmanualisintendedtohelpyouworkefficientlyand safelywithourproduct.Itcontainsimportantinformationonalltheactivitiesrelatedtothemachine.
Readthisoperatingmanualcompletelyandatease.Payspecialattentiontothesafetyinstructions.Trytomemorizetheappearanceandthe meaningofthesafetyandinstructionsymbols.
service safety
Ifanydetailsarenotclearlyunderstood,pleasecontactourservicedepartment.Ourserviceaddressisgiveninthechaptertitled“Foryour information”.
Readthechapter“Yoursafety”withspecialattention.Thechaptercontainsimportantinformationindicatingpossiblehazards.Observethe informationgivenandfollowtheproceduralinstructions.
Beforestartingtowork____________________________________________ 1.4 FB110FeederBreaker
Charactersandsymbolsused
Thefollowingcharactersandsymbolsareusedforsafetyinstructions andimportantinformationintheoperatingmanual.
Trytomemorizethesymbolsandtheirmeanings.
DANGER!
Pointsinthetextmarkedwiththissymboldrawyourattentionto immediatelyimpendingdanger.Possibleconsequencesare: veryseriousinjuryorevendeath.
WARNING!
Thesepointscontaininformationondangeroussituations.Possibleconsequencesare:veryseriousinjuryorevendeath.
CAUTION!
Thissymboldrawsattentiontodangeroussituations.Possible consequencesare:lighttomoderatelyseriousinjuriesandmachinedamage.
NOTICE!
Pointsinthetextmarkedwiththissymboldrawattentiontoharmfulsituations.Possibleconsequencesare:damagetothemachineordamageintheimmediatevicinity.
IMPORTANT!
Pointsinthetextmarkedwiththissymbolcontainusefultipsand informationintendedtofacilitateworkforyou.Theydonotwarn aboutharmfulordangeroussituations.
__________________________________________ Beforestartingtowork A6474X338 REV2 1.5
Beforestartingtowork____________________________________________ 1.6 FB110FeederBreaker
_______________________________________________________________
Yoursafety
_______________________________________________________________
stateoftheart
Yoursafety
Thischapterprovidesvitalinformationforyoursafety.Payspecialattentiontothischapter.Thesafetyinstructionsandrulesofprocedure willhelpyoutoavoidhazardoussituationsandtoperformthenecessaryworkassafelyaspossible.
Themachinehasbeenmanufacturedinaccordancewiththestateof theartandgenerallyrecognizedsafetystandardsandregulations. Youandotherscanneverthelessbeexposedtodangeroussituations e.g.asaresultofenvironmentalinfluences,machinedamageoroperatorerrors.
Donotmakeanyalterationsormodificationswhichcouldimpairthe safetyofthemachine.AllmodificationsandchangesmustbeapprovedbytheOEM.
Useonlyoriginalspareparts.Notethattheuseofpartsfromother manufacturerswillvoidtheguarantee.
Inadditiontothisoperatingmanualbesuretoalsoobservetherespectivelegalprovisionsandregulationsinyourcountry.
Observethesafetyandaccidentpreventionregulationsof
■ themine,
■ themineinspector,and
■ theminingsupervisoryauthorities.
furtheroperatingmanuals
Pleasereadalsotheoperatingmanualsofthecomponentsrequiredfor operation,e.g.ofgearboxes,electricmotors,etc.,carefullyandthoroughly.Clarifyanyquestions before startingwork.
______________________________________________________ Personnel A6474X338 REV2 2.3
Personnel
Operation
Themachinemayonlybeoperatedbyqualified,trainedpersonnel. Themachineisonlyallowedtobeoperatedbyqualifiedpersonnelwho canprovideproofofhavingbeentrainedonthisunit.Readingofthe operationmanual,especiallythechapteronsafety,shallconstitutea partofthistraining.
Youmusthaveadequateknowledgeofthe
■ mechanics,
■ hydraulics,and
■ controlengineering andmustbeabletoprovethisknowledge.
Installationandrepair
Asafundamentalrule,installationandrepairworkmayonlybecarried outbypersonnelwhohavebeenadequatelytrainedfortheseparticular requirements.
Installationandrepairworkon:
■ safetycomponents(pressurereliefvalves,extinguishers,etc.)
■ theelectrics(motors,controllers,etc.)
■ thehydraulics(controls,cylinders,etc.)
mayonlybecarriedoutbyserviceengineersorbyspeciallyqualified personnelofthemine.
Personnel _______________________________________________________ 2.4 FB110FeederBreaker
training
Operatingconditions
Intendeduse
Thefeederbreakerhasbeendesignedandmanufacturedpurelyfor transportingminedandcrushedmaterialfromacontinuousminerto themainconveyingsystemfortransportingoutside.
Intendedusesinclude:
■ Thetransportofminedandcrushedmaterialbetweencontinuous minerandmainconveyingsystem.
Unauthorizeduse
Applicationsnotexpresslylistedasintendedusesareunauthorized usesandarenotallowedtobeperformedwiththemachine.
Unauthorizedusesinclude:
■ thetransportofpersons
■ thetransportofobjectsofanykindsuchassingleprops,boards, spareparts,etc.
TheOEMacceptsnoliabilityforanydamageresultingfromanysuch unauthorizeduse.
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A6474X338 REV2 2.5
Safetyinstructions
Safetyinstructions _______________________________________________ 2.6 FB110FeederBreaker
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
