A6474X268 August2012
Operationand Maintenance Manual
FaceHaulage
FH110(CH810C)
FH120(CH816C)
FH120(CH816CL)
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ThismanualisintendedtoprovideGENERALproductinformation. The illustrations,descriptionsandprocedurescontainedinthispublication applyonlytothesemachines.Theequipmentmanufacturerreserves therighttorevisemodelsanddesignswithoutpriornotice.
Thismachine wasmanufacturedundertheguidelines,proceduresand requirementsoftheappropriategovernmentregulatoryagencies.
Atthecompletionofthemanufacturingprocess,thisunitwasissuedthe appropriateapprovalnumbersandnameplatesindicatingitmetthe technicalrequirementsoftheseregulatoryagencies.Anychangetothe designorstructureofthisunit,withouttheconsentofthemanufacturer andtheseregulatoryagencies,oranyrepairorreplacementofparts contrarytothemanufacturer’sinstructions,mayinvalidatetheseapprovalsandrenderthisunitunsafetooperate.
Strictcompliancewithalllaws,regulationsandpracticesregardingthe safeoperationandmaintenanceofundergroundminingequipmentand strictadherencetotheinstructionsinthismanualisnecessaryforthe personalsafetyofthoseworkingonoraroundthisunit.
Whilethismanualattemptstoanticipatethemostimportantoperations andmaintenanceneedsforthisunit,unforeseencircumstancesmay arisethathavenotbeenaddressedinthismanual.Ifanyconcernsor questionsarise,pleasecontactyourServiceRepresentative immediately
Thisworkcontainsinformationprotectedundertradesecretandother intellectualpropertylaws,andisprotectedundertheU.S.Copyright Actof1976,asamended.Thisworkisprovidedunderlicenseandthe licenseisnon-transferable.Distributionandaccessislimitedonlyto authorizedpersonnel.Disclosure,reproduction,distributionorunauthorizedusemaybeaviolationoffederalandstatelawsandmaysubjecttheunauthorizedusertocriminalliability.
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© 2012 ALLRIGHTSRESERVED
_________________________________________________ Tableofcontents A6474X268 REV04 Tableofcontents
Aboutthismanual Aboutthismanual 1.3 Beforestartingtowork 1.3 Whoisthisoperatingmanualintendedfor? 1.3 Whatisthepurposeofthisoperatingmanual?....................1.4 Charactersandsymbols 1.5
Yoursafety Yoursafety 2.3 Personnel 2.4 Operation 2.4 Installationandrepair......................................................2.4 Operatingconditions 2.5 Intendeduse 2.5 Unauthorizeduse 2.5 Safetyinstructions 2.7 Generalrules: 2.7 Storageandtransport 2.8 Pre-startinspection 2.8 Installationandstart-up 2.9 Operation 2.9 Stopping 2.10 Maintenanceandrepair 2.10 3. Storageandtransport Storageandtransport 3.3 Storage 3.3 Storageofthemachineandspareparts 3.3 Transport 3.4 Beforetransport 3.5 4. Installation Installation 4.3 Pointstoobservepriortoinstallation 4.3 Whoisallowedtocarryoutinstallation? 4.3 Whichtoolsarerequiredforinstallation? 4.3 Notesoninstallation 4.4 Pre-installationchecklist 4.5 Safetyfeatures 4.6
1.
2.
5. Operation
Tableofcontents _________________________________________________ FH110(CH810C)andFH120(CH816CandCH816CL)FaceHaulage
Operation .................................................................................5.3 Howtooperatethemachine 5.3 Whoisallowedtooperatethemachine ..........................5.3 Whencanoperationbestarted? 5.3 Controlsandindicators 5.4 Operator’scompartment 5.4 Generalhydrauliccontrolinformation ........................... 5.12 Hazardzone 5.16 Startingprocedure 5.17 Machineoperation 5.18 Shutdownprocedure 5.21 Batterychangeprocedure 5.23 Instructionsonthemaintenance 5.29 Importantnotes 5.29 Beforemaintenance 5.29 Criticaltorquevalues..................................................... 5.31 Lubricants,fluidsandcapacities 5.31 Specificlubricationandmaintenanceinstructions 5.34 Everythirdshift 5.34 Weekly........................................................................... 5.39 Everytwoweeks 5.44 Monthly.......................................................................... 5.45 Tire/wheelinstallationprocedure 5.54 Instructionsontheadjustmentprocedures........................ 5.59 Mainhydraulicsystempressure 5.59 Steeringreliefpressureadjustment .............................. 5.60 Brakecoolingcircuitreliefpressureadjustment 5.61 Falsebottom/ejectorbladesequencevalveadjustment5.62 Tailgatesequencevalveadjustment(P/NLUP01820) 5.63 Tailgatesequencevalveadjustment(P/NLUP00781) . 5.68 Tailgatesequencevalveadjustment(P/NLUP02119) 5.71 Gearcaseandplanetarywheelendshimprocedure Number1 5.75 Gearcaseandplanetarywheelendshimprocedure Number2 5.76 BrakepedalvalveandHDCactuatoradjustment 5.78 Linearpedaladjustment 5.81 Majormaintenance 5.83 Drivemotor/gearcaseremovalandreplacement 5.83 Gearcase&brakemoduledisassembly/assembly 5.85 Planetarywheelendremoval/replacement 5.87 Gearcaseandplanetarywheelendshimming procedure1 5.88 Gearcaseandplanetarywheelendshimming procedure2 ................................................................... 5.89 Gearcaseandplanetarywheelendshimming procedure3 ................................................................... 5.91 Falsebottom/ejectorcylinderreplacement 5.93 Accumulatoroperationandprechargingprocedure...... 5.95 2-wheelassistpumpremovalprocedure 5.97 Rearwheelmotorremoval/replacement ....................... 5.98
_________________________________________________ Tableofcontents A6474X268 REV04 BBC06serieswithbrakesmechanicaldisconnect procedure 5.99 Tire/wheelinstallationprocedure 5.100 Recommendedwheelmountingprocedure 5.102 Hydraulicpump&motorremoval/replacement 5.104 Tailgateassemblyremovalprocedure .........................5.105 Batteryliftassemblyremovalprocedure 5.106 Pedalassemblyremovalprocedure 5.107 Canopyremovalprocedure 5.108 6. Technicaldata Technicaldata .........................................................................6.3 ComponentsoftheCH810C 6.3 ComponentsoftheCH816C 6.4 ComponentsoftheCH816CL 6.5 Tighteningtorques 6.7 Permissibledata................................................................. 6.13 Lubricationfluidsandgreases 6.13 7. Foryourinformation Foryourinformation 7.3 Ourservice 7.3 Serviceaddress...............................................................7.3 Rebuildfacilityaddress 7.4
Tableofcontents _________________________________________________ FH110(CH810C)andFH120(CH816CandCH816CL)FaceHaulage
_______________________________________________________________ 1 Aboutthismanual
_______________________________________________________________
applicableoperatingmanual
machinetype
Aboutthismanual
Thischapterprovidesimportantinformationmakingiteasierforyouto usethismanual.Youwillalsobegiveninformationonthestructureof themanualandthesymbolsandcharactersused.
Beforestartingtowork
Takecaretoensurethattheoperatingmanualavailabletoyouisapplicableforthetypeofequipmentormachineused.
ThisoperatingmanualisintendedfortheFH110(CH810C)andFH120 (CH816CandCH816CL)machinesandisonlypermittedtobeusedfor equipmentofthistype.
newoperationmanual
Theoperatingmanualmustbeaccessibleatalltimestoallpersons workingonorwiththemachine.Itshould,ifpossible,alwaysbeavailableattheplaceofoperation.
Sendforanewoperationmanualimmediatelyifthepresentmanualis nolongercompleteorhasbecomeillegible.
Whoisthisoperatingmanualintendedfor?
Thisoperatingmanualisintendedforthosepersonswhoworkwithor onthemachine.
Everypersonworkingonthefaceorintheintersectionbetweenface andentryorintheentrymustreadthisoperatingmanual.
Thisincludespersonswho:
■ areinchargeoftransport
■ performassembly/disassemblywork
■ operatethemachine
■ eliminatefaults
■ performdailyroutineworkonthefaceorintheentry
■ performmaintenancework
■ performrepairwork
supervisorypersonnelwho:
■ initiateand/or
■ supervisetheactivitiesjustindicated.
___________________________________________ Beforestartingtowork A6474X268 REV04 1.3
cost-effectiveness
Whatisthepurposeofthisoperatingmanual?
Thisoperatingmanualisintendedtohelpyouworkefficientlyand safelywithourproduct.Itcontainsimportantinformationonalltheactivitiesrelatedtothemachine.
Readthisoperatingmanualcompletelyandatease.Payspecialattentiontothesafetyinstructions.Trytomemorizetheappearanceandthe meaningofthesafetyandinstructionsymbols.
service safety
Ifanydetailsarenotclearlyunderstood,pleasecontactourservicedepartment.Ourserviceaddressisgiveninthechaptertitled“Foryour information”.
Readthechapter“Foryoursafety”withspecialattention.Thechapter containsimportantinformationindicatingpossiblehazards.Observe theinformationgivenandfollowtheproceduralinstructions.
Beforestartingtowork____________________________________________ 1.4 FH110(CH810C)andFH120(CH816CandCH816CL)FaceHaulage
Charactersandsymbolsused
Thefollowingcharactersandsymbolsareusedforsafetyinstructions andimportantinformationintheoperatingmanual.
Trytomemorizethesymbolsandtheirmeanings.
DANGER!
Pointsinthetextmarkedwiththissymboldrawyourattentionto immediatelyimpendingdanger.Possibleconsequencesare: veryseriousinjuryorevendeath.
WARNING!
Thesepointscontaininformationondangeroussituations.Possibleconsequencesare:veryseriousinjuryorevendeath.
CAUTION!
Thissymboldrawsattentiontodangeroussituations.Possible consequencesare:lighttomoderatelyseriousinjuriesandmachinedamage.
NOTICE!
Pointsinthetextmarkedwiththissymboldrawattentiontoharmfulsituations.Possibleconsequencesare:damagetothemachineordamageintheimmediatevicinity.
IMPORTANT!
Pointsinthetextmarkedwiththissymbolcontainusefultipsand informationintendedtofacilitateworkforyou.Theydonotwarn aboutharmfulordangeroussituations.
___________________________________________ Beforestartingtowork A6474X268 REV04 1.5
Beforestartingtowork____________________________________________ 1.6 FH110(CH810C)andFH120(CH816CandCH816CL)FaceHaulage
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2 Yoursafety
_______________________________________________________________
stateoftheart
Yoursafety
Thischapterprovidesvitalinformationforyoursafety. Payspecialattentiontothischapter.Thesafetyinstructionsandrules ofprocedurewillhelpyoutoavoidhazardoussituationsandtoperform thenecessaryworkassafelyaspossible.
Themachinehasbeenmanufacturedinaccordancewiththestateof theartandgenerallyrecognizedsafetystandardsandregulations. Youandotherscanneverthelessbeexposedtodangeroussituations e.g.asaresultofenvironmentalinfluences,machinedamageoroperatorerrors.
Donotmakeanyalterationsormodificationswhichcouldimpairthe safetyofthemachine.AllmodificationsandchangesmustbeapprovedbyBucyrusAmerica,Inc.
UseonlyoriginalsparepartsfromBucyrusAmerica,Inc.Notethatthe useofpartsfromothermanufacturerswillvoidtheguarantee.
Inadditiontothisoperatingmanualbesuretoalsoobservetherespectivelegalprovisionsandregulationsinyourcountry.
Observethesafetyandaccidentpreventionregulations:
■ ofthemine,
■ ofthemineinspector,and
■ oftheminingsupervisoryauthorities.
furtheroperatingmanuals
Pleasereadalsotheoperatingmanualsofthecomponentsrequiredfor operation(gearboxes,electricmotors,etc.)carefullyandthoroughly. Clarifyanyquestions before startingwork.
______________________________________________________ Personnel A6474X268 REV04 2.3
Personnel
Operation
Themachinemayonlybeoperatedbyqualified,trainedpersonnel.
Themachineisonlyallowedtobeoperatedbyqualifiedpersonnelwho canprovideproofofhavingbeentrainedonthisunit. Readingoftheoperationmanual,especiallythechapteronsafety,shall constituteapartofthistraining.
Youmusthaveadequateknowledgeofthe
■ mechanics,
■ hydraulics,and
■ controlengineering andmustbeabletoprovethisknowledge.
Installationandrepair
Asafundamentalrule,installationandrepairworkmayonlybecarried outbypersonnelwhohavebeenadequatelytrainedfortheseparticular requirements.
Installationandrepairworkon:
■ safetycomponents(pressurereliefvalves,extinguishers,etc.)
■ theelectrics(motors,controllers,etc.)
■ thehydraulics(controls,cylinders,etc.)
mayonlybecarriedoutbyserviceengineersfromBucyrusAmerica, Inc.orbyspeciallyqualifiedpersonnelofthemine.
Personnel _______________________________________________________
2.4 FH110(CH810C)andFH120(CH816CandCH816CL)FaceHaulage
training
Operatingconditions
Intendeduse
Themachinehasbeendesignedandmanufacturedpurelyfortransportingofminedmaterialfromacontinuousminertothemainconveyingsystemfortransportingoutside.
Intendedusesinclude:
■ thetransportofminedmaterialbetweencontinuousminerand mainconveyingsystem.
Unauthorizeduse
Applicationsnotexpresslylistedasintendedusesareunauthorized usesandarenotallowedtobeperformedwiththemachine.
■ thetransportofpersons
Themanufactureracceptsnoliabilityforanydamageresultingfrom anysuchunauthorizeduse.
_____________________________________________Operatingconditions A6474X268 REV04 2.5
Operatingconditions _____________________________________________ 2.6 FH110(CH810C)andFH120(CH816CandCH816CL)FaceHaulage
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL