Technical Manual
© Bucyrus All Rights Reserved
R
BI620445
BUCYRUS
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
Think Terex, Think Integrity SKS-W Infinity Blasthole Drill
No.1S66A08 Service Manual SERVICE MANUAL PART NO. 91-A11-450 July 2008, Version 1 BI620445
Serial
BI620445
Use only genuine Terex Reedrill parts in the maintenance, rebuild, or repair, of Terex Reedrill machines. Terex Reedrill shall have no liability as to any unauthorised modification of machines or parts and shall have no obligation or liability as to any machines or parts which have been improperly handled, or which have not been operated, maintained, or repaired according to Reedrill’s furnished manuals, or other written instructions, or which are operated with other than genuine Reedrill parts.
Effective Date: August, 2007. Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings in this document are for illustrative purposes only. Refer to the appropriate Operator’s Manual for instructions on the proper use of this equipment. Failure to follow the appropriate Operator’s Manual when using our equipment or to otherwise act irresponsibly may result in serious injury or death. The only warranty applicable to our equipment is the standard written warranty applicable to the particular product and sale and Terex makes no other warranty, express or implied. Products and services listed may be trademarks, service marks or trade-names of Terex Corporation and/or its subsidiaries in the USA and other countries. All rights are reserved. Terex® is a registered trademark of Terex Corporation in the USA and many other countries. Copyright (or ©) 2007 Terex Corporation.
Your co-operation in furnishing as much information as possible will assist us in filling your orders correctly and in the shortest possible time.
1. IDENTIFICATION OF THE MACHINE
Always furnish the Reedrill Model Number and Serial Number when ordering parts. This information is found on the machine nameplate.
2. PART NUMBER AND DESCRIPTION
In addition to the Serial Number, always give the part number and description of each part ordered. If there is any doubt as to the correct part number and description, furnish a dimensioned sketch or return the part to be replaced, transportation charges prepaid.
3. SHIPMENT
Unless otherwise instructed, all shipments will be made via road freight and charged on our invoice. Shipments cannot be made on open account until your credit has been approved by our Accounting Department.
MAILING ADDRESSFOR PARTS ORDER ENTRYSHIPPING ADDRESS Terex WA Telephone 1300 883 677 Terex WA 2 Reid Road Fax 1300 883 577 2 Reid Road Perth Int. Airport WA 6105 Perth Int. Airport WA 6105 Ph (08) 9373 6000 Fax (08) 9373 6173 AUSTRALIAN BRANCHES Brisbane Newcastle Mackay 33 Kimberley St 139 Racecourse Rd 10-12 Corporate Dve Darra QLD 4076 Rutherford NSW 2320 Mackay QLD 4740 Ph. (07) 3456 4500 Ph. (02) 4932 0000 Ph (07) 4952 0600 Fax. (07) 3456 4534 Fax (02) 4932 0733 Fax (07) 4952 0666 © TEREX 2007
SKS-W Introduction Int-3 Contents Parts Ordering and Product Support BI620445
Parts Ordering and Product Support
Safety Information
This safety alert symbol indicates important safety messages in this manual. When you see this symbol, carefully read the message that follows and be alert to the possibility of personal injury or property damage.
WARNING: BEFORE STARTING ENGINE: Study Operator and Service Manuals
• Study Engine Operator and Maintenance Manual
• Practice All Safety Precautions
• Make Pre-Operation Check
•
• Learn Controls Before Operating
WARNING: DO NOT use this machine for any other purpose than blasthole drilling. The Infinity Series rotary blasthole drill is designed for blasthole drilling purposes only. Any other use could result in personal injury and/or property damage and will void the warranty.
CAUTION: Each person performing service work must be satisfied that they have adequate knowledge and training to perform the required tasks. A thorough understanding of hydraulic and pneumatic systems as well as electrical and mechanical knowledge and experience is required.
This manual is furnished with your Infinity Series rotary blasthole drill to aid you in performing the necessary service work to maintain your drill in good operating condition. This manual contains repair and adjustment information for all major operating systems on the machine. In some cases such as hydraulic pumps and motors it is better to replace the unit with a new or rebuilt unit than to perform major repairs. Should further information be desired or should particular problems arise which are not covered sufficiently in this manual, the matter should be referred to manufacturer.
The descriptions and specifications contained in this manual were in effect at the time of printing. The right is reserved to make changes at any time without notice and without obligation.
It is YOUR responsibility to understand and follow manufacturer's instructions on machine operation and service, and to observe pertinent safety precautions, laws and regulations. Failure to read and understand this manual and all safety, capacity and instruction placards on the machine before operating the unit, constitutes a misuse of the machine. It is your responsibility to know the manufacturer's specific requirements, government regulations, required precautions and any work hazards which may exist. You must make these known to all personnel working with the equipment or in the area, so that all may take the necessary and required safety precautions. Keep all children, visitors, and untrained personnel away from the equipment. It is also your responsibility to operate your equipment with skill, good judgment, and caution. Following recognised safety procedures will help you avoid accidents. Failure to heed these instructions can result in property damage, serious injury or death.
Drill Model: _____________________________________________________________________
Drill Serial No.: _____________________________________________________________________
Date Delivered: _____________________________________________________________________
Dealer: _____________________________________________________________________
Customer: _____________________________________________________________________
Int-4 SKS-W Introduction Contents Safety Information BI620445
SKS-W Introduction Int-5 Contents Section 1 - Safety..............................................................................1-1 Section 1 Contents .........................................................................................................................1-3 Safety ...............................................................................................................................................1-5 Personal Protective Equipment 1-5 Noise .......................................................................................................................................... 1-5 Electrical Contact ....................................................................................................................... 1-5 Overhead and Buried Utilities..................................................................................................... 1-5 Contact with Electric Wires ......................................................................................................... 1-6 Contaminated Air ........................................................................................................................ 1-6 Machine Stability 1-7 Moving and Rotating Parts 1-8 High Pressure Air or Fluid 1-8 Before Operation 1-8 During Operation 1-9 Maintenance 1-11 Safety Locator 1-12 Notes ..............................................................................................................................................1-14 Section 2 - Operator's Cab / Controls .............................................2-1 Section 2 Contents .........................................................................................................................2-3 Graphic Symbol Legend ................................................................................................................2-5 Warning Decals ...............................................................................................................................2-8 Control Panel and Instrument Panels .........................................................................................2-10 Right Hand Control Panel 2-10 Systems Pressure Gauge Panel 2-13 Left Hand Control Panel 2-16 Circuit Breaker and Instrument Panels 2-20 Engine Gauges, Switches and Indicator Lights 2-21 Cab Heater .....................................................................................................................................2-22 Cab Heater Fault Isolation........................................................................................................ 2-22 Air Conditioner ..............................................................................................................................2-23 T7 Series Split System Air Conditioning Manual ...................................................................... 2-23 Section 1.0 Technical Data and Control Settings ..................................................................... 2-24 Section 2.0 Installation and Commissioning............................................................................. 2-26 Section 3.0 Routine Maintenance Procedures 2-32 Section 4.0 Fault Diagnosis 2-33 Section 5.0 Reference Drawings 2-42 Notes ..............................................................................................................................................2-47 Section 3 - Main Frame / Crawlers ..................................................3-1 Section 3 Contents .........................................................................................................................3-3 Main Frame Repair – General ........................................................................................................3-5 Main Frame Repair ..................................................................................................................... 3-5 Weld Inspection Schedule .............................................................................................................3-6 Main Frame 3-6 BI620445
Int-6 SKS-W Introduction Contents Levelling Jacks ...............................................................................................................................3-7 Levelling Jacks Cylinder 3-7 Levelling Jacks 3-8 Limit Switch 3-8 Levelling Jack Cylinders 3-8 Mast Elevating Cylinders ...............................................................................................................3-9 Mast Elevating Cylinders 3-9 Internal Counterbalance Valve ................................................................................................. 3-10 Crawler Assembly .........................................................................................................................3-12 Parts List 3-13 Crawler Component Repair 3-13 Metric Bolt Torque Specifications ...............................................................................................3-14 Track Maintenance........................................................................................................................3-15 Before Operating the Machine 3-15 General Maintenance ............................................................................................................... 3-15 Track Tension Adjustment ...........................................................................................................3-16 Before Operating the Machine 3-16 General Maintenance 3-16 Track Assembly 3-17 Idler Unit Description ................................................................................................................ 3-18 Hydraulic Tensioner 3-19 Repair ....................................................................................................................................... 3-19 Nitrogen Tensioner 3-20 Nitrogen Tensioner – Filling Instructions .................................................................................. 3-21 Nitrogen Tensioner – Pressure Check 3-22 Nitrogen Tensioner – Pressure Release 3-22 Hydraulic Tensioner .....................................................................................................................3-23 Hydraulic Tensioner Assembly 3-23 Repair ....................................................................................................................................... 3-23 Track Chain ...................................................................................................................................3-24 Track Chain – Separate............................................................................................................ 3-24 Track Chain Repair................................................................................................................... 3-25 Track Shoes Installation...............................................................................................................3-27 Track Link Position 3-27 Track Shoe – Mounting to Track Chain 3-27 Track Shoe Bolt Torque (Direct Torque Method) .......................................................................3-29 Bolt Torque KN111 3-29 Track Shoe Bolt Torque (Torque Turn Method) .........................................................................3-30 Bolt Torque KN111 3-30 Track Chain and Shoe Installation ..............................................................................................3-31 Track Chain with Shoes 3-31 Track Chain and Shoe – Assembly and Installation 3-31 Final Drive Unit .............................................................................................................................3-33 General Description 3-33 Removal from Track Frame ...................................................................................................... 3-34 Installation into Track Frame 3-35 BI620445
SKS-W Introduction Int-7 Contents Final Drive Maintenance ........................................................................................................... 3-36 Final Drive Oil ........................................................................................................................... 3-37 Final Drive Assembly 3-38 Parts List 3-39 Final Drive – Disconnect and Parking Brake 3-40 Towing Procedure – Gear Drive Disconnect 3-40 Parking Brake – Description 3-41 Parking Brake – Removal and Installation 3-41 Idler Unit ........................................................................................................................................3-42 Idler Unit – Assembly 3-42 Idler Unit – Removal 3-45 Track and Support Rollers ...........................................................................................................3-46 Track Roller Assembly 3-46 General Description 3-46 Track Roller – Removal and Disassembly................................................................................ 3-47 Support Roller – Removal and Disassembly ............................................................................ 3-47 Track and Support Roller – Assembly ...................................................................................... 3-48 Track and Support Roller – Test and Install.............................................................................. 3-49 Track and Sprocket Inspection....................................................................................................3-51 Track Inspection and Wear Limit Guide ................................................................................... 3-51 Sprocket Wear Patterns ........................................................................................................... 3-55 Auxiliary Crane .............................................................................................................................3-61 Rear Deck Crane Palfinger Crane PC 1300 Service Information 3-61 Warranty Provisions 3-62 Checking Bolted Connections 3-62 Maintenance Chart 3-63 Lubrication 3-65 Hydraulic Fluids 3-68 Oil Change / Oil Maintenance 3-69 Cleaning Agents and Equipment 3-70 Repairing Paint Damage 3-71 Removal From Service and Disposal 3-71 Notes ..............................................................................................................................................3-72 Section 4 - Engine / Drive Train / Compressor...............................4-1 Section 4 Contents .........................................................................................................................4-3 Power Group Locator .....................................................................................................................4-5 Caterpillar C27 Engine ...................................................................................................................4-6 Caterpillar C27 Engine 4-6 Engine Mounts 4-7 Engine and Compressor Air Cleaner ............................................................................................4-8 Engine and Compressor Air Cleaner Service Assembly 4-8 Engine and Compressor Air Cleaner Service 4-9 Flexible Drive Coupling ................................................................................................................4-12 Flexible Drive Coupling Service 4-12 BI620445
Int-8 SKS-W Introduction Contents Pump Drive ....................................................................................................................................4-14 Pump Identification and Parts List 4-14 Pump Drive Assembly – Removal and Replacement ............................................................... 4-15 Pump Drive Gearbox ....................................................................................................................4-16 Pump Drive Gearbox 4-16 Pump Drive Gearbox Repair .................................................................................................... 4-17 Pump Drive Gear Box Input Shaft Assembly 4-18 Hydraulic Pumps ..........................................................................................................................4-20 Hydraulic Pumps – Removal and Replacement 4-20 Compressor Installation ...............................................................................................................4-21 Safety ....................................................................................................................................... 4-21 Compressor Installation 4-24 Compressor Drive Coupling ..................................................................................................... 4-26 Compressor Alignment 4-27 Compressor Shaft Seal ................................................................................................................4-28 Compressor Shaft Seal ............................................................................................................ 4-28 Low Pressure Compressor ..........................................................................................................4-30 Description ............................................................................................................................... 4-30 Compressed Air Functions 4-30 Inlet Valve 4-34 Compressor Regulation ............................................................................................................ 4-36 Compressor Regulation Closed Poppet Inlet 4-37 Running Blowdown Valves 4-38 Relieving Regulators 4-39 Compressor Control Set-up Closed Poppets Inlet 4-41 Compressor Functional Description ...........................................................................................4-50 Compressor Operation .................................................................................................................4-51 Compressor Operation 4-51 Compressor Maintenance ............................................................................................................4-53 General Maintenance 4-53 Compressor Receiver Tank Assembly ...................................................................................... 4-54 Parts List 4-55 Separator Elements 4-56 Separator Elements – Remove and Replace 4-57 Scavenge Line 4-58 Compressor Discharge Temperature Gauge, Switch and Sender ........................................... 4-60 Minimum Pressure Valve 4-61 Minimum Pressure / Check Valve Maintenance 4-61 Thermal Bypass Valve 4-62 Thermal Bypass Valve Maintenance 4-63 Compressor Fluid Filter ............................................................................................................ 4-64 Changing Filter Elements 4-65 Troubleshooting 4-66 Coolers ..........................................................................................................................................4-68 Hydraulic Oil / Hydraulic Cooler Assembly 4-68 Compressor Oil Cooler ............................................................................................................. 4-69 Fan Speed 4-69 BI620445
SKS-W Introduction Int-9 Contents Aluminium Tube Air to Oil Cooler ...............................................................................................4-70 Aluminium Tube Air to Oil Cooler – Standard Parts ................................................................. 4-70 Removal Replacement ............................................................................................................. 4-71 Oil Cooler – Internal Cleaning .................................................................................................. 4-73 Radiator Cooler .............................................................................................................................4-75 Typical Radiator Core – Standard Parts 4-75 Cleaning 4-76 Tube Removal 4-76 Seal Installation 4-77 Tube Installation 4-78 Notes ..............................................................................................................................................4-80 Section 5 - Dust Control System .....................................................5-1 Section 5 Contents .........................................................................................................................5-3 Dust Control System ......................................................................................................................5-5 Dust Control Systems 5-5 Dust Collector 5-6 Dust Collector Assembly 5-10 Parts List 5-11 Fan Wheel 5-12 Routine Maintenance ............................................................................................................... 5-13 Water Injection ..............................................................................................................................5-14 Water Tanks.............................................................................................................................. 5-14 Water Injection Relief Valve...................................................................................................... 5-15 Water Injection Control 5-16 Water Injection Basic Circuit..................................................................................................... 5-18 Water Pump ...................................................................................................................................5-19 Pump Specifications 5-19 Servicing Instructions 5-19 Water Injection Pump and Parts List 5-20 Replacing Piston Cup Seals 5-21 Replacing Suction and Discharge Valves 5-22 Replacing Power End Bearings 5-23 Servicing the Wrist Pin Bearings 5-24 Fastener Torque Requirements ................................................................................................ 5-24 Recommended Lubricants ....................................................................................................... 5-25 Water Pump Motor Repair ........................................................................................................ 5-25 Water Injection Hydraulic Control Valve Repair........................................................................ 5-25 Water Pump Drive Coupling ..................................................................................................... 5-25 Level and Flow Transducer 5-25 Notes ..............................................................................................................................................5-26 Section 6 - Mast / Rotary Drive / Pipe Rack....................................6-1 Section 6 Contents .........................................................................................................................6-3 Mast Weldment................................................................................................................................6-5 Mast Repair 6-5 BI620445
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
Int-10 SKS-W Introduction Contents Weld Inspection Schedule .............................................................................................................6-6 Mast Inspection .......................................................................................................................... 6-6 Mast Assembly ................................................................................................................................6-7 Mast Assembly 10m 6-7 Mast Weldment 6-8 Mast Pivot 6-8 Mast Locking .............................................................................................................................. 6-8 Hoist / Pulldown Cylinder...............................................................................................................6-9 Hoist / Pulldown Cylinder Parts List 6-9 Removal From Mast Assembly 6-10 Repair 6-11 Installation ................................................................................................................................. 6-11 Hoist / Pulldown Cable Adjustment ............................................................................................6-13 Hoist / Pulldown Cable Adjustment 6-13 Hoist / Pulldown Cable Replacement 6-15 Rotary Drive ..................................................................................................................................6-17 Rotary Head Assembly and Parts List ...................................................................................... 6-17 Rotary Head Guide Alignment .................................................................................................. 6-18 Rotary Head – Drive System 6-19 Rotary Drive – Removal from Mast 6-20 Rotary Drive – Installation 6-20 Rotary Drive Gearbox – Repair 6-21 Rotary Head Bull Shaft Bearing Nut ......................................................................................... 6-22 Air Swivel .................................................................................................................................. 6-23 Winch Assembly ...........................................................................................................................6-24 Precautions on the Use of Winches 6-24 Wire Rope 6-24 Wedge Sockets ........................................................................................................................ 6-26 Grooved Drums ........................................................................................................................ 6-26 Plain (Smooth) Drums 6-27 Drums – Multiple Layers 6-27 Winch Assembly Service 6-28 BG8A and BG8B Hydraulic Winch Manual 6-29 Forward ..............................................................................................................................6-30 Explanation of Model Number ...........................................................................................6-30 Theory of Operation ...........................................................................................................6-31 Winch Installation ...............................................................................................................6-33 Wire Rope Installation ........................................................................................................6-34 Preventative Maintenance .................................................................................................6-35 071 Motor ...........................................................................................................................6-36 Trouble Shooting ................................................................................................................6-37 Disassembly of Winch........................................................................................................6-41 Planetary Carrier Service ...................................................................................................6-43 Motor Support Brake Cylinder Service ..............................................................................6-45 Brake Clutch Service .........................................................................................................6-49 Winch Assembly ................................................................................................................6-51 BI620445
SKS-W Introduction Int-11 Contents Brake Valve Service ...........................................................................................................6-53 Reversing Direction of Drum Rotation ...............................................................................6-55 Recommended Fastener Torque .......................................................................................6-56 Metric Conversion Table ....................................................................................................6-57 Deck Wrench .................................................................................................................................6-58 Deck Wrench 6-58 H.O.B.O. Wrench ...........................................................................................................................6-59 HOBO Wrench 6-59 Breakout System – H.O.B.O 6-60 Optional Hydraulic Operated Bit Basket – H.O.B.B 6-60 Pipe Positioner ..............................................................................................................................6-61 Pipe Positioner ......................................................................................................................... 6-61 Carousel Pipe Rack ......................................................................................................................6-62 Major Components 6-62 Rod Handling – Carousel Indexing 6-63 Pipe Rack Assembly 6-64 General Information.................................................................................................................. 6-65 Pipe Rack Bearings – Removal................................................................................................ 6-65 Pipe Rack Components – Inspection 6-67 Pipe Rack – Assembly and Installation 6-68 Pipe Rack Roller – Remove and Replace 6-69 Pipe Rack Roller – Disassembly and Assembly 6-70 Notes ..............................................................................................................................................6-72 Section 7 - Hydraulic Systems ........................................................7-1 Section 7 Contents .........................................................................................................................7-3 Hydraulic Symbols .........................................................................................................................7-7 Pressure Setting Sequence ...........................................................................................................7-9 Pressure Setting Sequence 7-9 Hydraulic System 7-9 Hydraulic Tank ..............................................................................................................................7-10 Hydraulic Tank .......................................................................................................................... 7-10 Return Hydraulic Filters 7-11 Main Return and Case Drain Filters ............................................................................................7-12 Routine Maintenance 7-13 Changing Filter Elements ......................................................................................................... 7-13 Main Hydraulic Pumps .................................................................................................................7-14 Pump Identification and Parts List 7-14 Right Track / Pulldown, Left Track / Rotation Pumps ...............................................................7-15 Hydraulic Piston Pumps – Removal and Replacement 7-15 Main Pumps 7-16 AA4VG 180 Hydraulic Pump EP2 Control................................................................................ 7-16 AA4VG EP Controller 7-18 EP (24V DC) Control 7-19 Technical Data 7-20 Main Hydraulic Pumps 7-21 BI620445
Int-12 SKS-W Introduction Contents Setting Procedure..................................................................................................................... 7-22 Port Locations .......................................................................................................................... 7-23 Charge Pressure, High Pressure, P.O.R and Zero Position Settings 7-24 Set Charge Pressure – 450psi (31bar) 7-24 Set Crossover Relief (High Pressure) – 5500psi (380bar) 7-25 Set Pressure Override (P.O.R) – 5000psi (345bar) 7-26 Set Mechanical Zero Position – EP Pump Control ................................................................... 7-27 Set Hydraulic Zero Position – EP Pump Control 7-28 Removal and Inspection of Charge Pump 7-29 Removal and Installation of Shaft Seal 7-30 Routine Maintenance 7-31 Maintenance ............................................................................................................................. 7-32 Charge Circuit ...............................................................................................................................7-34 Charge Circuit 7-34 Charge Filter ..................................................................................................................................7-35 Routine Maintenance 7-35 Changing Filter Elements ......................................................................................................... 7-36 Main Pumps Circuit ......................................................................................................................7-37 Main Pumps Circuit 7-37 Loop Filters ...................................................................................................................................7-38 Routine Maintenance 7-38 Changing Filter Elements 7-41 Rotation Circuit .............................................................................................................................7-42 Rotation Circuit ......................................................................................................................... 7-42 Rotary Drive Gearbox Motor ........................................................................................................7-44 Rotary Drive Gearbox Motor – Test and Repair 7-44 Shaft Seal Replacement 7-45 Trouble Shooting ...................................................................................................................... 7-47 Tram Circuit ...................................................................................................................................7-49 Tram Circuit 7-49 Main Closed Loop Circuits...........................................................................................................7-51 Diverter Valve 7-51 Operation 7-51 Diverter Valve ........................................................................................................................... 7-51 Right Track / Pulldown and Hoist Circuit ...................................................................................7-52 Basic Right Track / Pulldown and Hoist Circuit 7-52 Basic Right Track / Pulldown and Hoist 7-52 Pulldown and Hoist Circuit ..........................................................................................................7-53 Hoist / Pulldown Cylinder Counterbalance Valve ..................................................................... 7-53 Left Track / Rotation Pump ..........................................................................................................7-54 Basic Left Track / Rotation Pump Circuit 7-54 Basic Left Track / Rotation Pump 7-54 Pilot Control Manifold...................................................................................................................7-55 Pilot Control Manifold ............................................................................................................... 7-55 Auxiliary Pump Circuit .................................................................................................................7-68 Auxiliary Pump Circuit 7-68 BI620445
SKS-W Introduction Int-13 Contents Spools ...................................................................................................................................... 7-69 Electro – Hydraulic (24V DC) ................................................................................................... 7-69 Auxiliary Pump 7-71 Auxiliary Functions 7-71 Open Loop System (Low Pressure) 7-72 Auxiliary Circuit 7-75 Counterbalance Values ................................................................................................................7-77 Counterbalance Valves Adjustment 7-77 Jack Control and Mast Elevating Circuit ....................................................................................7-78 Jack Control and Mast Elevating Circuit 7-78 Auxiliary Circuit 7-79 Levelling Jack Cylinders ..............................................................................................................7-80 Jack Leg Cylinder ..................................................................................................................... 7-80 Counterbalance Valve Test Procedure 7-81 Mast Elevating Cylinders .............................................................................................................7-82 Internal Counterbalance Valve 7-82 Internal Counterbalance Valve Test Procedure ........................................................................ 7-83 Hydraulic Operated Breakout Wrench ........................................................................................7-84 H.O.B.O Wrench Circuit Schematic 7-84 H.O.B.O Wrench Circuit 7-85 Operation 7-86 Setting of H.O.B.O Sequence Valves 7-87 Cooler Fan Circuit .........................................................................................................................7-88 Fan Motor Circuit ...................................................................................................................... 7-88 Cooler Fan Motor ..........................................................................................................................7-91 Hydraulic Motor 7-91 Hydraulic Thermostatic Valve ......................................................................................................7-95 Hydraulic Cooler – Thermal Valve ............................................................................................ 7-95 Water Injection Circuit ..................................................................................................................7-96 Dust Collector and Water Injection Circuit 7-96 Water Injection Valve 7-97 Introduction 7-99 Valve Stack Assembly 7-100 Segment Alterations ............................................................................................................... 7-101 Pulsar™ Solenoid Removal and Plug 7-103 Work Port Option Exchange 7-103 Assembly Drawing – VBL By-pass Inlet Segment Parts List 7-105 Assembly Drawing – VPL Work Segment Parts List 7-107 Water Pump Motor ......................................................................................................................7-109 Water Pump Motor Repair Information ................................................................................... 7-109 Shaft Seal Repair 7-110 Hydraulic Cylinder Repair ...........................................................................................................7-113 Hydraulic Cylinders 7-113 General Information................................................................................................................. 7-114 H Head .................................................................................................................................... 7-116 N Head 7-117 BI620445
Int-14 SKS-W Introduction Contents Z Head ..................................................................................................................................... 7-118 Z Head (Two Piece)................................................................................................................. 7-119 K Head ................................................................................................................................... 7-120 M Head ................................................................................................................................... 7-121 Z Piston 7-122 Z Piston (Threaded) 7-123 H and K Piston 7-124 M Piston 7-125 N Piston 7-128 Notes ............................................................................................................................................7-129 Section 8 - Electrical Components .................................................8-1 Section 8 Contents .........................................................................................................................8-3 Electrical Locator ............................................................................................................................8-5 Electrical Locator 8-5 Parts List 8-6 Solenoid Banks 8-7 Jump Starting ..................................................................................................................................8-9 Jump Starting 8-9 Batteries .........................................................................................................................................8-11 Batteries .................................................................................................................................... 8-11 Welding Precautions ....................................................................................................................8-12 Welding Precautions ................................................................................................................ 8-12 Vigilante Guide ..............................................................................................................................8-13 Laser Depth System 8-13 Start Up and Shut Down 8-17 Alarms 8-17 Solenoid Control 8-18 Auto Lube 8-20 Gauges 8-20 Level Switches 8-21 Dust Suppression 8-21 N.B: For further information on specific electronic components, please refer to Electronic Components Section on Service Manual CD. Important Information 8-22 PLC 8-23 Touchscreen 8-26 Acknowledgements 8-27 Disclaimers 8-27 Notes ..............................................................................................................................................8-28 Vendor Documents • 8 Channel Analog Card • 32 Digital Input Card • Access Light Timer • Calibrating Laser Depth System • Hydraulic Flow Meter (optional) • Input and Output Cards • Iqan-toc • Ladder Prox Switch • LDM41A Laser Manual • Level Switch BI620445
SKS-W Introduction Int-15 Contents • Pressure Transducers • Rod Counter Prox Switch • Remote Level Display • Using a EEPROM • Water Control Module • Water Flow Transducer Section 9 - Lubrication and Preventive Maintenance ...................9-1 Section 9 Contents .........................................................................................................................9-3 Central Lube System ......................................................................................................................9-5 Description ................................................................................................................................. 9-5 Auto Lube 9-5 Central Lube Tank Assembly 9-6 Auto Lube Licoln Pheumatic Pump Owners Manual 9-7 Central Lube System Circuit 9-17 SL-1 Injectors ........................................................................................................................... 9-18 SL-1 Injectors Assembly 9-18 SL-1 Injectors Specifications .................................................................................................... 9-18 Air Service Units ...........................................................................................................................9-20 Filter Regulator ......................................................................................................................... 9-20 Air Line Oiler 9-21 Pipe Thread Lubricator ................................................................................................................9-22 Air Service Unit 9-22 Air Operated Pipe Thread Pump 9-23 Filter Locator .................................................................................................................................9-31 Air Locator Assembly 9-31 Lubrication General ......................................................................................................................9-32 Equipment Lubrication 9-32 Care of Lubrication Points ........................................................................................................ 9-32 Lubrication and Preventive Maintenance ...................................................................................9-33 Safety ....................................................................................................................................... 9-33 Track Gear 9-34 Engine Maintenance 9-35 Air Cleaners 9-36 Air Filter Elements 9-36 Alternator Maintenance ............................................................................................................ 9-36 Pump Drive and Drive Shaft Maintenance 9-37 Compressor Maintenance ........................................................................................................ 9-37 Cooler Packs 9-37 A-frame and Pivot Point Maintenance ...................................................................................... 9-39 Pull Down and Hoist Ropes and Sheaves Maintenance 9-39 Rotary Head Maintenance 9-39 Hydraulic System Maintenance 9-41 Hydraulic Maintenance 9-41 Water Pump Maintenance ........................................................................................................ 9-41 Cab Maintenance 9-41 Air Conditioner Maintenance .................................................................................................... 9-43 Battery Maintenance 9-43 Lubrication System Maintenance ............................................................................................. 9-43 Fire Suppression Maintenance 9-43 BI620445
Int-16 SKS-W Introduction Contents Weld Inspection Schedule ...........................................................................................................9-45 Weld Inspection Schedule SK Series ....................................................................................... 9-45 Lubrication and Maintenance Chart – 250hr ..............................................................................9-46 Lubrication and Maintenance Chart – 500hr ..............................................................................9-55 Lubrication and Maintenance Chart – 1000hr ............................................................................9-64 Lubrication and Maintenance Chart – 2000hr ............................................................................9-73 Lubricant Specifications ..............................................................................................................9-83 Hydraulic System 9-83 Hydraulic Tank Capacity 9-83 Compressor Lubrication 9-84 Compressor Lubricant Specifications 9-84 Lubricating Grease ................................................................................................................... 9-85 Gear Lubricant.......................................................................................................................... 9-85 Scheduled Oil Sampling Analysis 9-85 Torque Values for Split Flange Connections .............................................................................9-86 Torque Values for Split Flange Connections 9-86 Procedure No. 1-87 Revision A ................................................................................................ 9-88 Notes ..............................................................................................................................................9-89 BI620445
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
