BucyrusAmerica,Inc. 4041WurnoRoad Telephone:540-980-4530 Pulaski,VA24301 Fax:540-994-3763 Internet:www.bucyrus.com OperationManual Bucyrus-BatteryCharger Model:BucyrusSuperService Doc.No.: A6474X233
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ThismanualisintendedtoprovideGENERALproductinformationforthe Model Bucyrus SuperServiceBatterycharger.Theillustrations, descriptionsandprocedurescontainedinthispublicationapplyonlyto this unit Bucyrus America,Inc. reservestherighttorevisemodelsand designswithoutpriornotice.
This batterycharger wasmanufacturedundertheguidelines,procedures andrequirementsoftheU.S.FederalCoalMineHealthandSafetyAct, CodeofFederalRegulations,Title30,Chapter1,Subpart0,Part75for undergroundcoalmines,andotherapplicablenon-U.S.regulatory agencystandards.
Atthecompletionofthemanufacturingprocess,this unit wasissuedthe appropriateapprovalnumbersandnameplatesindicatingitmetthe technicalrequirementsoftheseregulatoryagencies.Anychangetothe designorstructureofthis unit,withouttheconsentof Bucyrus America, Inc. andtheseregulatoryagencies,oranyrepairorreplacementofparts contraryto BucyrusAmericaInc.’s instructions,mayinvalidatethese approvalsandrenderthis unit unsafetooperate.
StrictcompliancewithallFederalandStateMininglaws,regulationsand practicesregardingthesafeoperationandmaintenanceofunderground miningequipmentandstrictadherencetotheinstructionsinthismanual isnecessaryforthepersonalsafetyofthoseworkingonoraroundthis unit.
Whilethismanualattemptstoanticipatethemostimportantoperations and maintenanceneedsforthis unit,unforeseencircumstancesmay arisethathavenotbeenaddressedinthismanual.Ifanyconcernsor questionsarise,pleasecontactyour Bucyrus America,Inc. Service Representative immediately
Thisworkcontainsinformationprotectedundertradesecretandother intellectualpropertylaws,andisprotectedundertheU.S.CopyrightAct of1976,asamended.Thisworkisprovidedunderlicenseandthe licenseisnon-transferable.Distributionandaccessislimitedonlyto authorizedpersonnel.Disclosure,reproduction,distribution or unauthorizedusemaybeaviolationoffederalandstatelawsandmay subjecttheunauthorizedusertocriminalliability.
BUCYRUSAMERICA,INC. ALLRIGHTSRESERVED
TableofContents A6474X233 SUVA/02 Tableofcontents 1. Aboutthismanual Aboutthismanual......................................................................1.3 Beforestartingtowork 1.3 Whoisthisoperatingmanualintendedfor?............................1.3 Whatisthepurposeofthisoperatingmanual? 1.4 Charactersandsymbolsused.................................................1.5
Yoursafety Yoursafety..................................................................................2.3 Personnel 2.4 Operation 2.4 Installationandrepair.........................................................2.4 Operatingconditions 2.5 Intendeduse ......................................................................2.5 Unauthorizeduse 2.5 Safetyinstructions...................................................................2.7 Storageandtransport 2.9 Installationandstart-up......................................................2.9 Operation 2.10 Maintenanceandrepair ...................................................2.10 Overviewofthesafetyinstructions 2.13 3. Storageandtransport Storageandtransport................................................................3.3 Storage 3.3 Storageofthemachineandspareparts 3.3 Transport 3.4 Loadunits;dimensionsandweights..................................3.4 Beforetransport 3.5
Installation Installation 4.3 Pointstoobservepriortoinstallation 4.3 Whoisallowedtocarryoutinstallation? 4.3 Whichtoolsarerequiredforinstallation? 4.3 Notesoninstallation 4.3 Pre-installationchecklist 4.5 Generalinformation ...........................................................4.5
2.
4.
5. Operation
6.
TableofContents ModelBucyrusSuperServiceBatteryCharger Safetyfeatures 4.7 Location 4.5 Overviewofthebatterycharger 4.11
Operation....................................................................................5.3 Howtooperatethe batterycharger 5.3 Whoisallowedtooperatethe batterycharger?................5.3 Whencan charging bestarted? 5.3 Controlsandindicators...........................................................5.4 Battery charging procedure 5.7 Charging............................................................................5.3 Equalizingcharge 5.3 Operatinginstructions 5.3 Watering 5.3 Cleaning 5.3 Shutdownprocedure 5.12 Displayfaultmessages 5.12 Electricalsystem 5.15 Inputandoutputratings 5.15 D.C.voltage 5.3 A.C.voltage 5.3 Troubleshooting 5.15 Generalinspection 5.3 Serviceinformation 5.3 Troubleshootingandreplacingsilicondiodes 5.3 Checkingcapacitors 5.3
Technicaldata Technicaldata............................................................................6.3 Componentsofthe batterycharger 6.3 Technicaldatasheet .........................................................6.3 Tighteningtorques 6.19
Foryourinformation Foryourinformation..................................................................7.3 Ourservice 7.3 Serviceaddress.................................................................7.3 Rebuildfacilityaddress 7.4
7.
Aboutthismanual
applicableoperatingmanual
Machine type
Aboutthis manual
Thischapterprovidesimportantinformationmakingiteasierforyouto usethismanual.Youwillalsobe given informationonthestructureof themanualandthesymbolsandcharactersused.
Beforestartingtowork
Takecaretoensurethattheoperatingmanualavailabletoyouis applicableforthetypeofequipmentormachineused.
Thisoperatingmanualisintendedfor:
Model Bucyrus SuperServiceBatteryCharger SerialNo.: N/A
andisonlypermitted tobeusedforequipmentofthistype.
Theoperatingmanualmustbeaccessibleatalltimestoallpersons workingonorwiththe unit. Itshould,ifpossible,alwaysbeavailableattheplaceofoperation.
newoperationmanual
Sendforanewoperation manualimmediatelyifthepresentmanualisno longercompleteorhasbecomeillegible.
Whoisthisoperatingmanualintendedfor?
Thisoperatingmanualisintendedforthosepersonswhoworkwithoron the unit
Everypersonworkingonthefaceorinthe intersectionbetweenfaceand entryorintheentrymustreadthisoperatingmanual.
Thisincludespersonswho:
areinchargeoftransport
performassembly/disassemblywork
operatethemachine
eliminatefaults
performdailyroutineworkonthefaceor intheentry
performmaintenancework
performrepairwork
supervisorypersonnelwho:
initiateand/or
supervisetheactivitiesjustindicated.
Beforestartingtowork A6474X233 SUVA/02 1.3
cost-effectiveness
Whatisthepurposeofthisoperatingmanual?
Thisoperatingmanualisintendedtohelpyouworkefficientlyandsafely withourproduct.Itcontainsimportantinformationonalltheactivities relatedtothe unit
Readthisoperatingmanualcompletelyandatease.Payspecial attentiontothesafetyinstructions.Trytomemorizetheappearanceand themeaningofthesafetyandinstructionsymbols.
service
Ifanydetailsarenotclearlyunderstood,pleasecontactourservice department.Ourserviceaddressisgiveninthechaptertitled“Foryour information”.
safety Readthechapter“Foryoursafety”withspecialattention.Thechapter containsimportantinformationindicatingpossiblehazards.Observethe informationgivenandfollowtheproceduralinstructions.
Beforestartingtowork ModelBucyrusSuperServiceBatteryCharger
1.4
Charactersandsymbolsused
Thefollowingcharactersandsymbolsare usedforsafetyinstructions andimportantinformationintheoperatingmanual.
Trytomemorizethesymbolsandtheirmeanings.
DANGER!
Pointsinthetextmarkedwiththissymboldrawyourattentionto immediatelyimpendingdanger.Possibleconsequencesare: veryseriousinjuryorevendeath.
WARNING!
Thesepointscontaininformationondangeroussituations. Possibleconsequencesare:veryseriousinjuryorevendeath.
CAUTION!
Thissymboldrawsattentiontodangeroussituations.Possible consequencesare:lighttomoderatelyseriousinjuriesand machinedamage.
NOTICE!
Pointsinthetextmarkedwiththissymboldrawattentionto harmfulsituations.Possibleconsequencesare:damagetothe machineordamageintheimmediatevicinity.
IMPORTANT!
Pointsinthetextmarkedwiththissymbolcontainusefultipsand informationintendedtofacilitateworkforyou.Theydonotwarn aboutharmfulordangeroussituations.
Itemsinlistsaremarkedwithbullets.
– Pointsinsub-lists aremarkedwithalongdashatthestartofthe line.
Pointsintextmarkedinthiswaydescribeindividualoperations. Followtheseinstructionsstepbystep.Theywillhelpyoucarryout yourworkfasterandmoreimportantly,safer.
Beforestartingtowork A6474X233 SUVA/02 1.5
Beforestartingtowork ModelBucyrusSuperServiceBatteryCharger 1.6
Yoursafety
Yoursafety
Thischapterprovidesvitalinformationforyoursafety. Payspecialattentiontothischapter.Thesafetyinstructionsandrulesof procedurewillhelpyoutoavoidhazardoussituationsandtoperformthe necessaryworkassafelyaspossible.
stateoftheart The batterycharger hasbeenmanufacturedinaccordancewiththestate oftheartandgenerallyrecognizedsafetystandardsandregulations. Youandotherscanneverthelessbeexposedtodangeroussituations e.g.asaresultofenvironmentalinfluences,machinedamageor operatorerrors.
Donotmakeanyalterationsormodificationswhichcouldimpairthe safetyofthe unit.Allmodificationsandchangesmustbeapprovedby Bucyrus America,Inc.
Useonlyoriginalsparepartsfrom Bucyrus America,Inc. Notethatthe useofpartsfromothermanufacturerswillvoidtheguarantee.
Inadditiontothisoperatingmanual besuretoalsoobservethe respectivelegalprovisionsandregulationsinyourcountry.
Observe thesafetyandaccidentpreventionregulations:
ofthemine.
oftheminesinspector and
oftheminingsupervisoryauthorities
furtheroperatingmanuals
Pleasereadalsotheoperatingmanuals for the batteriestobecharged andequipmenttobeoperated carefullyandthoroughly.Clarifyany questions before startingwork.
Personnel A6474X233 SUVA/02 2.3
Personnel Operation
The batterycharger mayonlybeoperatedbyqualified,trained personnel.
training The batterycharger isonlyallowedtobeoperatedbyqualifiedpersonnel whocanprovideproofofhavingbeentrainedonthisunit. Readingoftheoperationmanual,especiallythechapteronsafety,shall constituteapartofthistraining.
Youmusthaveadequateknowledgeofthe
electrics, operation andmustbeabletoprovethisknowledge.
Installationandrepair
Asafundamentalrule,installationandrepairworkmayonlybecarried outbypersonnelwhohavebeenadequatelytrainedfortheseparticular requirements.
Installationandrepairworkon:
safety components
theelectrics
mayonlybecarriedoutbyserviceengineersfrom Bucyrus America,Inc. orbyspeciallyqualifiedpersonnelofthemine.
Personnel
2.4
ModelBucyrusSuperServiceBatteryCharger
Operating conditions
Operatingconditions
Intendeduse
The batterycharger hasbeendesignedandmanufacturedpurelyfor rechargingofminepowerstoragebatteries.
Intendedusesinclude:
therechargingofminepowerstoragebatteriesthatarespecifiedon thechargernameplate.
Unauthorizeduse
Applicationsnotexpresslylistedasintendedusesareunauthorizeduses andarenotallowedtobeperformedwiththe charger
the rechargingofothertypesofbatteriesnotspecifiedonthecharger nameplate.
Bucyrus America,Inc. acceptsnoliabilityforanydamageresultingfrom anysuchunauthorizeduse.
A6474X233 SUVA/02 2.5
Operatingconditions ModelBucyrusSuperServiceBatteryCharger 2.6
Safetyinstructions
Safetyinstructions
Generalrules:
general Alwaysworkwithfullconcentration. Familiarizeyourselfwithyourworkingenvironment.
personalequipment
Alwayswearyourpersonalprotectiveequipment. Thisalsoincludeseye andclothingprotection.
Informyourcolleaguesof:
yourexactlocation.
theworkyouareperforming.
thetimethatyouwillprobablyrequire.
safetyequipment
Startthe unit onlywhenitisinagoodandsafeoperatingconditionand allprotectivedevices,e.g.EMERGENCYSTOPdevices,cover plates, etc.arecorrectlyinstalled.
Observetheopticalstart-upwarningsofthe unit.
symbolplates
emergencystop
Observethesymbolplatesonthe unit.
PresstheEMERGENCYSTOPswitchimmediatelyintheeventoffault orirregularitiesinoperation.Reportanypeculiaritytoyoursuperiorso thatnecessarymeasurescanbetakenimmediately.
lock-out
Lock-out anddisconnect the powersystem whileperforming:
maintenancework
inspectionwork
repairwork
cordonoffworkingarea
Cordonoffyourworkingareawidelyfor the batterycharger
A6474X233 SUVA/02 2.7
Safetyinstructions
Personalprecautions
Havesomeonewithinrangeofyourvoiceorcloseenoughtocome toyouraidwhenyouworknearabattery
Have plentyoffreshwaterandsoapnearbyincasethebattery electrolytecontactsskin,clothing,oreyes
Wearcompleteeyeprotectionandclothingprotection.Avoid touchingeyeswhileworkingnearabattery
Ifthebatteryelectrolytecontactsskinorclothing,washimmediately withsoapandwater.Iftheelectrolyteentersthe eye,immediately floodtheeyewithrunningcoldwaterforatleastten(10)minutes andgetmedicalattentionimmediately
Neversmokeorallowasparkorflameinvicinityofabattery
Avoiddroppingmetaltoolsontoabattery. Theymay sparkorshort circuitthebatteryorotherelectrical partsthatcouldcausean explosion
Removepersonalmetalitemssuchasrings,bracelets,necklaces, andwatcheswhenworkingwithabattery.Abatterycanproducea shortcircuitcurrenthighenoughtoweldaringor theliketometal, causingasevereburn
Neverchargeafrozenbattery
Ifitisnecessarytoremovethebatteryconnections,alwaysremove thegroundedterminalfromthebatteryfirst.Makesureallloadsare disconnectedandunitisoff,soasnottocauseanarc
Besuretheareaaroundthebatteryiswellventilatedwhilethe batteryisbeingcharged
Whencleaningbatteryterminals,becarefultokeepcorrosionfrom comingincontactwiththeeyes
Studyallthebatterymanufacturer'sspecificprecautionssuchasdo notremovecellcapswhilecharging,recommendedratesofcharge, andmaintenanceprocedures
ModelBucyrusSuperServiceBatteryCharger 2.8
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
