Product Description
WARNING: DO NOT use this machine for any other purpose than blasthole drilling. The Infinity Series rotary blasthole drills are designed for blasthole drilling purposes only. Any other use could result in personal injury, property damage and will void the warranty.
The Bucyrus Infinity Series is specifically designed for Blast Hole Drilling Operations.
The SKSW is a crawler mounted drill rig, which consist of two (2) major assemblies:
1. Rotary Drill Assembly
2. Excavator Type Undercarriage
The Rotary Drill assembly is made up of the Engine Package, Compressor Package, Hydraulic System, Rotary Drive, Pull-Down and Hoisting System and Drill Pipe Handling mechanism.
The Crawlers are powered by two (2) hydrostatic motors. Each Crawler has its own independent, variable and reversible speed control, and is equipped with 29.5 inch (750mm) wide triple cleated grousers.
Manual Contents
This manual is furnished with your Bucyrus Infinity Series Blasthole Drill to acquaint you with the correct operating procedures and to provide the necessary daily equipment maintenance information required to maintain your machine in a reasonable condition.
NOTE: This manual should be considered a permanent part of your machine and must remain with the machine at all times.
The instructions in this manual are not intended to cover all details about this machine, nor do they intend to provide for every possible contingency that may be encountered in connection with the daily operation or maintenance of this machine. Should further information be desired or should particular problems arise which are not covered sufficiently in this manual, the matter should be referred to Bucyrus.
The descriptions and specifications contained in this manual were in effect at the time of printing. The right is reserved to make changes at any time without notice and without obligation.
Bucyrus International, Inc.®
SKS-W Introduction Int-4 Revised February, 10 BI620154
Front of Machine
Bucyrus International, Inc.® SKS Locator Revised February, 10 Int-5 SKS-W Introduction BI620154
Fig. i-1 SKS Top View with mast removed
SKS Locator
Fig. i-2 SKS Upper Mast
Bucyrus International, Inc.®
Fig. i-3 SKS Rear View and Lower Mast
SKS-W Introduction Int-6 Revised February, 10 BI620154
Introduction ...........................................................................................................................................3 Operator / Client Support ......................................................................................................................4 Parts Ordering and Product Support ....................................................................................................5 Production Description ..........................................................................................................................6 SKS Locator ..........................................................................................................................................7 Contents ...............................................................................................................................................9 Section 1 Safety ................................................................................................................................... 1-1 Safety ................................................................................................................................................1-2 Section 2 Operators Controls.............................................................................................................2-1 Graphic Symbol Legend ...................................................................................................................2-2 Warning Decals .................................................................................................................................2-7 Operator Control Panel ..................................................................................................................2-10 Control Panel & Gauge Panel .........................................................................................................2-12 Switch Panel ...................................................................................................................................2-14 Circuit Breaker Panel .............2-18 Main Control Panel .............2-19 Instrumentation Panel .....................................................................................................................2-20 Cab Heater .....................................................................................................................................2-22 Air Conditioner ................................................................................................................................2-24 Section 3 Lubrication & Preventative Maintenance .........................................................................3-1 Service Points - Mainframe ............................................................................................................... 3-2 Service Points - Mast ........................................................................................................................3-3 Lubrication - General ........................................................................................................................3-6 Lubrication & Maintenance Chart .....................................................................................................3-7 Lubrication Specifications ...............................................................................................................3-10 Engine Oil Specifications ................................................................................................................3-17 Preventative Maintenance ..............................................................................................................3-18 Section 4 Operating Instructions ....................................................................................................... 4-1 Pre-Start Checks ..............................................................................................................................4-2 Fire Suppression System (optional) ..................................................................................................4-4 Normal Strat-Up Procedure ..............................................................................................................4-6 Ground Level Engine Stop (optional) ................................................................................................4-8 Cold Weather Start-Up......................................................................................................................4-9 Propelling Machine ............................................................................................................ 4-12 Leveling Machine .............................................................................................................. 4-14 Re-Leveling Machine ......................................................................................................................4-15 Raising Mast ...................................................................................................................................4-16 Lowering Mast ................................................................................................................................4-17 Loading Drill Pipe ............................................................................................................................4-18 Preparing to Drill .............................................................................................................................4-19 Drilling Procedures .........................................................................................................................4-20 Multiple Pass Drilling ......................................................................................................................4-22 Retracting Drill Pipe ........................................................................................................................4-24 Section 5 Drilling Practices ................................................................................................................ 5-1 Drilling Terminology...........................................................................................................................5-2 Bucyrus International, Inc.® Contents Revised February, 10 Int-7 SKS-W Introduction BI620154
Bit Weight & Rotary Speeds .............................................................................................................5-3 Rotary Drill Bits .................................................................................................................................5-5 Rotary Blast Hole Drill Strings ..........................................................................................................5-8 Compressed Air ..............................................................................................................................5-12 Drilling Related Problems ...............................................................................................................5-13 Operating Problems and Indicators ................................................................................................5-14 Solving Drilling Problems ................................................................................................................5-15 Section 6 Machine Specifications and Transport .............................................................................6-1 SKS Dimensions ...............................................................................................................................6-2 SKS Weights and Dimensions ..........................................................................................................6-5 Transporting Machine .......................................................................................................................6-6 SKS Transient Stability Limits ......................................................................................................... 6-12 Metric Conversions .........................................................................................................................6-13 Section 7 Additional Equipment ........................................................................................................ 7-1 Operators Seat .................................................................................................................................7-2 Uphole Velocity .................................................................................................................................7-4 9 Rotary Blast Hole Drill Pipe ...........................................................................................................7-5 Bit Change Procedure with HOBB ...................................................................................................7-11 Vigilante PLC System ..................................................................................................................... 7-15 Bucyrus International, Inc.® Contents SKS-W Introduction Int-8 Revised February, 10 BI620154
Bucyrus International, Inc.® Revised February, 10 1-1 SKS-W Safety Safety
BI620154
Section 1 Safety
The Rotary Drill is a heavy moving machine with a boom capable of extending its reach vertically and horizontally. Like all moving objects and reach extending devices, there are potential hazards associated with its use. These hazards will be minimised if the machine is properly operated, inspected, and maintained. The operator's must read this manual and have been trained to use the machine in an appropriate and safe manner. Non-English speaking persons must have an interpreter explain all safety and operating procedures in this manual. Should any questions arise concerning the maintenance or operation of the machine contact Bucyrus at 1-800-258-0009.
Safety Alert Symbol
The safety alert symbol is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Safety Alert Symbol
Hazard Classification
A multi-tier hazard classification system is used to communicate potential personal injury hazards. The following signal words used with the safety alert symbol indicate a specific level of severity of the potential hazard. Signal words used without the safety alert symbol relate to property damage and protection only. All are used as attention-getting devices throughout this manual as well as on decals and labels fixed to the machine to assist in potential hazard recognition and prevention.
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Indicates a potentially hazardous situation which, if not avoided, may result in property or equipment damage.
Bucyrus International, Inc.® Safety SKS-W Safety 1-2 Revised February, 10 BI620154
Safety Alert Symbol. Used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Entanglement Hazard. Death or serious injury can result from contact with rotating drill steel and drivelines.
Entanglement Hazard. Rotating parts can cause personal injury.
See Operator's Manual for instructions. If you do not understand the information the manuals, consult your supervisor, the owner, or the manufacturer.
Keep clear of rotating drill steel and drivelines. Switch off engine before performing service.
Keep away from fan and belt when engine is running. Stop engine before servicing.
Explosion / Burn Hazard. Will cause death, burns or blindness due to ignition of explosive gases or contact with corrosive acid.
Keep all open flames and sparks away. Wear personal protective equipment, including face shield, gloves and long sleeve shirt.
READ MANUALS
Read all manuals prior to operation.
Explosion Hazard. Death or serious injury can result from the use of ether or other high energy starting aids.
Explosion Hazard. Death or serious injury can result from the use of ether or other high energy starting aids.
Do not use ether or other high energy starting aids. Engine equipped with grid heating system.
Do not use ether or other high energy starting aids in compressor.
Burn Hazard. Death or serious injury can result from release of hot pressurized liquids.
Keep away from fl ames.
Relieve all pressure.
Allow to cool before performing service on compressor.
Bucyrus International, Inc.® Safety Revised February, 10 1-3 SKS-W Safety BI620154
Potential Hazard Prevention
Flying Object & Spray Hazard. Death or serious injury can result from release of pressurized liquids.
Shut off live air at source, and relieve all pressure before removing fi ller plug.
Flying Object Hazard. Serious injury or death can occur if drill is operated without guards in place.
Use guards. Keep in place.
Flying Object Hazard. Serious injury or death can occur if track tension is adjusted improperly.
Read and understand the procedures in the Operation and Maintenance Manual before adjusting track tension
Electrocution Hazard. Death or injury can result from contacting electric power lines.
Maintain required clearance.
See Table 1-1 in this manual.
Burn Hazard. Hot fl uid under pressure can scald.
Allow to cool before opening.
Trip & Fall Hazard. Death or serious injury can result from tripping and falling.
Keep off top of machine.
Fall Hazard. Death or serious injury can result from falling.
Use the access system provided when servicing the machine.
Bucyrus International, Inc.® Safety SKS-W Safety 1-4 Revised February, 10 BI620154
Inhalation Hazard. Compressor discharge air is hazardous if inhaled. Death or serious injury may result.
Keep clear of compressor air discharge area.
Injection Hazard. Escaping fl uid under pressure can penetrate skin, causing serious injury.
Relieve pressure before disconnecting hydraulic lines. Keep away from leaks and pin holes. Use a piece of cardboard or paper to search for leaks. Do not use hand.
Crush Hazard. Death or serious injury can result from contact with moving centralizer.
Keep clear of moving centralizer. Do not actuate centralizer until personnel are clear.
Crush Hazard. Death or serious injury can result from contact with moving machine.
Keep clear of moving machine.
Crush Hazard. Death or serious injury can result from contact with moving feed mast.
Read and understand operator's manual and all safety signs before attempting to remove feed mast swing pin.
Drill Feed And Table Can Fall causing serious injuries or death.
Always raise the drill feed and feed table clear of all obstacles before moving the machine. Raise them high enough to allow for rough ground or small hills.
Caution. Do not use high pressure spray by electrical connections.
Do Not allow anyone under the drill feed or feed table unless machine parts are not moving and are supported.
Do Not attempt to repair a pivot pin that has failed or has been sheared.
Bucyrus International, Inc.® Safety Revised February, 10 1-5 SKS-W Safety BI620154
Before Operation
• Do study this manual and fully understand the controls.
• Do be sure all safety guards are securely in place.
• Do wear safety helmet, glasses and hearing protection when operating or working on machine.
• Do be sure all personnel are clear of the machine and work area before starting the engine or operating machine.
• Do be sure drill area is clear of all obstructions before operating machine.
• Do attach safety chain when using towbar.
• Do Not operate machine with:
-A hydraulic leak
-Broken or damaged electrical wiring
-Damaged hydraulic hoses or fittings
Clearances from Overhead High Voltage Lines
Clearances from High Voltage Lines Line VoltageMinimum Clearance 0 to 50 kv 10 ft (3 m) 50 to 200 kv 15 ft (4.6 m) 200 to 350 kv 20 ft (6.1 m) 350 to 500 kv 25 ft (7.6 m) 500 to 750 kv 35 ft (10.7 m) 750 to 1000 kv 45 ft (13.7 m)
Bucyrus International, Inc.® Safety SKS-W Safety 1-6 Revised February, 10 BI620154
Table 1-1 Minimum safe distances from high voltage lines.
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Operation
• Do provide sufficient ventilation when running the engine in an enclosed area. Exhaust gasses contain carbon monoxide, a deadly poison, which is colorless and odorless.
• Do make sure the drill pipe is secured in the loader before raising or lowering the mast, if your machine is equipped with a drill pipe loader
• Do examine the surface before drilling to determine the possible presence of unfired explosives.
• Do Not drill into or near a "bootleg" hole or any hole that may contain explosives.
• Do Not use the machine for any other purpose than what it was designed for. This machine is designed for rotary blasthole drilling operations only.
• Do Not wear jewelry or loose fitting clothing when working on machinery. Keep clothing and hands clear of moving parts.
• Do Not travel on steep inclines soft or unstable ground or close to unsupported excavations.
• Do Not move machine if Rotary Drill is in a potentially unstable position.
• Do Not propel machine with mast up.
After Operation
Normal Shut Down:
1. Be sure machine is on solid level ground. Lower jacks, so the jack pads just touch the ground, but do not lift machine up.
2. Be sure all controls are in the OFF or NEUTRAL position.
3. Allow engine to idle for a minimum of five (5) minutes before stopping.
4. Turn the ignition key to OFF position.
5. Check machine for any unusual conditions.
6. Report any defects to your immediate supervisor.
Bucyrus International, Inc.® Safety Revised February, 10 1-7 SKS-W Safety BI620154
Fig. i-0 Electronic Control ModuleCat 3412E Electronic Engine
1. Electronic Control Module (ECM)
2. Plug-Ins (shown disconnected)
Disconnect from ECM BEFORE welding.
Fig. i-0a Electronic Control Module - Cummins QST30 Electronic Engine - Right Side (disconnect left side also)
1. Electronic Control Module (ECM)
2. Plug-Ins (shown disconnected)