Typ 1626/3048-2X5340-2056 & 1676/3810-2X5340-2056
Doc-No.: 7420 178 000 BA 00
ID-Nr. BI628324 Juni 2013 SAFETY.CAT.COM SAFETY.CAT.COM
Shield support
Operation and Maintenance Manual
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© 2003 CATERPILLAR ALL RIGHTS RESERVED
CAT, CATERPILLAR, THEIR RESPECTIVE LOGOS, ”CATERPILLAR YELLOW“ AND THE “POWER EDGE” TRADEDRESS, AS WELL AS CORPORATE AND PRODUCT IDENTITY USED HEREIN, ARE TRADEMARKS OF CATERPILLAR AND MAY NOT BE USED WITHOUT PERMISSION.
Industriestraße1Phone:+49(0)2306/709-0Email:info@de.bucyrus.com D-44534LünenFax:+49(0)2306/709-1421Web:www.bucyrus.com BucyrusEuropeGmbH Operatingmanual Shieldsupport 1626/3048-2X5340-2056& 1676/3810-2X5340-2056 Doc.No.:7420178000BA00 Translationoftheoriginaloperatingmanual
Amendmentsandalterationstothispublicationarenotsubjectto notification.Bucyrusreservesallrightstothispublication.
Itscontentisprotectedbycopyrightlaws.Nopartofthispublicationmay bereproducedortransferredinanywayorformwithoutthepriorwritten approvalofBucyrus.
Bucyrusassumesnoliabilityfordirectorindirectconsequencesof misprints.
Wereservetherighttointroducemodificationsasaresultoftechnical developmentswithoutpreviousnotice.
BucyrusEuropeGmbH,Lünen2011E
Translationofthe originaloperating manual.
Contents Doc.No.:7420178000BA00VSSS/03 Contents 1.Aboutthismanual Beforestartingwork 1.3 ............................. Personsforwhomtheoperatingmanualisintended 1.3 Purposeofthisoperatingmanual 1.4 Charactersandsymbolsused 1.4 ........................ 2.Yoursafety Personnel 2.3 ...................................... Operation 2.3 Installationandrepairs 2.4 Operatingconditions 2.5 ............................ Intendeduse 2.5 Unauthorizeduse 2.5 Safetyinstructions 2.6 3.Storageandtransport Storage 3.3 ........................................ Storageoftheequipment 3.3 Storingusedequipment 3.4 Transport 3.5 ...................................... Loadunits;dimensionsandweights 3.5 Beforetransport 3.5 Shieldtransport 3.7 .................................... Transportsafetydevice 3.8 Verticalshafttransport 3.9 .......................... Mountingofthetransportequipment 3.10 Liftingandloweringtheshield 3.11 4.Installation Pre-assemblyoftheshieldunits 4.3 .................. Installationoftheshieldunits 4.3 .................... Supplyconnections 4.5 ................................ Establishingalinkbetweenconnections 4.9 Requirementsforthefacehydraulicsystem4.10 ....... Watersprayingsystemrequirements4.11 ............. Commissioning4.12 ................................. Tobeobservedpriortostartup 4.12 Howtoputthesupportintooperation 4.14 Corrosionprotectionofhydrauliccomponents 4.14 BucyrusEuropeGmbH,Lünen2011 E
5.Operation
6.TechnicalData
Contents Shieldsupport1626/3048-2X5340-2056&1676/3810-2X5340-2056
Requirements5.3 .................................. Operatingconditions5.3 Safetyrequirements5.6 Operationoftheshieldsupport5.9 ................... Worksafety5.14 ..................................... Operationoftheshieldhydraulics5.15 ................ Arrangementofhydrauliccomponentsonthesupport5.15 FunctionsoftheHPballvalves5.17 Shieldhydraulics5.18 Shieldcomponents5.29 ................................. Plugwithpressurerelief5.39 ............................. Operationofthedoublebackflushfilter5.42 ................ Repairandemergencyoperation5.43 ..................... Operationandfunctionsoftheelectrohydrauliccontrolunit5.45 Shieldvariantfunctions5.46 Functionsofthewatervalveunit5.48 Maintenance5.49 .................................... Specialmeasures5.49 Dailymaintenance5.50 Weeklymaintenance5.51 Everysixmonths5.51 .................................. Regular,scheduleddamageassessment5.51 .............. Troubleshooting5.52 ................................ Instructionsfortroubleshooting5.52 ...................... Faultlocalization5.52 ................................... 3/2-wayorpilotvalve5.55 ............................... Pilotedcheckvalves5.55 Internalby-passinprops5.56 Pressurereliefvalvedefective5.56 Defectiveorblockedfilter5.56
Description6.3 ..................................... Mainsubassemblies6.4 Maindimensions6.6 Skidwithlemniscaticlinksandrelaybarassembly6.7 Canopy6.11 Cavingshield6.14 Technicaldata,steelstructure6.16 Hydraulicsystem6.19 ............................... Shieldcontrolsystem6.19 ............................... Hydraulicprop,two-stage6.22 ........................... BucyrusEuropeGmbH,Lünen2011 E
Contents Doc.No.:7420178000BA00VSSS/03 Hydrauliccylinder 6.24 ............................... Stabilizingcylinder 6.25 Liftingcylinder 6.25 Shiftingram 6.26 Technicaldata,hydrauliccylinder 6.27 Pressurereliefvalves 6.29 ............................ Anglesofinclinationofthecanopy 6.31 ............... Accessories 6.32 .................................... Steeringdevice“canopy-canopy” 6.32 Permissiblemedia 6.35 .............................. Hydraulicfluids 6.35 Qualityoftheprocesswater 6.37 Lubricatinggreasesandpastes 6.39 Tighteningtorques 6.41 .............................. ScrewswithISOmetricthread 6.41 7.Foryourinformation Standardsandguidelines 7.3 ........................ Referencedstandardsandguidelines 7.3 Identificationoftheshield 7.5 ....................... Nameplate 7.5 Shieldnumber 7.6 ..................................... BucyrusEuropeGmbH,Lünen2011 E
Contents Shieldsupport1626/3048-2X5340-2056&1676/3810-2X5340-2056 BucyrusEuropeGmbH,Lünen2011 E
1 Aboutthismanual
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
Aboutthismanual
Thischaptercontainsimportantinformationthatmakesiteasierfor youtousethismanual.Itprovidesyouwithinformationaboutthe structureofthemanualandthesymbolsusedinit.
Beforestartingwork
Usinganoperatingmanualthatisnotwrittenfortheproducttypeat handcanresultinasafetyhazardforyourselfandothers. Ensurethatthedataontheshieldagreeswiththedatagiveninthe operatingmanual.
Thisoperatingmanualbelongstothe:
Shieldsupport 1626/3048-2X5340-2056* IDnumber74201780000001/02 and
Shieldsupport 1676/3810-2X5340-2056withthe IDnumber74201790000001
andisonlypermittedtobeusedforshieldsofthistype!
Theoperatingmanualmustbeaccessibleatalltimestoallpersons workingonorwiththeshield.
Thereshould,ifpossible,alwaysbeanoperatingmanualforthe productavailableattheplaceofoperation.
Sendforanewoperatingmanualimmediatelyifthepresentoperatingmanualisnolongercompleteorhasbecomeillegible.
Personsforwhomtheoperatingmanualisintended
Thisoperatingmanualisintendedforthosepersonswhoworkwith orontheshields.
Allpersonsworkingontheface,attheedgeofthefaceoratthe entrymustreadthisoperatingmanual.
Thisincludespersonswho:
J areinchargeoftransport,
J preparetheriseheading,
J performassembly/disassemblywork,
J operatetheshields,
J correctmalfunctions,
J performdailyroutineworkontheface,
J monitor/lookafterforthehydraulicsystem,
J performmaintenancework,
J performrepairwork.
J supervisorypersonnelwho:
Supervisorypersonnelwho:
J initiatetheactivitiesnamedaboveand/or
J supervisetheactivitiesnamedabove.
*Theshieldsupportisreferredtoasthe"shield"inthefollowingtext.
Beforestartingwork Doc.No.:7420178000BA00VSSS/03 1.3
E
BucyrusEuropeGmbH,Lünen2011
applicableoperatingmanual shieldtype
newoperatingmanual
Purposeofthisoperatingmanual
Thisoperatingmanualcontainsgeneralinformationonthesafeand efficienthandlingofshieldsupportsandprovidesyouwithimportantinstructionsontheworkperformeddirectlyonorwiththeshield support.
Therefore,readthisoperatingmanualcompletelyandatleisure. Payspecialattentiontothesafetyinstructions.
Trytomemorizetheappearanceandmeaningofthesafetyandinstructionsymbols.
Shouldyouhaveanyquestions,pleasecontactourServiceDepartment.ContactdetailsaregiveninChapter7ofthisoperating manual.
PayspecialattentiontoChapter2,“Yoursafety”.Thischaptercontainsimportantinformationindicatingpossiblehazards.
Observethisinformationandfollowtheproceduralinstructions.
Charactersandsymbolsused
Thefollowingsignsandsymbolsareusedforsafetyinstructions andimportantinformationintheoperatingmanual.
Trytomemorizethesymbolsandtheirmeanings.
Danger!
Pointsinthetextmarkedwiththissymbolalertyoutoanimminentdanger.Possibleconsequencesareveryseriousinjury orevendeath.
Warning!
Thesepointscontaininformationonhazardoussituations. Possibleconsequencesareveryseriousinjuryorevendeath.
Caution!
Thissymboldrawsattentiontodangeroussituations.Possible consequencesarelighttominorinjuriesanddamagetomachinery.
Notice!
Pointsinthetextmarkedwiththissymboldrawattentionto harmfulsituations.Possibleconsequencesaredamagetothe shieldordamageinitsimmediatevicinity.
Important!
Pointsinthetextmarkedwiththissymbolcontainusefultips andinformationintendedtofacilitateworkforyou.Theydonot warnaboutharmfulordangeroussituations.
J Itemsinlistsaremarkedwithbullets.
–Pointsinsub-listsaremarkedwithalongdashatthestartof theline.
. Textpassagesindicatedinthiswaydescribeindividualwork steps.Followtheseinstructionsstep-by-step.Thiswillhelpyou carryoutyourworkfasterand,moreimportantly,moresafely.
Beforestartingwork Shieldsupport1626/3048-2X5340-2056&1676/3810-2X5340-2056 1.4
BucyrusEuropeGmbH,Lünen2011 E operatingmanual service safety
2 Yoursafety
Yoursafety
Thischapterprovidesimportantinformationforyoursafety. Payspecialattentiontothischapter.Thesafetyinstructionsand rulesofprocedurewillhelpyoutoavoidhazardoussituationsand toperformthenecessaryworkassafelyaspossible.
Theshieldsupporthasbeenmanufacturedusingstate-of-the-art technologyandinaccordancewiththegenerallyrecognizedsafety standardsandregulations.
Youandotherscanneverthelessbeexposedtodangeroussituations,e.g.,asaresultofenvironmentalinfluences,machinedamageoroperatorerrors.
Donotmakeanymodificationsorcarryoutconversionswhich couldimpairthesafetyoftheshieldsupport.Allmodificationsand conversionsmustbeapprovedbyBucyrus.
UseonlyoriginalsparepartsfromBucyrus.Notethatuseofparts fromothermanufacturerswillvoidtheguarantee.
Inadditiontothisoperatingmanualbesuretoalsoobservetherespectivelegalprovisionsandregulationsforaccidentpreventionin yourcountry.
Observethesafetyandaccidentpreventionregulationsofthefollowingparties:
J ofthemine,
J oftheminesinspectorate,and
J ofminingsupervisoryauthorities.
Pleasealsoreadtheoperatingmanualsofthecomponentsrequiredforoperation,e.g.gearboxes,E-motors,etc.carefullyand thoroughly.Clarifyanyquestions before startingwork.
Personnel Operation
Theshieldsupportmaybeoperatedonlybytrainedpersonnel. Theshieldsupportmayonlybeoperatedbyqualifiedpersonnel whocanprovideproofofhavingbeentrainedonthecontrol system installed.
Readingoftheoperatingmanual,especiallythechapteronsafety, mustconstituteapartofthistraining.
Theymustpossessandfurnishproofofadequatefamiliaritywith the
J mechanical system,
J hydraulicsystem,and J controltechnology.
Personnel Doc.No.:7420178000BA00VSSS/03 2.3
BucyrusEuropeGmbH,Lünen2011 E
state-of-the-arttechnology
training
additionaloperatingmanuals
Installationandrepairs
Asafundamentalrule,installationandrepairworkmayonlybecarriedoutbypersonnelwhohavebeentrainedadequatelyforthese particularrequirements.
Installationandrepairworkon:
J safetycomponents(pressurereliefvalves,extinguishers,etc.),
J theelectricalsystems(controlsystems,signalingdevices,etc.),
J thehydraulicsystem, mayonlybecarriedoutbyBucyrusserviceengineersorbyspeciallytrainedpersonneloftheminingcompany.
Personnel Shieldsupport1626/3048-2X5340-2056&1676/3810-2X5340-2056 2.4
BucyrusEuropeGmbH,Lünen2011 E
Operatingconditions Intendeduse
Theshieldhasbeendesignedandmanufacturedexclusivelyfor useasashieldunitforlongwalls. Usetheshieldonlyasintended.
Intendedusesare:
J proppingtheroofagainsttheminefloor,
J ensuringanadequatetravelway,
J thefollowingshieldoperations: –lowering, –pullingup, –aligning,and –setting,
J thefollowingconveyoroperations: –advancing, –retracting,
J formingathrustbearingfor: –theconveyorandminingequipment, –conveyorsteeringdevices, –devicesforraisingtheconveyor, –conveyorsteeringcylinders.
Unauthorizeduse
Alluseswhicharenotexpresslyincludedinthelistof“intended uses”areconsideredtobeunauthorizedusesandarenotpermissiblewiththeshield.
Unauthorizeduseincludes:
J pushingtheshieldrearintothecavingarea,
J raisingtheconveyorbymeansofthehydraulicforceofthe shield,
J settingofthecanopyinrooffalls. Furtherinformationaboutthiscanbefoundinthe“Operation” sectionofthischapterandinchapter5inthe“Operationofthe shieldsupport”section.
Bucyrusdoesnotacceptanyliabilityfordamageresultingfromany suchunauthorizeduse.
Operatingconditions Doc.No.:7420178000BA00VSSS/03 2.5
BucyrusEuropeGmbH,Lünen2011 E
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
