CAT BUCYRUS ATD5100 Air Trac® OPERATOR AND SERVICE MANUAL BI009464 – PDF DOWNLOAD

Technical Manual

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

Parts Ordering and Product Support

www.reedrill.com

Use only genuine Reedrill parts in the maintenance, rebuild or repair of Terex Reedrill machines. Terex Reedrill shall have no liability as to any unauthorized modification of machines or parts and shall have no obligation or liability as to any machines or parts which have been improperly handled, or which have not been operated, maintained, or repaired according to furnished manuals, or other written instructions, or which are operated with other than genuine Reedrill parts.

Your cooperation in furnishing as much information as possible will assist us in filling your orders correctly and in the shortest possible time.

1.IDENTIFICATION OF THE MACHINE

Always furnish the Terex Reedrill Model Number and Serial Number when ordering parts. This information is found on the machine nameplate. Rock Drills have the serial number stamped on the cylinder.

2.PART NUMBER AND DESCRIPTION

In addition to the Serial Number, always give the part number and description of each part ordered. If there is any doubt as to the correct part number and description, furnish a dimensioned sketch or return the part to be replaced, transportation charges prepaid.

3.SHIPMENT

Unless otherwise instructed, all shipments will be made via motor freight collect or UPS prepaid and charged on our invoice. Shipments cannot be made on open account until your credit has been approved by our Accounting Department.

MAILING ADDRESS

Terex Reedrill

P. O. Box 998

Sherman, TX. 75091-0998

SHIPPING ADDRESS

Terex Reedrill

3501 S. FM Hwy 1417

Denison, TX. 75020

FOR PARTS ORDER ENTRY

In North America, Telephone 1-800-854-9030

Telefax 1-800-582-6570

or Telephone (903) 786-2981

Telefax (903) 786-6407

FOR PRODUCT SERVICE & WARRANTY

In North America, Telephone 1-800-258-0009

or Telephone (903) 786-2981

Telefax (903) 786-6408

WARNING:

BEFORE attempting to operate or service this machine, read and understand the warnings and cautions listed in Section 1.

Failure to do so may result in dangerous practices which can cause equipment damage, serious personal injury or death.

BOTH operator and service personnel must read this manual, particularly the warnings and cautions listed in Section 1.

This manual contains instructions regarding operation of the Model SCH5000 Hydra-Trac® track drill carrier. It is intended to help you understand how the system operates and the precautions that should be observed. Read and understand this manual before operating or servicing this unit. This manual must be read and interpreted to non-English speaking personnel. Keep it handy for future reference.

For maximum utilization and efficiency in operating this equipment, we urge you to thoroughly read the entire contents of this manual before you begin to drill or service this machine.

CAUTION:

DO NOT weld on any part of the machine without first disconnecting the negative battery cable or place the battery disconnect switch in the open position. On machines equipped with electronic engine, disconnect the connections to the Electronic Control Module (ECM) from the engine before welding.

Specifications are subject to change without notice. Information contained in this manual was up to date at the time of printing.

Hydra-Trac® is a registered trademark of Terex Reedrill.

Fig. i-1Caterpillar C-10 Engine

1.Electronic Control Module (ECM)

2.Plug-Ins - Disconnect from ECM BEFORE welding.

Fig. i-1aCaterpillar C-11 Engine

1.Electronic Control Module (ECM)

2.Plug-Ins - Disconnect from ECM BEFORE welding.

Fig. i-3 SCH5000CL - Right Side View

Fig. i-2 SCH5000CL - Left Side View

The TEREX Reedrill SCH5000 series Hydra-Trac and HPR5128 (HPR2-C1) drill make an ideal drilling package for a wide range of mining and construction applications. The SCH5000 Hydra-Trac is easy to operate, maneuverable, and efficient. A fully self-contained drill carrier, the Hydra-Trac consists of the following main components:

1.D-4 type track assemblies with 15 inch triple-bar grousers.

2.Prime mover - Caterpillar model C-11 ACERT, Tier 3 electronic diesel engine rated at 325 B.H.P. @ 1800RPM.

3.Hydraulic system, consisting of three (3) hydraulic pumps driven by the prime mover thru an elastic coupling to the pump drive gearbox.

4.Drill/right-hand tram pump - Rexroth A11VLO. Compressor/left-hand tram pump - Rexroth A11VLO. Drill rotation pump - Vickers PVE-19

5.400 C.F.M. compressor driven by a piston hydraulic motor provides plenty of blowing air for large hole sizes.

6.A 12' chain feed (20' Model SCH5000CL) powered by a hydraulic piston motor, complete with a hydraulic powered, scissors type centralizer, an automatic linear rod changer, rack, and hose reel system.

7.Model HPR5128 (HPR2-C1) hydraulic percussion drill complete with nitrogen charge kit. The HPR5128 Hydra-Drill is a high performance hydraulic rock drill that produces 3 1/2 inch (8.9 cm) and larger holes in medium to hard rock.

The SCH5000C/SCH5000CL operator cab is sound suppressive pressurized, with air conditioning. The cab encloses control consoles for tramming, drilling, and positioning, and is mounted on the left side of the carrier. The SCH5000 (non-cab machine) is equipped with a drill console mounted on a hydraulically movable arm for safety and comfortable operation.

Machines equipped with optional dust collector incorporate an additional pump dedicated for operation of the dust collector fan.

The heavy duty 3' extendable telescoping boom is installed on all SCH5000/5000C model machines. The boom has large wear pads and all externally mounted cylinders, which combine for long component life and easy access for service areas. The combination of the telescoping boom and the 12' feed system provide accurate and fast set-up for all drilling functions. A massive non-extendable boom is provided on SCH5000CL machines. This boom system combines with a 20' feed system that can satisfy all high production demands.

The heavy duty construction and low center of gravity make this self contained carrier a highly stable drilling platform.

Overlapping track pads and track frame with + 8% oscillation provide positive ground contact when tramming over rough terrain.

SCH5000 Model machines are equipped with an automatic engine throttle system which provides full engine power only at drilling operation for energy saving and economic operation.

Overview of Potential Hazards

The Track Drill is a heavy moving machine with a boom capable of extending its reach vertically and horizontally. Like all moving objects and reach extending devices, there are potential hazards associated with its use. These hazards will be minimized if the machine is properly inspected and maintained. The operators should read this manual and have been trained to use the machine in an appropriate and safe manner. Should any questions arise concerning the maintenance or operation of the machine contact TEREX Reedrill at 1-800-258-0009

In this section and those that follow, the word:

DANGER - means that severe injury or death will result from failure to follow instruction.

WARNING - means that severe injury or death can result from failure to follow instruction.

CAUTION - means that minor injury or property damage can result from failure to follow instruction.

NOTE - means that special attention should be given to the instruction.

POTENTIAL HAZARD

Electrical Contact

EFFECTPREVENTION

DANGER: Will cause serious injuryMaintain minimum clearance from or death.high voltage power lines (refer to table 1-1). Do Not drill near underground power lines. Machine is NOT insulated.

Contaminated Air

DANGER: WILL cause serious injuryDo Not run machine in an area or death.without good ventilation.

Silica Dust

WARNING: Health Hazard Always use dust collector or Can cause silicosis, as serious andwater suppression to control dust. sometimes fatal disease.

Unit OverturnWARNING: Can cause serious injuryDo Not travel on steep inclines or or death.tram crosswise to grades. Do Not travel on soft or unstable ground, or close to unsupported excavations.

Moving Boom or Parts

WARNING: Can cause serious injuryDo Not operate machine or boom or death.until all people are clear of the area. Do Not lubricate or service while machine is running.

WARNING: Can cause serious injuryRelieve pressure on hydraulic and or Fluid or death.pneumatic systems before loosening hoses or connections.

High Pressure Air

Safety Instructions

Before Operation

• Do notify the owner of overhead or underground power lines before drilling. Be sure to comply with all local regulations regarding safe operating distances from power lines. See table 1-1 for general guidelines for safe distances from high voltage lines.

• Do study this manual and fully understand the controls.

• Do be sure all safety guards are securely in place.

• Do wear safety helmet, glasses and hearing protection when operating or working on machine.

• Do be sure all personnel are clear of the machine and work area before starting the engine or operating machine.

• Do be sure drill area is clear of all obstructions before operating machine.

• Do attach safety chain when using towbar.

• Do Not operate machine with:

• Hydraulic or air leaks

• Broken or damaged electrical wiring or components

• Damaged hydraulic hoses or fittings

• Worn or damaged parts

Table 1-1Minimum safe distances from high voltage lines.

Safety Instructions

Operation

• Do examine the surface before drilling to determine the possible presence of unfired explosives.

• Do provide sufficient ventilation when running the engine in an enclosed area. Exhaust gasses contain carbon monoxide, a deadly poison, which is colorless and odorless.

• Do keep work areas clean and clear of cuttings, hand tools and other objects.

• Do place feed in horizontal position with feed resting on feed rest (if equipped) when tramming over rough ground or during long moves. When moving from hole to hole, be sure feed is high enough to clear ground obstacles. If feed hits something while tramming, feed can fall causing serious injury or death.

• Do Not use the machine for any other purpose than what it was designed for. This machine is designed for blasthole drilling operations only.

• Do Not wear jewelry or loose fitting clothing when working on machinery. Keep clothing and hands clear of moving parts.

• Do Not travel on steep inclines, soft or unstable ground or close to unsupported excavations.

• Do Not move boom or machine if it is in a potentially unstable position.

• Do Not stand directly under a boom or feed.

• Do Not drill into or near a "bootleg" hole or any hole that may contain explosives.

After Operation

•Follow Shut Down Procedures as listed in Operator's Manual.

Safety Instructions

Maintenance

• Do have two people present when performing service work, both being fully trained on the safety issues. One person shall supervise from the operator's position and have immediate access to an emergency stop in all situations. Visual, audible or verbal communication signals must be established and understood by both persons.

• Do make sure each person is adequately trained to perform service and maintenance procedures.

• Do place a warning tag on starting controls to alert personnel that someone is working on the machine and disconnect battery before making repairs or adjustments to machine.

• Do have adequate lighting when performing service work at night.

• Do relieve pressure on hydraulic or pneumatic systems before loosening connections or parts.

• Do make sure machine and components are well supported before servicing or replacing parts.

• Do maintain a metal-to-metal contact between the fill nozzle and fuel tank when filling the fuel tank. This will prevent sparks and the possibility of an explosion.

• Do make sure no tools or other loose objects are left on the engine or drive mechanisms. They could be thrown by this equipment with a powerful force.

• Do Not service or perform maintenance while machine is running.

• Do Not smoke or use an open flame near batteries, when servicing the batteries. Batteries can give off hydrogen which is a highly explosive gas.

• Do Not hammer bit or drill steel. Use only proper tools to make repair or adjustments.

• Do Not weld or grind near oil lines.

• Do Not attempt to remove radiator cap when engine is hot or has overheated.

Equipment Transfer

If all or part of the equipment is shipped to a new destination, always include a complete instruction manual or a copy of the following topics:

• Safety Section

• Operation Instructions including:

•Pre-Start Checks

• Start-up

• After Start Checks

•Shutdown Procedure

•Tramming Machine

Operator Controls

Tram/Drill Positioning Controls

Fig. 2-1Tram Station

Tram/Drill Positioning Controls

WARNING:

Read the warnings and cautions listed in Section 1 before attempting to operate or service this machine.

1.Track Oscillation

Allows manual control of track oscillation cylinders.

2.Feed Extend

Moves feed up or down on the feed table.

3.Boom Extend

Extends or retracts the boom (Not available on fixed boom machines).

4.Feed Swing

Swings the feed left or right.

5.Boom Swing

Swings the boom left or right.

6.Feed Dump

Tilts the feed forward or back.

7.Boom Lift

Raises or lowers the boom.

8.Left Tram

Activates the left track to enable forward or backward motion.

9.Right Tram

Activates the right track to enable forward or backward motion.

10.Throttle

NOTE

Allows the manual control of 3306 engine rpm. C-10 engines are electronically controlled. An "Automatic Throttle Control System" controls engine rpm during drilling operation (standard equipment). The engine will automatically run at full speed whenever the blow air valve is turned on. The engine will automatically resume at low idle speed when the blow air valve is turned off. Pulling the throttle lever out will override the automatic throttle control system and keep the engine running at higher constant rpm which is only required for fast tramming conditions. Keeping the throttle control knob at low idle position during normal drilling operations will provide economical machine operation and longer engine life. The 3306 engine has been set at 1400 RPM low idle speed and 1900 RPM full load speed.

11.Left/Right Track Oscillation Lock

Switch selector that allows the operator independent, manual control of the left and right track oscillation. Normally, when tramming, place oscillation switch in UNLOCK position and when drilling switch to LOCK position.

12.Drill/Tram Selector Switch

Selector switch allows adjustment of the machine hydraulic system for drilling or tramming operation.

13.Tram Motor Speed Switch

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.