FH120Hauler
A6474X322 March2012
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ThismanualisintendedtoprovideGENERALproductinformation The illustrations,descriptionsandprocedurescontainedinthispublication applyonlytoTHISmachines.Themanufacturerreservestherightto revisemodelsanddesignswithoutpriornotice.
Thismachine wasmanufacturedundertheguidelines,proceduresand requirementsoftheappropriategovernmentregulatoryagencies.
Atthecompletionofthemanufacturingprocess,thisunitwasissuedthe appropriateapprovalnumbersandnameplatesindicatingitmetthe technicalrequirementsoftheseregulatoryagencies.Anychangetothe designorstructureofthisunit,withouttheconsentofthemanufacturer andtheseregulatoryagencies,oranyrepairorreplacementofparts contrarytothemanufacturer’sinstructions,mayinvalidatetheseapprovalsandrenderthisunitunsafetooperate.
StrictcompliancewithallFederalandStateMininglaws,regulations andpracticesregardingthesafeoperationandmaintenanceofundergroundminingequipmentandstrictadherencetotheinstructionsinthis manualisnecessaryforthepersonalsafetyofthoseworkingonor aroundthisunit.
Whilethismanualattemptstoanticipatethemostimportantoperations andmaintenanceneedsforthisunit,unforeseencircumstancesmay arisethathavenotbeenaddressedinthismanual.Ifanyconcernsor questionsarise,pleasecontactyourServiceRepresentative immediately
Thisworkcontainsinformationprotectedundertradesecretandother intellectualpropertylaws,andisprotectedundertheU.S.Copyright Actof1976,asamended.Thisworkisprovidedunderlicenseandthe licenseisnon-transferable.Distributionandaccessislimitedonlyto authorizedpersonnel.Disclosure,reproduction,distributionorunauthorizedusemaybeaviolationoffederalandstatelawsandmaysubjecttheunauthorizedusertocriminalliability.
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© 2012 ALLRIGHTSRESERVED
________________________________________________ Tableofcontents A6474X322 REV03 Tableofcontents
Aboutthismanual Aboutthismanual 1.3 Beforestartingtowork 1.3 Whoisthisoperatingmanualintendedfor? 1.3 Whatisthepurposeofthisoperatingmanual? 1.4 Charactersandsymbols 1.5
1.
Yoursafety Yoursafety 2.3 Personnel 2.4 Operation 2.4 Installationandrepair 2.4 Operatingconditions 2.5 Intendeduse 2.5 Unauthorizeduse 2.5 Safetyinstructions 2.7 Generalrules: 2.7 Storageandtransport 2.8 Pre-startinspection 2.8 Installationandstart-up 2.9 Operation 2.9 Stopping 2.10 Maintenanceandrepair................................................. 2.10
Storageandtransport Storageandtransport.............................................................3.3 Storage 3.3 Storageofthemachineandspareparts 3.3 Transport 3.4 Beforetransport 3.5
Installation Installation 4.3 Pointstoobservepriortoinstallation 4.3 Whoisallowedtocarryoutinstallation? 4.3 Whichtoolsarerequiredforinstallation? 4.3 Notesoninstallation 4.4 Pre-installationchecklist 4.5 Safetyfeatures ................................................................4.6
2.
3.
4.
5. Operation
Tableofcontents _________________________________________________ FH120Hauler
Operation .................................................................................5.3 Howtooperatethemachine 5.3 Whoisallowedtooperatethemachine 5.3 Whencanoperationbestarted? 5.3 Controlsandindicators 5.4 Hazardzone 5.21 Startingprocedure 5.23 Machineoperation 5.23 Shutdownprocedure 5.26 Batterychangeprocedure 5.28 Hydraulicsystemoverview 5.35 Instructionsonthemaintenance 5.51 Importantnotes 5.51 Beforemaintenance 5.51 Criticaltorquevalues 5.53 Lubricants,fluidsandcapacities ................................... 5.53 Specificlubricationandmaintenanceinstructions 5.57 Everyshift...................................................................... 5.57 Everythirdshift 5.57 Firstweekofservice...................................................... 5.62 Weekly 5.65 Everytwoweeks ........................................................... 5.69 Monthly 5.70 Everysixmonths........................................................... 5.75 Hydraulicadjustmentprocedures 5.77 Mainpumpsettings ....................................................... 5.77 Controlvalve 5.80 Cylinders........................................................................ 5.81 Motorcutbackpressureswitch 5.82 Sequencevalveadjustment.......................................... 5.83 Autoretractpressurereducingvalve 5.87 Autoretractpressureswitch 5.89 Batteryliftsuspension 5.90 Brakesystem 5.91 Manualbrakereleasehandpumpreliefvalve 5.93 Twowheelassist 5.94 Powerfillflowcontrolvalve 5.98 Majormaintenance 5.99 Falsebottom/ejectorcylinderreplacement 5.99 Twowheelassistpumpremovalprocedure 5.101 Rearwheelmotorremoval/replacement ....................... 5.103 BBC06serieswithbrakesmechanicaldisconnect procedure ...................................................................... 5.104 Tire/wheelinstallationprocedure 5.105 Hydraulicpump&motorremoval/replacement............. 5.109 Tailgateassemblyremovalprocedure 5.112 Batteryliftassemblyremovalprocedure....................... 5.113 Pedalassemblyremovalprocedure 5.114 Canopyremovalprocedure........................................... 5.115
________________________________________________ Tableofcontents A6474X322 REV03 6. Technicaldata Technicaldata.........................................................................6.3 Components 6.3 Tighteningtorques 6.5 Permissibledata 6.11 7. Foryourinformation Foryourinformation...............................................................7.3 Ourservice...........................................................................7.3 Serviceaddress 7.3 Rebuildfacilityaddress ...................................................7.4
Tableofcontents _________________________________________________ FH120Hauler
_______________________________________________________________ Aboutthismanual
_______________________________________________________________
applicableoperatingmanual
machinetype
newoperationmanual
Aboutthismanual
Thischapterprovidesimportantinformationmakingiteasierforyouto usethismanual.Youwillalsobegiveninformationonthestructureof themanualandthesymbolsandcharactersused.
Beforestartingtowork
Takecaretoensurethattheoperatingmanualavailabletoyouisapplicableforthetypeofequipmentormachineused.
ThisoperatingmanualisintendedforthemodelFH120andisonlypermittedtobeusedforequipmentofthistype.
Theoperatingmanualmustbeaccessibleatalltimestoallpersons workingonorwiththemachine.Itshould,ifpossible,alwaysbeavailableattheplaceofoperation.
Sendforanewoperationmanualimmediatelyifthepresentmanualis nolongercompleteorhasbecomeillegible.
Whoisthisoperatingmanualintendedfor?
Thisoperatingmanualisintendedforthosepersonswhoworkwithor onthemachine.
Everypersonworkingonthefaceorintheintersectionbetweenface andentryorintheentrymustreadthisoperatingmanual.
Thisincludespersonswho:
■ areinchargeoftransport
■ performassembly/disassemblywork
■ operatethemachine
■ eliminatefaults
■ performdailyroutineworkonthefaceorintheentry
■ performmaintenancework
■ performrepairwork
supervisorypersonnelwho:
■ initiateand/or
■ supervisetheactivitiesjustindicated.
____________________________________________Beforestartingtowork A6474X322 REV03 1.3
cost-effectiveness
Whatisthepurposeofthisoperatingmanual?
Thisoperatingmanualisintendedtohelpyouworkefficientlyand safelywithourproduct.Itcontainsimportantinformationonalltheactivitiesrelatedtothemachine.
Readthisoperatingmanualcompletelyandatease.Payspecialattentiontothesafetyinstructions.Trytomemorizetheappearanceandthe meaningofthesafetyandinstructionsymbols.
service safety
Ifanydetailsarenotclearlyunderstood,pleasecontactourservicedepartment.Ourserviceaddressisgiveninthechaptertitled“Foryour information”.
Readthechapter“Foryoursafety”withspecialattention.Thechapter containsimportantinformationindicatingpossiblehazards.Observe theinformationgivenandfollowtheproceduralinstructions.
Beforestartingtowork____________________________________________ 1.4 FH120Hauler
Charactersandsymbolsused
Thefollowingcharactersandsymbolsareusedforsafetyinstructions andimportantinformationintheoperatingmanual.
Trytomemorizethesymbolsandtheirmeanings.
DANGER!
Pointsinthetextmarkedwiththissymboldrawyourattentionto immediatelyimpendingdanger.Possibleconsequencesare: veryseriousinjuryorevendeath.
WARNING!
Thesepointscontaininformationondangeroussituations.Possibleconsequencesare:veryseriousinjuryorevendeath.
CAUTION!
Thissymboldrawsattentiontodangeroussituations.Possible consequencesare:lighttomoderatelyseriousinjuriesandmachinedamage.
NOTICE!
Pointsinthetextmarkedwiththissymboldrawattentiontoharmfulsituations.Possibleconsequencesare:damagetothemachineordamageintheimmediatevicinity.
IMPORTANT!
Pointsinthetextmarkedwiththissymbolcontainusefultipsand informationintendedtofacilitateworkforyou.Theydonotwarn aboutharmfulordangeroussituations. youcarryoutyourworkfasterandmoreimportantly,safer.
____________________________________________Beforestartingtowork A6474X322 REV03 1.5
Beforestartingtowork____________________________________________ 1.6 FH120Hauler
_______________________________________________________________
Yoursafety
_______________________________________________________________
stateoftheart
Yoursafety
Thischapterprovidesvitalinformationforyoursafety. Payspecialattentiontothischapter.Thesafetyinstructionsandrules ofprocedurewillhelpyoutoavoidhazardoussituationsandtoperform thenecessaryworkassafelyaspossible.
Themachinehasbeenmanufacturedinaccordancewiththestateof theartandgenerallyrecognizedsafetystandardsandregulations. Youandotherscanneverthelessbeexposedtodangeroussituations e.g.asaresultofenvironmentalinfluences,machinedamageoroperatorerrors.
Donotmakeanyalterationsormodificationswhichcouldimpairthe safetyofthemachine.Allmodificationsandchangesmustbeapprovedbythemanufacturer.
Useonlyoriginalspareparts.Notethattheuseofpartsfromother manufacturerswillvoidtheguarantee.
Inadditiontothisoperatingmanualbesuretoalsoobservetherespectivelegalprovisionsandregulationsinyourcountry.
Observethesafetyandaccidentpreventionregulations:
■ ofthemine,
■ ofthemineinspector,and
■ oftheminingsupervisoryauthorities.
furtheroperatingmanuals
Pleasereadalsotheoperatingmanualsofthecomponentsrequiredfor operation,e.g.ofgearboxes,electricmotors,etc.,carefullyandthoroughly.Clarifyanyquestions before startingwork.
______________________________________________________ Personnel A6474X322 REV03 2.3
training
Personnel
Operation
Themachineisonlyallowedtobeoperatedbyqualifiedpersonnelwho canprovideproofofhavingbeentrainedonthisunit.Readingofthe operationmanual,especiallythechapteronsafety,shallconstitutea partofthistraining.
Youmusthaveadequateknowledgeofthe
■ mechanics,
■ hydraulics,and
■ controlengineering andmustbeabletoprovethisknowledge.
Installationandrepair
Asafundamentalrule,installationandrepairworkmayonlybecarried outbypersonnelwhohavebeenadequatelytrainedfortheseparticular requirements.
Installationandrepairworkon:
■ safetycomponents(pressurereliefvalves,extinguishers,etc.)
■ theelectrics(motors,controllers,etc.)
■ thehydraulics(controls,cylinders,etc.)
mayonlybecarriedoutbyserviceengineersorbyspeciallyqualified personnelofthemine.
Personnel _______________________________________________________ 2.4 FH120Hauler
Operatingconditions
Intendeduse
Themachinehasbeendesignedandmanufacturedpurelyfortransportingofminedmaterialfromacontinuousminertothemainconveyingsystemfortransportingoutside.
Intendedusesinclude:
■ thetransportofminedmaterialbetweencontinuousminerand mainconveyingsystem.
Unauthorizeduse
Applicationsnotexpresslylistedasintendedusesareunauthorized usesandarenotallowedtobeperformedwiththemachineincluding butnotlimitedto:
■ thetransportofpersons
Themanufactureracceptsnoliabilityforanydamageresultingfrom anysuchunauthorizeduse.
_____________________________________________ Operatingconditions A6474X322 REV03 2.5
Operatingconditions _____________________________________________ 2.6 FH120Hauler
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
