BucyrusAmerica,Inc. 4041WurnoRoad Telephone:540-980-4530 Pulaski,VA Fax:540-994-3763 Internet:www.bucyrus.com OperationManual Bucyrus - UN-A-HAULER ® Model - CH810B,CH816B, CH816LB,andCH818 Doc.No.: A6474X211 BI000842
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ThismanualisintendedtoprovideGENERALproductinformationfor theModelsCH810B,CH816B,CH816LB,andCH818 UN-AHAULERS® .Theillustrations,descriptionsandprocedurescontainedinthispublicationapplyonlytothesemachines.BucyrusAmerica,Inc.reservestherighttorevisemodelsanddesignswithoutprior notice.
This UN-A-HAULER® wasmanufacturedundertheguidelines,proceduresandrequirementsoftheU.S.FederalCoalMineHealthand SafetyAct,CodeofFederalRegulations,Title30,Chapter1,Subpart0, Part75forundergroundcoalmines,andotherapplicablenon-U.S. regulatoryagencystandards.
Atthecompletionofthemanufacturingprocess,thisunitwasissuedthe appropriateapprovalnumbersandnameplatesindicatingitmetthe technicalrequirementsoftheseregulatoryagencies.Anychangetothe designorstructureofthisunit,withouttheconsentofBucyrusAmerica, Inc.,andtheseregulatoryagencies,oranyrepairorreplacementof partscontrarytoBucyrusAmerica,Inc.’sinstructions,mayinvalidate theseapprovalsandrenderthisunitunsafetooperate.
StrictcompliancewithallFederalandStateMininglaws,regulations andpracticesregardingthesafeoperationandmaintenanceofundergroundminingequipmentandstrictadherencetotheinstructionsinthis manualisnecessaryforthepersonalsafetyofthoseworkingonor aroundthisunit.
Whilethismanualattemptstoanticipatethemostimportantoperations andmaintenanceneedsforthisunit,unforeseencircumstancesmay arisethathavenotbeenaddressedinthismanual.Ifanyconcernsor questionsarise,pleasecontactyourBucyrusAmerica,Inc.Service Representative immediately
Thisworkcontainsinformationprotectedundertradesecretandother intellectualpropertylaws,andisprotectedundertheU.S.Copyright Actof1976,asamended.Thisworkisprovidedunderlicenseandthe licenseisnon-transferable.Distributionandaccessislimitedonlyto authorizedpersonnel.Disclosure,reproduction,distributionorunauthorizedusemaybeaviolationoffederalandstatelawsandmaysubjecttheunauthorizedusertocriminalliability.
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© BUCYRUSAMERICA,INC.
BI000842
ALLRIGHTSRESERVED
________________________________________________ Tableofcontents A6474X211 VTVI/05 ©BUCYRUSAMERICA,INC. Tableofcontents
Aboutthismanual Aboutthismanual 1.3 Beforestartingtowork 1.3 Whoisthisoperatingmanualintendedfor? 1.3 Whatisthepurposeofthisoperatingmanual? ................... 1.4 Charactersandsymbols 1.5
Yoursafety Yoursafety 2.3 Personnel 2.4 Operation 2.4 Installationandrepair...................................................... 2.4 Operatingconditions 2.5 Intendeduse 2.5 Unauthorizeduse 2.5 Safetyinstructions 2.7 Generalrules: 2.7 Storageandtransport 2.8 Pre-startinspection 2.8 Installationandstart-up 2.9 Operation 2.9 Stopping 2.10 Maintenanceandrepair 2.10 Overviewofthesafetyinstructions 2.15 Chapter3:Storageandtransport ..................................2.15 Chapter4:Installation 2.15 Chapter5:Operation .....................................................2.16 Chapter6:Technicaldata 2.21
Storageandtransport Storageandtransport............................................................ 3.3 Storage 3.3 Storageofthemachineandspareparts 3.3 Transport.............................................................................. 3.4 Beforetransport 3.5
Installation Installation............................................................................... 4.3 Pointstoobservepriortoinstallation 4.3 Whoisallowedtocarryoutinstallation? 4.3 Whichtoolsarerequiredforinstallation?........................ 4.3 Notesoninstallation 4.4 Pre-installationchecklist 4.5 Safetyfeatures 4.6 BI000842
1.
2.
3.
4.
5. Operation
Tableofcontents _________________________________________________ BUCYRUS– ModelsCH810B,CH816B,CH816LB,andCH818UN-A-HAULER® ©BUCYRUSAMERICA,INC.
Operation................................................................................. 5.3 HowtooperatetheUN-A-HAULER ® 5.3 WhoisallowedtooperatetheUN-A-HAULER ®............ 5.3 Whencanoperationbestarted? 5.3 Controlsandindicators 5.4 Operator’scompartment 5.4 Generalhydrauliccontrolinformation............................5.12 Hazardzone 5.16 Startingprocedure 5.17 Machineoperation 5.18 Shutdownprocedure 5.21 Batterychangeprocedure(Verticallift) 5.23 Batterychangeprocedure(CH818groundlevel) 5.30 Batterychangeprocedure (CH810BandCH816Bgroundlevel) 5.35 Instructionsonthemaintenance.........................................5.41 Importantnotes 5.41 Beforemaintenance 5.41 Criticaltorquevalues 5.43 Lubricants,fluidsandcapacities....................................5.43 Specificlubricationandmaintenanceinstructions 5.46 Everythirdshift ..............................................................5.46 Weekly 5.51 Everytwoweeks............................................................5.56 Monthly 5.57 Everythreemonths........................................................5.59 Tire/wheelinstallationprocedure 5.67 Instructionsontheadjustmentprocedures.........................5.71 Mainhydraulicsystempressure 5.71 Steeringreliefpressureadjustment...............................5.72 Brakecoolingcircuitreliefpressureadjustment 5.73 Falsebottom/ejectorbladesequencevalveadjustment5.74 Tailgatesequencevalveadjustment(P/NLUP01820) 5.75 Tailgatesequencevalveadjustment(P/NLUP00781) 5.80 Tailgatesequencevalveadjustment(P/NLUP02119) 5.83 Gearcaseandplanetarywheelendshimprocedure Number1 5.87 Gearcaseandplanetarywheelendshimprocedure Number2 5.88 BrakepedalvalveandHDCactuatoradjustment 5.90 Majormaintenance 5.93 Drivemotor/gearcaseremoval/replacement 5.93 Gearcaseandbrakemoduleassembly/disassembly 5.95 Planetarywheelendremoval/replacement 5.97 Gearcase/planetarywheelendshimprocedure1........5.98 Gearcase/planetarywheelendshimprocedure2 5.99 Gearcase/planetarywheelendshimprocedure3......5.101 Falsebottom/ejectorcylinderreplacement 5.103 Accumulatoroperationandprecharging......................5.105 2-wheelassistpumpremoval 5.107 Rearwheelmotorremoval/replacement......................5.108 BI000842
________________________________________________ Tableofcontents A6474X211 VTVI/05 ©BUCYRUSAMERICA,INC. BBC06w/brakesmechanicaldisconnectprocedure 5.109 Tire/wheelinstallationprocedure 5.110 Recommendedwheelmountingprocedure 5.112 Hydraulicpump&motorremoval/replacement 5.114 Tailgateassemblyremoval 5.115 Batteryliftassemblyremoval.......................................5.116 Pedalassemblyremoval 5.117 Canopyremoval 5.118 6. Technicaldata Technicaldata......................................................................... 6.3 ComponentsoftheCH810UN-A-HAULER ® ..................... 6.3 ComponentsoftheCH816BUN-A-HAULER ® 6.6 ComponentsoftheCH816LBUN-A-HAULER ® 6.9 ComponentsoftheCH816BUN-A-HAULER ® 6.6 ComponentsoftheCH818UN-A-HAULER ® ....................6.12 Tighteningtorques 6.15 Permissibledata 6.21 Lubricationfluidsandgreases 6.21 7. Foryourinformation Foryourinformation .............................................................. 7.3 Ourservice........................................................................... 7.3 Serviceaddress 7.3 Rebuildfacilityaddress................................................... 7.4 BI000842
Tableofcontents _________________________________________________
©BUCYRUSAMERICA,INC. BI000842
BUCYRUS– ModelsCH810B,CH816B,CH816LB,andCH818UN-A-HAULER®
_______________________________________________________________ 1 Aboutthismanual BI000842
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applicableoperatingmanual machinetype
Aboutthismanual
Thischapterprovidesimportantinformationmakingiteasierforyouto usethismanual.Youwillalsobegiveninformationonthestructureof themanualandthesymbolsandcharactersused.
Beforestartingtowork
Takecaretoensurethattheoperatingmanualavailabletoyouisapplicableforthetypeofequipmentormachineused.
Thisoperatingmanualisintendedfor:
BUCYRUS – Model,CH810B,CH816B,CH816LBandCH818 SerialNo.:N/A
andisonlypermittedtobeusedforequipmentofthistype.
Theoperatingmanualmustbeaccessibleatalltimestoallpersons workingonorwiththemachine. Itshould,ifpossible,alwaysbeavailableattheplaceofoperation.
Sendforanewoperationmanualimmediatelyifthepresentmanualis nolongercompleteorhasbecomeillegible.
Whoisthisoperatingmanualintendedfor?
Thisoperatingmanualisintendedforthosepersonswhoworkwithor onthemachine.
Everypersonworkingonthefaceorintheintersectionbetweenface andentryorintheentrymustreadthisoperatingmanual.
Thisincludespersonswho:
■ areinchargeoftransport
■ preparetheriseheading
■ performassembly/disassemblywork
■ operatethemachine
■ eliminatefaults
■ performdailyroutineworkonthefaceorintheentry
■ performmaintenancework
■ performrepairwork
supervisorypersonnelwho:
■ initiateand/or
■ supervisetheactivitiesjustindicated.
_______________________________________ Beforestartingtowork A6474X211 VTVI/05 1.3 ©BUCYRUSAMERICA,INC.
newoperationmanual BI000842
cost-effectiveness
Whatisthepurposeofthisoperatingmanual?
Thisoperatingmanualisintendedtohelpyouworkefficientlyand safelywithourproduct.Itcontainsimportantinformationonalltheactivitiesrelatedtothemachine.
Readthisoperatingmanualcompletelyandatease.Payspecialattentiontothesafetyinstructions.Trytomemorizetheappearanceandthe meaningofthesafetyandinstructionsymbols.
service safety
Ifanydetailsarenotclearlyunderstood,pleasecontactourservicedepartment.Ourserviceaddressisgiveninthechaptertitled“Foryour information”.
Readthechapter“Foryoursafety”withspecialattention.Thechapter containsimportantinformationindicatingpossiblehazards.Observe theinformationgivenandfollowtheproceduralinstructions.
Beforestartingtowork ________________________________________ 1.4 BUCYRUS – ModelsCH810B,CH816B,CH816LB,andCH818UN-A-HAULER® ©BUCYRUSAMERICA,INC.
BI000842
Charactersandsymbolsused
Thefollowingcharactersandsymbolsareusedforsafetyinstructions andimportantinformationintheoperatingmanual.
Trytomemorizethesymbolsandtheirmeanings.
DANGER!
Pointsinthetextmarkedwiththissymboldrawyourattentionto immediatelyimpendingdanger.Possibleconsequencesare: veryseriousinjuryorevendeath.
WARNING!
Thesepointscontaininformationondangeroussituations.Possibleconsequencesare:veryseriousinjuryorevendeath.
CAUTION!
Thissymboldrawsattentiontodangeroussituations.Possible consequencesare:lighttomoderatelyseriousinjuriesandmachinedamage.
NOTICE!
Pointsinthetextmarkedwiththissymboldrawattentiontoharmfulsituations.Possibleconsequencesare:damagetothemachineordamageintheimmediatevicinity.
IMPORTANT!
Pointsinthetextmarkedwiththissymbolcontainusefultipsand informationintendedtofacilitateworkforyou.Theydonotwarn aboutharmfulordangeroussituations.
■ Itemsinlistsaremarkedwithbullets.
– Pointsinsub-listsaremarkedwithalongdashatthestartof theline.
Pointsintextmarkedinthiswaydescribeindividualoperations. Followtheseinstructionsstepbystep.Theywillhelpyoucarryout yourworkfasterandmoreimportantly,safer.
_______________________________________ Beforestartingtowork A6474X211 VTVI/05 1.5 ©BUCYRUSAMERICA,INC.
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Beforestartingtowork ________________________________________ 1.6 BUCYRUS – ModelsCH810B,CH816B,CH816LB,andCH818UN-A-HAULER® ©BUCYRUSAMERICA,INC. BI000842
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BI000842
2 Yoursafety
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furtheroperatingmanuals
Yoursafety
Thischapterprovidesvitalinformationforyoursafety. Payspecialattentiontothischapter.Thesafetyinstructionsandrules ofprocedurewillhelpyoutoavoidhazardoussituationsandtoperform thenecessaryworkassafelyaspossible.
Themachinehasbeenmanufacturedinaccordancewiththestateof theartandgenerallyrecognizedsafetystandardsandregulations. Youandotherscanneverthelessbeexposedtodangeroussituations e.g.asaresultofenvironmentalinfluences,machinedamageoroperatorerrors.
Donotmakeanyalterationsormodificationswhichcouldimpairthe safetyofthemachine.AllmodificationsandchangesmustbeapprovedbyBucyrusAmerica,Inc.
UseonlyoriginalsparepartsfromBucyrusAmerica,Inc.Notethatthe useofpartsfromothermanufacturerswillvoidtheguarantee.
Inadditiontothisoperatingmanualbesuretoalsoobservetherespectivelegalprovisionsandregulationsinyourcountry.
Observethesafetyandaccidentpreventionregulations:
■ ofthemine.
■ oftheMinesInspectorand
■ oftheminingsupervisoryauthorities
Pleasereadalsotheoperatingmanualsofthecomponentsrequiredfor operation,e.g.ofgearboxes,electricmotors,etc.,carefullyandthoroughly.Clarifyanyquestions before startingwork.
__________________________________________________ Personnel A6474X211 VTVI/05 2.3 ©BUCYRUSAMERICA,INC.
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Personnel
Operation
Themachinemayonlybeoperatedbyqualified,trainedpersonnel. Themachineisonlyallowedtobeoperatedbyqualifiedpersonnelwho canprovideproofofhavingbeentrainedonthisunit. Readingoftheoperationmanual,especiallythechapteronsafety,shall constituteapartofthistraining.
Youmusthaveadequateknowledgeofthe
■ mechanics,
■ hydraulicsand
■ controlengineering andmustbeabletoprovethisknowledge.
Installationandrepair
Asafundamentalrule,installationandrepairworkmayonlybecarried outbypersonnelwhohavebeenadequatelytrainedfortheseparticular requirements.
Installationandrepairworkon:
■ safetycomponents(pressurereliefvalves,extinguishers,etc.)
■ theelectrics(motors,controllers,etc.)
■ thehydraulics(controls,cylinders,etc.) mayonlybecarriedoutbyserviceengineersfromBucyrusAmerica, Inc.orbyspeciallyqualifiedpersonnelofthemine.
Personnel ___________________________________________________
©BUCYRUSAMERICA,INC.
2.4 BUCYRUS – ModelsCH810B,CH816B,CH816LB,andCH818UN-A-HAULER®
training BI000842
Operatingconditions
Intendeduse
TheUN-A-HAULER ® hasbeendesignedandmanufacturedpurelyfor transportingofminedmaterialfromacontinuousminertothemain conveyingsystemfortransportingoutside.
Intendedusesinclude:
■ thetransportofminedmaterialbetweencontinuousminerand mainconveyingsystem.
Unauthorizeduse
Applicationsnotexpresslylistedasintendedusesareunauthorized usesandarenotallowedtobeperformedwiththemachine.
■ thetransportofpersons
BucyrusAmerica,Inc.acceptsnoliabilityforanydamageresulting fromanysuchunauthorizeduse.
_________________________________________ Operatingconditions A6474X211 VTVI/05 2.5 ©BUCYRUSAMERICA,INC.
BI000842
Operatingconditions __________________________________________ 2.6 BUCYRUS – ModelsCH810B,CH816B,CH816LB,andCH818UN-A-HAULER® ©BUCYRUSAMERICA,INC. BI000842
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
