Operationand Maintenance Manual
BatteryCarousel
BI016609 A6474X267 February2013
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ThismanualisintendedtoprovideGENERALproductinformationfor theBatteryCarousel.Theillustrations,descriptionsandprocedures containedinthispublicationapplyonlytoTHISmachine.Themanufacturerreservestherighttorevisemodelsanddesignswithoutpriornotice.
Anychangetothedesignorstructureofthisunit,withouttheconsentof themanufacturerandtheseregulatoryagencies,oranyrepairorreplacementofpartscontrarytothemanufacturer’sinstructions,mayinvalidatetheseapprovalsandrenderthisunitunsafetooperate.
Strictcompliancewithallapplicablelaws,regulationsandpracticesregardingthesafeoperationandmaintenanceofundergroundmining equipmentandstrictadherencetotheinstructionsinthismanualisnecessaryforthepersonalsafetyofthoseworkingonoraroundthisunit.
Whilethismanualattemptstoanticipatethemostimportantoperations andmaintenanceneedsforthisunit,unforeseencircumstancesmay arisethathavenotbeenaddressedinthismanual.Ifanyconcernsor questionsarise,pleasecontactyourServiceRepresentative immediately
Thisworkcontainsinformationprotectedundertradesecretandother intellectualpropertylaws,andisprotectedundertheU.S.Copyright Actof1976,asamended.Thisworkisprovidedunderlicenseandthe licenseisnon-transferable.Distributionandaccessislimitedonlyto authorizedpersonnel.Disclosure,reproduction,distributionorunauthorizedusemaybeaviolationoffederalandstatelawsandmaysubjecttheunauthorizedusertocriminalliability.
__________________________________________________________ BI016609
© 2013 ALLRIGHTSRESERVED
_________________________________________________ Tableofcontents A6474X267 REV04 BI016609 Tableofcontents
Aboutthismanual Aboutthismanual 1.3 Beforestartingtowork 1.3 Whoisthisoperatingmanualintendedfor? 1.3 Whatisthepurposeofthisoperatingmanual?....................1.4 Charactersandsymbols 1.5
Yoursafety Yoursafety 2.3 Personnel 2.4 Operation 2.4 Installationandrepair......................................................2.4 Operatingconditions 2.5 Intendeduse 2.5 Unauthorizeduse 2.5 Safetyinstructions 2.7 Generalrules: 2.7 Storageandtransport 2.8 Pre-startinspection 2.8 Installationandstart-up 2.9 Operation 2.9 Maintenanceandrepair 2.10 3. Storageandtransport Storageandtransport.............................................................3.3 Storage 3.3 Storageofthemachineandspareparts 3.3 Transport 3.4 Beforetransport 3.5 Batteryplatforms…………………………………………....3.6 4. Installation Installation 4.3 Pointstoobservepriortoinstallation 4.3 Whoisallowedtocarryoutinstallation? 4.3 Whichtoolsarerequiredforinstallation? 4.3 Notesoninstallation 4.4 Pre-installationchecklist 4.5 Safetyfeatures 4.6 Hydraulichoseconnection…………………………………4.7 Installation…………………………………………………...4.8
1.
2.
5.
Tableofcontents _________________________________________________ BatteryCarousel BI016609
Operation .................................................................................5.3 HowtooperatetheBatteryCarousel 5.3 WhoisallowedtooperatetheBatteryCarousel……... 5.3 Whencanoperationbestarted? 5.3 Controlsandindicators 5.4 ControlPendant 5.5 StabilizerAssemblyControlLever... ............................. ..5.5 ControlPanel ..5.7 PressureGauges…………………………………………....5.8 Hazardzone ..5.9 Startingprocedure 5.10 Shutdownprocedure 5.11 BatteryCarouselandbatterychangingprocedure………...5.12 Instructionsonthemaintenance 5.15 Importantnotes 5.15 Beforemaintenance ...................................................... 5.15 Lubricants,fluidsandcapacities 5.17 Specificlubricationandmaintenanceinstructions 5.19 Everyshift 5.19 Everyfifteenshifts......................................................... 5.20 Every180shifts 5.21 Asrequired.................................................................... 5.22 Troubleshootingprocedures 5.24 Hydraulicsystem(general)............................................ 5.25 Hydrauliccylinders 5.26 6. Technicaldata Technicaldata .........................................................................6.3 ComponentsoftheBatteryCarousel...................................6.3 Tighteningtorques 6.4 Permissibledata................................................................. 6.10 Lubricationfluidsandgreases 6.10
Foryourinformation Foryourinformation...............................................................7.3 Ourservice...........................................................................7.3 Serviceaddress 7.3 Rebuildfacilityaddress ...................................................7.4
Operation
7.
_______________________________________________________________ 1 Aboutthismanual BI016609
_______________________________________________________________ BI016609
applicableoperatingmanual
machinetype
Aboutthismanual
Thischapterprovidesimportantinformationmakingiteasierforyouto usethismanual.Youwillalsobegiveninformationonthestructureof themanualandthesymbolsandcharactersused.
Beforestartingtowork
Takecaretoensurethattheoperatingmanualavailabletoyouisapplicableforthetypeofequipmentormachineused.
Thisoperatingmanualisintendedfor:
BatteryCarousel
andisonlypermittedtobeusedforequipmentofthistype.
newoperationmanual
Theoperatingmanualmustbeaccessibleatalltimestoallpersons workingonorwiththemachine. Itshould,ifpossible,alwaysbeavailableattheplaceofoperation.
Sendforanewoperationmanualimmediatelyifthepresentmanualis nolongercompleteorhasbecomeillegible.
Whoisthisoperatingmanualintendedfor?
Thisoperatingmanualisintendedforthosepersonswhoworkwithor onthemachine.
Everypersonworkingonthefaceorintheintersectionbetweenface andentryorintheentrymustreadthisoperatingmanual.
Thisincludespersonswho:
■ areinchargeoftransport
■ preparetheriseheading
■ performassembly/disassemblywork
■ operatethemachine
■ eliminatefaults
■ performdailyroutineworkonthefaceorintheentry
■ performmaintenancework
■ performrepairwork
supervisorypersonnelwho:
■ initiateand/or
■ supervisetheactivitiesjustindicated.
___________________________________________ Beforestartingtowork A6474X267 REV04 1.3 BI016609
cost-effectiveness
Whatisthepurposeofthisoperatingmanual?
Thisoperatingmanualisintendedtohelpyouworkefficientlyand safelywithourproduct.Itcontainsimportantinformationonalltheactivitiesrelatedtothemachine.
Readthisoperatingmanualcompletelyandatease.Payspecialattentiontothesafetyinstructions.Trytomemorizetheappearanceandthe meaningofthesafetyandinstructionsymbols.
service safety
Ifanydetailsarenotclearlyunderstood,pleasecontactourservicedepartment.Ourserviceaddressisgiveninthechaptertitled“Foryour information”.
Readthechapter“Foryoursafety”withspecialattention.Thechapter containsimportantinformationindicatingpossiblehazards.Observe theinformationgivenandfollowtheproceduralinstructions.
Beforestartingtowork____________________________________________ 1.4 BatteryCarousel BI016609
Charactersandsymbolsused
Thefollowingcharactersandsymbolsareusedforsafetyinstructions andimportantinformationintheoperatingmanual.
Trytomemorizethesymbolsandtheirmeanings.
DANGER!
Pointsinthetextmarkedwiththissymboldrawyourattentionto immediatelyimpendingdanger.Possibleconsequencesare: veryseriousinjuryorevendeath.
WARNING!
Thesepointscontaininformationondangeroussituations.Possibleconsequencesare:veryseriousinjuryorevendeath.
CAUTION!
Thissymboldrawsattentiontodangeroussituations.Possible consequencesare:lighttomoderatelyseriousinjuriesandmachinedamage.
NOTICE!
Pointsinthetextmarkedwiththissymboldrawattentiontoharmfulsituations.Possibleconsequencesare:damagetothemachineordamageintheimmediatevicinity.
IMPORTANT!
Pointsinthetextmarkedwiththissymbolcontainusefultipsand informationintendedtofacilitateworkforyou.Theydonotwarn aboutharmfulordangeroussituations.
■ Itemsinlistsaremarkedwithbullets.
– Pointsinsub-listsaremarkedwithalongdashatthestartof theline.
Pointsintextmarkedinthiswaydescribeindividualoperations. Followtheseinstructionsstepbystep.Theywillhelpyoucarryout yourworkfasterandmoreimportantly,safer.
___________________________________________ Beforestartingtowork A6474X267 REV04 1.5 BI016609
Beforestartingtowork____________________________________________ 1.6 BatteryCarousel BI016609
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BI016609
2 Yoursafety
_______________________________________________________________ BI016609
stateoftheart
Yoursafety
Thischapterprovidesvitalinformationforyoursafety. Payspecialattentiontothischapter.Thesafetyinstructionsandrules ofprocedurewillhelpyoutoavoidhazardoussituationsandtoperform thenecessaryworkassafelyaspossible.
Themachinehasbeenmanufacturedinaccordancewiththestateof theartandgenerallyrecognizedsafetystandardsandregulations. Youandotherscanneverthelessbeexposedtodangeroussituations e.g.asaresultofenvironmentalinfluences,machinedamageoroperatorerrors.
Donotmakeanyalterationsormodificationswhichcouldimpairthe safetyofthemachine.Allmodificationsandchangesmustbeapprovedbythemanufacturer.
Useonlyoriginalspareparts.Notethattheuseofpartsfromother manufacturerswillvoidtheguarantee.
Inadditiontothisoperatingmanualbesuretoalsoobservetherespectivelegalprovisionsandregulationsinyourcountry.
Observethesafetyandaccidentpreventionregulations:
■ ofthemine.
■ oftheMinesInspectorand
■ oftheminingsupervisoryauthorities
furtheroperatingmanuals
Pleasereadalsotheoperatingmanualsofthecomponentsrequiredfor operation,e.g.ofgearboxes,electricmotors,etc.,carefullyandthoroughly.Clarifyanyquestions before startingwork.
______________________________________________________ Personnel A6474X267 REV04 2.3 BI016609
training
Personnel
Operation
Themachinemayonlybeoperatedbyqualified,trainedpersonnel.
Themachineisonlyallowedtobeoperatedbyqualifiedpersonnelwho canprovideproofofhavingbeentrainedonthisunit. Readingoftheoperationmanual,especiallythechapteronsafety,shall constituteapartofthistraining.
Youmusthaveadequateknowledgeofthe
■ mechanics,
■ hydraulics,
■ electricsand
■ operation andmustbeabletoprovethisknowledge.
Installationandrepair
Asafundamentalrule,installationandrepairworkmayonlybecarried outbypersonnelwhohavebeenadequatelytrainedfortheseparticular requirements.
Installationandrepairworkon:
■ safetycomponents
■ theelectrics
■ thehydraulics
mayonlybecarriedoutbyserviceengineersorbyspeciallyqualified personnelofthemine.
Personnel _______________________________________________________ 2.4
BI016609
BatteryCarousel
Operatingconditions
Intendeduse
TheBatteryCarouselhasbeendesignedandmanufacturedpurelyfor thepurposeofchangingoutandchargingmachinebatteries.
Intendedusesinclude:
■ theexchangeofbatteriesfromthemachinetothecarousel.
■ therechargingofmachinebatteries.
Unauthorizeduse
Applicationsnotexpresslylistedasintendedusesareunauthorized usesandarenotallowedtobeperformedwiththemachine.
■ therechargingofanybatteryotherthanspecified.
Themanufactureracceptsnoliabilityforanydamageresultingfrom anysuchunauthorizeduse.
_____________________________________________Operatingconditions A6474X267 REV04 2.5 BI016609
Operatingconditions _____________________________________________ 2.6 BatteryCarousel BI016609
general noiseemissions
Safetyinstructions
Generalrules:
Alwaysworkwithfullconcentration.
Familiarizeyourselfwithyourworkingenvironment.
Alwayswearyourpersonalprotectiveequipment.Thisalsoincludes earprotectorsasthenoiseemittedbyotherequipmentintheareamay attimesexceed85db(A).
Informyourcolleaguesof:
■ yourexactlocation.
■ theworkyouareperforming.
■ thetimethatyouwillprobablyrequire.
safetyequipment symbolplates stop disconnectpowersupply
Startthemachineonlywhenitisinagoodandsafeoperatingcondition andallprotectivedevices,e.g.EMERGENCYSTOPdevices,cover plates,etc.arecorrectlyinstalled.
Observethesymbolplatesonthemachine.
PresstheSTOPswitchimmediatelyintheeventoffaultorirregularities inoperation.Reportanypeculiaritytoyoursuperiorsothatnecessary measurescanbetakenimmediately.
Disconnectthepowersupplywhileperforming:
■ maintenancework
■ inspectionwork
■ repairwork
cordonoffworkingarea
movingparts
Cordonoffyourworkingareawidelyforthemachine.
Neverallowpartsofyourbodytocomebetweenpartswhichcould move,suchase.g.:
■ stabilizercylinder
■ carouselwhenrotating
batterycharging
RefertotheBatteryChargeroperationmanual,batterymaintenance manual,andthebatterychargingchartforspecificsafetyinformation regardingbatterycharging.
_______________________________________________Safetyinstructions A6474X267 REV04 2.7 BI016609
transportsafetydevice
Storageandtransport
Maintaintheprescribedstorageperiodsandobservetheinstructions forstorage.
Donotstorematerialsorpartsinthetravelwayorinyourworking area.
Informthepersonsinvolvedabouttheintendedtransportrouteandthe anticipateddurationofthetransport.
Ensurethatthetransportsafetydevicesarecorrectlyfitted.
Fixallmovingpartswithtransportlocks.
Neverstandunderunsupportedpartsorsuspendedloads.
meansofattachment
Connecttheliftingequipmentonlytothepointsofattachmentprovided forthatpurpose.Observethedifferentloadlimitsoftheattachment points.Alsoobservetheinstructionsonthetransportsheet.
Onlyusemeansofattachmentwhichareingoodconditionandhave beendesignedfortheloadstobehandled.
Forroundcomponentsusetransportstraps,only.Neverusechainsor steelcablesforthispurpose.
Donotdamagethetreatedorpolishedsurfacesofshafts,sealingsurfaces,etc.
mobilehandlingequipment
Whenusingmobilehandlingsystemsfortransportmakesurethatthe centerofgravityisaslowaspossible.
Pre-startinspection
operation
inspection
maintenance
instructionandsafetytags
operatingarea
Readthisentireguidebeforeattemptingtooperatethisunit.
Inspecttheunitandhaveanymalfunctioning,brokenormissingparts correctedorreplacedbeforeuse.
Verifythatallmaintenancehasbeenperformed.
Verifythatallinstructionandsafetytagsareinplaceandreadable. Cleananyforeignmaterialfromtheworkarea.
_______________________________________________ 2.8 BatteryCarousel BI016609
Safetyinstructions
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
