Technical Manual
© Bucyrus All Rights Reserved
R
BI622244
BUCYRUS
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
Industriestraße1Telephone:+49(0)2306/709-0E-mail:infodbt@dbt.de D-44534LünenFax:+49(0)2306/709-1421Internet:www.dbt.de DBTGmbH Operatingmanual DBTshield 2550/5500-2x4207-1750 Doc.No.:7420135000BA00 BI622244
Amendmentsandalterationstothispublicationarenotsubjectto notification.DBTGmbH(DBT)reservesallrightstothispublication.
Itscontentisprotectedbycopyrightlaws.Nopartofthispublication maybereproducedortransferredinanywayorformwithoutthe priorwrittenapprovalofDBT. DBTdeclinesanyliabilityfordirectorindirectconsequencesof printingerrors.
Wereservetherighttointroducemodificationsasaresultof technicaldevelopmentswithoutpreviousnotice!
DBTGmbH,Lünen2007E
BI622244
Contents Doc.No.:7420135000BA00VLVA/02 Contents 1.Aboutthismanual Beforestartingwork 1.3 ............................. Personsforwhomtheoperatingmanualisintended1.3 Purposeofthisoperatingmanual1.4 Charactersandsymbolsused1.4 ....................... 2.Yoursafety Personnel 2.3 ...................................... Operationandmaintenance 2.3 Repair 2.4 Operatingconditions 2.5 ............................ Intendeduse 2.5 Unauthorizeduse 2.5 Safetyinstructions 2.6 Basicprinciples 2.6 .................................... Storageandtransport 2.7 .............................. Installation 2.8 Operation 2.9 Maintenance 2.11 Overviewofthesafetyinstructions 2.15 ............... 3.Storageandtransport Storage 3.3 ......................................... Storageofnewequipment 3.3 Storingusedequipment 3.5 Transport 3.5 ....................................... 4.Installation Pre-assemblyofthesupportunits 4.3 ................ Installationofthesupportunits 4.3 ................... Supplyconnections 4.5 ................................ Couplingbetweentheconnections 4.5 ................... Requirementsforthefacehydraulicsystem 4.6 ....... Start-up 4.7 Tobeobservedpriortostart-up 4.7 ...................... Howtoputthesupportintooperation 4.8 Corrosionprotectionofhydrauliccomponents4.9 ..... DBTGmbH,Lünen2007 E BI622244
5.Operation
Contents DBTshield2550/5500-2x4207-1750
Requirements 5.3 ................................... Operatingconditions 5.3 Safetyrequirements 5.6 Operationoftheshield 5.9 ........................... Worksafety 5.14 ..................................... Operationoftheshieldhydraulics 5.15 ................ Locationofhydrauliccomponentsonthesupport 5.15 FunctionsoftheHPballvalves 5.20 Repairandemergencyoperation 5.30 Operationandfunctionsofthecontrolunit 5.32 Shieldfunctions 5.33 Specialfunctions 5.34 .................................. Maintenance 5.36 .................................... Specialmeasures 5.36 Carryoutdaily 5.37 Carryoutweekly 5.37 Carryouteverysixmonths 5.38 Assessmentofdamageaccordingtoschedule 5.38 Remedyingfaults 5.39 ................................ Troubleshootingtips 5.39 Faultlocalisation 5.39 3/2-wayorpilotvalve 5.42 Pilotedcheckvalves 5.42 ............................... Internalby-passinprops 5.43 ............................ Pressurereliefvalvedefective 5.43 ....................... Defectiveorblockedfilter 5.43
Description 6.3 ..................................... Mainsubassemblies 6.5 Basewithcontrolarmsandshiftingunit 6.8 Shieldcanopy 6.16 Flipper 6.18 Sideseal 6.19 ......................................... Cavingshield 6.22 ...................................... Technicaldata,steelstructure 6.23 ....................... Hydraulicsystem 6.28 Two-stagetelescopicprop 6.35 Hydrauliccylinder 6.37 Construction 6.37 Stabilisingcylinder 6.38 Baseliftcylinder 6.38 Shiftingram 6.39 Sealcylinder 6.40 Flippercylinder 6.40 Pushercylinder 6.41 .................................... Technicaldata,hydrauliccylinder 6.42 DBTGmbH,Lünen2007 E BI622244
6.Technicaldata
Contents Doc.No.:7420135000BA00VLVA/02 Pressurereliefvalves 6.45 ............................ Electrohydraulics,controlsystem 6.47 ................ PANZERMATIC® PM4 6.48 Anglesofinclinationofthecanopy 6.49 ............... Accessories 6.50 .................................... Permissiblemedia 6.57 ............................... Hydraulicfluids 6.57 Greasesandlubricatingpastes 6.60 Tighteningtorques 6.62 .............................. ScrewswithISOmetricthread 6.62 7.Foryourinformation Serviceaddresses 7.3 ............................... Europe 7.3 ........................................... NorthAmerica,Canada,SouthAmerica 7.4 Australia 7.4 Africa 7.4 Asia 7.4 Identificationoftheshields 7.6 ....................... Modelplate 7.6 Shieldnumber 7.6 StandardsandGuidelines 7.7 ........................ Referencednationalstandardsandguidelines 7.7 ReferencedEuropeanstandardsanddirectives 7.7 ........ DBTGmbH,Lünen2007 E BI622244
Contents DBTshield2550/5500-2x4207-1750 DBTGmbH,Lünen2007 E BI622244
1 Aboutthismanual BI622244
BI622244
Aboutthismanual
Thischaptercontainsimportantinformationmakingiteasierforyou tousethismanual.Itprovidesyouwithinformationonthestructure ofthemanualandthesymbolsused.
Beforestartingwork
Takecaretoensurethattheoperatingmanualavailabletoyouis applicabletotheshieldsupportbeingused.Comparethedata givenbelowwiththedatagivenonthetypeplateoftheshieldsupport.Wheretofindthetypeplateontheshieldsupportisdescribed inChapter7ofthisoperatingmanual.
Thisoperatingmanualisdesignedfor:
DBTshield2550/5500-2x4207-1750
andisonlypermittedtobeusedforshieldsofthistype!Onlyuse theoperatingmanualwhichappliestotherespectiveshieldsupport.Failuretodothiswillposeadangertoyourselfandothers.
Tab.1:ModelspecificationforDBTshield2550/5500-2x4207-1750
Itisabsolutelynecessarytoensurethatallpersonsworkingwithor ontheshieldsupporthaveaccesstothecontentsoftheapplicable shieldsupportoperatingmanualsatalltimesandwithoutanyrestrictions.
Personsforwhomtheoperatingmanualisintended Thisoperatingmanualisintendedforthosepersonswhoworkwith orontheshields.
Thisincludespersonswho:
J areinchargeoftransport
J preparetheriseheading
J performassembly/disassemblywork
J operatetheshields
J remedymalfunctions
J performdailyroutineworkontheface
J monitor/lookafterforthehydraulicsystem
J performmaintenancework
J performrepairwork.
J supervisorypersonnelwho –initiateand/or –supervizetheactivitieslistedabove.
Beforestartingwork Doc.No.:7420135000BA00VLVA/02 1.3
DevicenumberPropforce Yearof construction Application 742013500000 01 2x4207kN 2004 Faceshield 742013500000 02 2x4207kN 2004 Endshield 742013500000 03 2x4207kN 2004 Segmentshield 742013500000 05 2x4207kN 2007 Faceshield 742013500000 06 2x4207kN 2007 Endshield
DBTGmbH,Lünen2007 E applicable operatingmanual availabilityof operatingmanual BI622244
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
operatingmanual questions?
safety
Allpersonnelworkingontheshieldsupportmusthavereadthis operatingmanualbeforehand.
Anypersonsvisitingorinspectingthefacemusthavereceivedadequateinstructions.
Purposeofthisoperatingmanual
Thisoperatingmanualcontainsgeneralinformationonthesafeand economicalhandlingofshieldsupportsandprovidesyouwith importantinstructionsontheworkperformeddirectlyonorwiththe shieldsupport.
Therefore,readthisoperatingmanualcompletelyandatleisure. Payspecialattentiontothesafetyinstructions.
Trytomemorizetheappearanceandmeaningofthesafetyand instructionsymbols.
Shouldyouhaveanyquestions,pleasecontactourServiceDepartment.ContactdetailsaregiveninChapter7ofthisoperating manual.
Readthechapter“Yoursafety”closely.Thischaptercontainsimportantinformationindicatingpotentialhazards. Observethisinformationandfollowtheproceduralinstructions.
Charactersandsymbolsused
Thefollowingcharactersandsymbolsareusedforsafetyinstructionsandimportantinformationintheoperatingmanual.
Trytomemorizethesymbolsandtheirmeanings.
Danger!
Pointsinthetextmarkedwiththissymboldrawyourattention toimmediatelyimpendingdanger.Possibleconsequencesare: veryseriousinjuryorevendeath.
Warning!
Thesepointscontaininformationondangeroussituations. Possibleconsequencesareveryseriousinjuryorevendeath.
Caution!
Thissymboldrawsattentiontodangeroussituations.Possible consequencesincludelighttomoderatelyseriousinjuriesand machinedamage.
Notice!
Pointsinthetextmarkedwiththissymboldrawattentionto harmfulsituations.Possibleconsequencesare:damagetothe shieldordamageintheimmediatevicinity.
Important!
Pointsinthetextmarkedwiththissymbolcontainusefultips andinformationintendedtofacilitateworkforyou.Theydonot warnaboutharmfulordangeroussituations.
Itemsinlistsaremarkedwithbullets.
Pointsinsub-listsaremarkedwithalongdashatthestartofthe line.
Beforestartingwork DBTshield2550/5500-2x4207-1750 1.4
DBTGmbH,Lünen2007 E
J –BI622244
Thehandsymbolpromptsyoutotakeaction. Severalsuccessiveparagraphsmarkedwiththehandsymbol representasequenceofactionswhichmustbeexecutedinthe orderspecified.Followtheseinstructionsstep-by-stepinorderto performtheworksafelyandefficiently.
Beforestartingwork Doc.No.:7420135000BA00VLVA/02 1.5
DBTGmbH,Lünen2007 E . BI622244
Beforestartingwork DBTshield2550/5500-2x4207-1750 1.6 DBTGmbH,Lünen2007 E BI622244
Yoursafety
Thischapterprovidesvitalinformationforyoursafety.Payspecial attentiontothischapter.Thesafetyinstructionsandrulesofprocedurewillhelpyoutoavoidhazardoussituationsandtoperformthe necessaryworkassafelyaspossible.
Theshieldsupportwasmanufacturedinaccordancewiththestate oftheartandgenerallyrecognizedsafetystandardsandregulations.However,aresidualriskstillexistswhichmayexposeyouto hazardoussituationswhenworkingwithorontheshields.These may,forexample,becausedbyunforeseeableexternalinfluences, machinedamageoroperatingerrors.
Inadditiontothisoperatingmanual,alsobesuretoobservethe respectivelegalprovisionsandregulationsforaccidentprevention inyourcountry.
Observethesafetyandaccidentpreventionregulationsofthefollowing: J oftheminingcompany, J oftheminesinspectorate,and J oftheminingsupervisoryauthorities.
Personnel
Personsemployedintheoperation,repairandoverhaulofhydraulic and/orelectrohydraulicshieldsupportsmustbespeciallyqualified. Inadditiontohavinghadtraininginminingtechnology,the followingminimumrequirementsmustbemet.
Operationandmaintenance
Operationandmaintenanceoftheshieldsupportsmayonlybe performedbytrainedpersonnel.
Thetrainingmustbespecifictothetypeofshieldactuallybeing used.
Theelectrohydraulicandhydrauliccontrolsystemsmayonlybe operatedbypersonnelwhohavebeenadequatelytrainedto operatethepresentcontrol system. Thecontentoftheoperatingmanual,especiallythechapteron safety,mustconstituteapartofthistraining.
Theymustpossessandfurnishproofofadequatefamiliaritywith the J mechanical, J hydraulicand J controlsystems.
Personnel Doc.No.:7420135000BA00VLVA/02 2.3
DBTGmbH,Lünen2007 E residualrisk supplementaryregulations qualification BI622244
Repair
Ingeneral,repairworkmayonlybeperformedbypersonswho havetheknowledgeandskillstomeetthespecialrequirements andhavebeenadequatelytrainedintherepairoftheequipment.
Repairworkonandoverhaulof
J safetydevices,ase.g.pressurereliefvalves
J hydraulicpropsandcylinders
J controlunits,valves,andfilters shallbeperformedonlybyDBTservicetechniciansorbyspecially trainedpersonneloftheminingcompany.
Personnel DBTshield2550/5500-2x4207-1750 2.4
DBTGmbH,Lünen2007 E BI622244
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
