Technical Manual
© Bucyrus All Rights Reserved
R
BI619263
BUCYRUS
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7 j' ] 7 J ] l J ] ] ] ] ] 7 J ] ] 7 i J -, i J 7 j l DBT FBL-40 JINCHENG I SIHE UNDERGROUND MINE SERVICE MANUAL 1.1 General Arrangements - FBL-40 ................................ .4 1.2 I 15-4-2004 1.1.1 1.1.2 FBL-40 General Arrangement ......................................... .4 FBL-40 General Specifications ................................................... 11 1.2.1 Capacities ................................................................... 11 1.2.4 1.2.5 1.2.6 1.2.7 1.2.8 Weight 11 Engine ........................................................................ 11 Engine Speeds 11 Stall Speeds 11 Fuel Consumption ......................................................... 11 1.2.9 Start System ................................................................ 11 1.2.10 Intake System .............................................................. 11 1.2.11 Exhaust System 11 1.2.12 1.2.13 1.2.14 1.2.15 1.2.16 1.2.17 1.2.18 1.2.19 1.2.20 1.2.21 1.2.22 Transmission ............................................................... 11 Torque Converter ......................................................... 11 Axles 11 Wheels ....................................................................... 11 Tyres - Standard 11 Tyres - Optional -1 ........................................................ ll Hydraulic Systems ........................................................ 12 Hydraulic Filtration ....................................................... 12 Main Hydraulic pump 12 Steering/ Brake pump .................................................... 12 Steering system 12 Section I 3,
DBT FBL-40 JJNCHENG I SJHE UNDERGROUND MINE SERVICE MANUAL
1.2.23 Accumulator steering .................................................... 12 1.2.24 Accumulator brakes 12 1.2.25 Lift system 12 1.2.26 Cylinder reliefs 12 1.2.27 Cylinders 1.2.28 Service brake hydraulic system 12 1.2.29 Steering ..................................................................... 12 1.2.30 Service brake 12 l 1.2.31 1.2.32 Park & Emergency brake ............................................... 12 Articulation 12 l 1.2.33 j 1.2.34 Oscillation .................................................................. 12 Seating ...................................................................... 12 l 1.2.35 1.2.36 Canopy ..................................................................... 12 Electrical System ......................................................... 12 l 1.2.37 1.2.38 Lights ........................................................................ 12 Alternator 13 l 1.2.39 J Pneumatic System ........................................................ 13 1.2.40 Service Capacities 13 l 1.2.41 j _ Vehicle Speeds ............................................................ 13 1.2.42 Tractive Effort 13 'j 1.2.43 Grade Ability ......................................................•........ 13 l ' J l I J 7 I J ·1 I ' J I 15-4-2004 Section I 4 '
1.2 General Specifications cont'd
l J ] 7 J l J l J ] 7 j ] ] ] ] ] ] ] 7 J ] 7 J ] 7 i DBT FBL-40 1.3 ! 15-4-2004 1.3.1 1.3.2 1.3.3 1.3.4 1.3.5 1.3.6 1.3.7 1.3.8 1.3.9 1.3.10 1.3.11 1.3.12 JINCHENG I SIHE UNDERGROUND MINE SERVICE MANUAL Lubrication and Fuel Specifications 14 General ....................................................................... 14 Fuels 14 Fuel Specification Table 14 Fuel Additives .............................................................. 15 Diesel Fuel Relevant Information ....................................... 16 Engine Oil ................................................................... 17 Torque Converter/ Transmission Fluid 17 Hydraulic oil 17 Gear Oil 18 Multi Purpose Grease ..................................................... 18 Fluid Specification Table ................................................. 18 Grease Point Reference Drawing ....................................... 19 Section I
l J j l J ] ] ] ] ] ] ] ] ] ] ] ] ] ·7 I J ] 7 DBT FBL-40 JINCHENG I SIHE UNDERGROUND MINE SERVICE MANUAL 1.4 Machine Isolation ............................................................. 20 1.4.1 Engine ........................................................................ 20 1.4.2 Pneumatics ...........................•...................................... 22 1.4.3 Hydraulics ...............................................................•... 23 1.4.4 Engine Coolant 23 1.4.5 Heat Exchanger coolant ...................................................24 1.4.6 1.4.7 1.4.8 Electrical ..................................................................... 24 Fitting and Removal of Steering Lock ................................. 25 Securing the Lift Arm 26 1.5 General Safety and Precautions ................................... 27 1.5.1 1.5.2 General 27 Packing and Supporting the Machine 29 1.6 Recommended Bolt Torque ....................................... 31-32 1. 7 Preventative Maintenance Schedule ........................... 33 j 15-4-2004 1. 7.1 Daily Service 33-35 17.2 Every 125 Service hours .......................•......................36-37 1. 7.3 Every 250 Service Hours 38-39 1.7.4 Every 1000 Service Hours .......................................... .40-41 1. 7.5 Every 2,000 Service Hours .......................................... .42-43 1.7.6 1.7.7 1.7.8 1.7.9 Every 3,000 Service Hours ..........................................•... 44 Every 4,000 Service Hours .45 Every 5,000 Service Hours .....................................•.........45 Every 6,000 Service Hours ............................................. .45 Section I
The operation of heavy mining equipment can be hazardous. To ensure safe operation, operators and personnel must be alert, competent, correctly trained, tested and licensed in the principles, capabilities and correct operating and isolation procedures of the equipment.
This manual is designed to provide the FBL-40 Shield Hauler Operator with the proper information regarding the equipment's instrumentation, operating controls and safe working procedures. All operators of this machine must be conversant with the information contained within this manual before operating the machine.
To ensure safe and efficient operation, the FBL-40 Shield Hauler must be adequately maintained by the operators and service personnel. To achieve this, the Operator's pre-start inspection procedure contained in section 5 of the Operators manual must be performed.
Any abnormalities should be reported immediately to maintenance personnel to avoid costly machine repairs, production down time and unsafe operation of the machine.
ALL applicable NOTES, CAUTIONS AND WARNINGS listed in this Manual are included in the support documents following the same format as defined below.
NOTE:
Indicates a procedure or condition that is essential for Personnel working on the equipment to know.
CAUTION:
Indicates an action or condition that, if not followed, could cause damage to the vehicle or other equipment.
WARNING:
Indicates an action or condition that, if not followed, could cause injury to the operator or other personnel.
l l ] 7 J ] l J j 7 J ] -, J ] ] 7 J ] ] ] 7 IDBT FBL-40 JINCHENG I SIHE UNDERGROUND MINE SERVICE MANUAL
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i 15-4-2004 Section I 7'
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