Technical Manual
© Bucyrus All Rights Reserved
R
BI621789
BUCYRUS
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Industriestraße1Telefon:+49(0)2306/709-0Email:infodbt@dbt.de D-44534LünenTelefax:+49(0)2306/709-1421Internet:www.dbt.de DBTGmbH OperatingManual DBT-Shield 2550/5500-2X4319-1750 DBT-Shield 2400/5000-2X4319-1750 Doc.No.:7420152000BA00 BI621789
Amendmentsandalterationstothispublicationarenotsubjectto notification.DBTGmbH(DBT)reservesallrightstothispublication. Itscontentisprotectedbycopyrightlaws,bothdomesticandinternational.Nopartofthispublicationmaybereproducedortransmittedinanywayorformwithoutthepriorwrittenapprovalofthe DBT.
DBTdeclinesallliabilityfordirectorindirectconsequencesofprintingerrors.
Wereservetherighttointroducemodificationsobtainedby technicaldevelopmentwithoutpreviousnotice!
DBTGmbH,Lünen2005 E
BI621789
Doc.No.:7420152000BA00VIVR/01 Contents 1.Aboutthismanual Beforestartingwork 1.3 ............................. Personsforwhomtheoperatingmanualisintended1.3 Purposeofthisoperatingmanual1.4 .................... Charactersandsymbolsused1.4 2.Yoursafety Personnel 2.3 ...................................... Operationandmaintenance 2.3 Repair 2.4 Conditionsofoperation 2.5 .......................... Intendeduse 2.5 Unauthorizeduse 2.5 Safetyinstructions 2.6 .............................. Overviewofthesafetyinstructions 2.16 ............... 3.Storageandtransport Storage 3.3 ......................................... Storageofnewequipment 3.3 Usedequipment 3.5 Transport 3.5 4.Installation Pre-assemblyoftheshieldunits 4.3 .................. Installationoftheshieldunits 4.3 .................... Supplyconnections 4.5 Couplingbetweentheconnections 4.6 Requirementsforthefacehydraulicsystem 4.6 ....... Start-up 4.7 ......................................... Tobeobservedpriortostart-up 4.7 Start-upoftheshields 4.8 Corrosionprotectionofhydrauliccomponents4.9 ..... 5.Operation Basicrequirements 5.3 .............................. Conditionsforoperation 5.3 Safetyrequirements 5.6 Operationoftheshield 5.9 ........................... DBTGmbH,Lünen2005 E BI621789
DBT-Shield2550/5500-2x4319-1750&DBT-Shield2400/5000-2x4319-1750 Safeworking 5.14 .................................... Operationoftheshieldhydraulics 5.15 ................ Locationofhydrauliccomponentsontheshield 5.15 ........ Operationofthedualbackflushfilter 5.30 Repairandemergencyoperation 5.31 Operationandfunctionsofthecontrolvalveblock5.33 ...... Maintenance 5.36 .................................... Specialmeasures 5.36 .................................. Dailyinspection 5.37 Weeklymaintenance 5.37 Tobedoneeverysixmonths 5.37 ........................ Assessmentofdamageaccordingtoschedule 5.38 Troubleshooting 5.39 Faultfindingonshieldhydraulicsystem 5.39 Faultlocalization 5.39 3/2-Wayvalveorpilotvalve 5.42 ......................... Pilot-operatedcheckvalves 5.42 Internalby-passinprops 5.43 Faultypressurereliefvalve 5.43 .......................... Defectiveorblockedfilter 5.43 6.Technicaldata Shielddescription 6.3 ............................... Mainsubassemblies 6.5 Basewithlemniscaticlinksandcentralshiftingunit6.9 Shieldcanopy 6.14 Cavingshield 6.19 Sideseal 6.22 Technicaldataoftheshield,steelstructure 6.25 Hydraulicsystem 6.28 ................................ Shieldhydraulics 6.29 .................................. Double-telescopicprop 6.36 Hydrauliccylinder 6.38 ............................... Design 6.38 Stabilizingcylinder 6.39 Baseliftcylinder 6.39 .................................... Shiftingram 6.40 Flippercylinder 6.41 Pushercylinder 6.41 .................................... Technicaldataofhydrauliccylinders 6.42 Pressurereliefvalves 6.45 Electrohydrauliccontrolsystem 6.48 .................. Electrohydrauliccontrolunits 6.48 ........................ ElectronicshieldcontrolPANZERMATIC®PM4 6.49 Anglesofinclinationofthecanopy 6.52 ............... Accessories 6.53 .................................... DBTGmbH,Lünen2005 E BI621789
Doc.No.:7420152000BA00VIVR/01 Anti-toppledevice“canopy-canopy” 6.53 Endanchorage 6.54 Endanchoragebase-base 6.55 Sideflipperhydraulics 6.57 Operatingmedia 6.58 ................................ Hydraulicfluids 6.58 Lubricatinggreasesandpastes 6.61 ...................... Tighteningtorques 6.63 ScrewswithISOmetricthread 6.63 ....................... 7.Foryourinformation Ourservice 7.3 Serviceaddresses 7.3 ................................. Identificationofshields 7.5 .......................... Typeplate 7.5 Shieldnumber 7.5 ..................................... DBTGmbH,Lünen2005 E BI621789
DBT-Shield2550/5500-2x4319-1750&DBT-Shield2400/5000-2x4319-1750 DBTGmbH,Lünen2005 E BI621789
1 Aboutthismanual BI621789
BI621789
Aboutthismanual
Thischapterprovidesimportantinformationmakingiteasierforyou tousethismanual.Youwillalsobegiveninformationonthestructureofthemanualandthesymbolsused.
Beforestartingwork
Takecaretoensurethattheoperatingmanualavailabletoyouis applicablefortheshieldsupportused.Comparethedatagiven belowwiththedataonthetypeplateoftheshield.Wheretofind thetypeplateontheshieldisdescribedinchapter7ofthisoperatingmanual.
Thisoperatingmanualisdesignedfor:
DBT-Shield2550/5500-2x4319-1750and
DBT-Shield2400/5000-2x4319-1750
andisonlypermittedtobeusedforshieldsofthistype.Onlyuse theoperatingmanualapplicabletotherespectiveshield.Ifyou don’tyouwillendangeryourselfandothers.
Tab.1:TypespecificationforDBT-Shield2550/5500-2x4319-1750and DBT-Shield2400/5000-2x4319-1750
Itisabsolutelynecessarytoensurethatallpersonsworkingwithor onthesupporthaveaccesstothecontentsoftheapplicableoperatingmanualsfortheshieldsatanytimeandwithoutanyrestrictions.
Personsforwhomtheoperatingmanualisintended Thisoperatingmanualisintendedforthosepersonswhoworkwith orontheshields.
Thisincludespersonswho:
J areinchargeoftransport,
J preparetheriseheading,
J performassembly/disassemblywork,
J operatetheshields,
J correctmalfunctions,
J performdailyroutineworkontheface,
J monitor/lookafterthehydraulicsystem,
J performmaintenancework,
J performrepairwork;
Beforestartingwork Doc.No.:7420152000BA00VIVR/01 1.3
Identificationno.Propforce Yearof construction Application 742015200000 01 2x4319kN 2005 faceshield 742015200000 02 2x4319kN 2005 transitionshield 742015200000 03 2x4319kN 2005 faceendshield,rightwith
742015200000 04 2x4319kN 2005 faceendshield,right 742015200000 05 2x4319kN 2005 faceendshield,left 742015200000 06 2x4319kN 2005 faceendshield,leftwith sideflipperandsidewall
sideflipperandsidewall
DBTGmbH,Lünen2005 E applicable operatingmanual availabilityof operatingmanual BI621789
• Thank you very much for reading the preview of the manual.
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CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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J supervisorypersonnelwho –initiateand/or –supervise theactivitiesjustindicated.
Everybodyworkingontheshieldsupportmusthavereadthisoperatingmanualbeforehand.
Anypersonsvisitingorinspectingthefacemusthavereceived adequateinstructions.
Purposeofthisoperatingmanual
Thisoperatingmanualcontainsgeneralinformationonthesafeand economicalhandlingofshieldsupportsandprovidesyouwith importantinstructionsontheworkperformeddirectlyonorwiththe shields.
Therefore,readthisoperatingmanualcompletelyandatease.Pay specialattentiontothesafetyinstructions.Trytomemorizethe appearanceandthemeaningofthesafetyandinstructionsymbols. Shouldyouhaveanyquestions,pleasecontactourservicedepartment.Contactdetailsaregiveninchapter7ofthisoperatingmanual.
Readthechapter”Foryoursafety”withspecialattention.This chaptercontainsimportantinformationindicatingpossiblehazards. Observetheinformationgivenandfollowtheproceduralinstructions.
Charactersandsymbolsused
Thefollowingcharactersandsymbolsareusedforsafetyinstructionsandimportantinformationintheoperatingmanual.
Trytomemorizethesymbolsandtheirmeanings.
DANGER!
Pointsinthetextmarkedwiththissymboldrawyourattention toimmediatelyimpendingdanger.Possibleconsequencesare: veryseriousinjuryorevendeath.
WARNING!
Thesepointscontaininformationondangeroussituations. Possibleconsequencesare:veryseriousinjuryorevendeath.
CAUTION!
Thissymboldrawsattentiontodangeroussituations.Possible consequencesare:lighttomoderatelyseriousinjuriesand machinedamage.
NOTICE!
Pointsinthetextmarkedwiththissymboldrawattentionto harmfulsituations.Possibleconsequencesare: damagetotheshieldordamageintheimmediatevicinity.
IMPORTANT!
Pointsinthetextmarkedwiththissymbolcontainusefultips andinformationintendedtofacilitateworkforyou.Theydonot warnaboutharmfulordangeroussituations.
Beforestartingwork DBT-Shield2550/5500-2x4319-1750&DBT-Shield2400/5000-2x4319-1750 1.4
DBTGmbH,Lünen2005 E
BI621789
operatingmanual question? safety
Itemsinlistsaremarkedwithblacksquares.
Pointsinsub-listsaremarkedwithalongdashatthestartofthe line.
Thesymbolofthehandasksyoutodosomething.Severalsuccessiveparagraphsmarkedwiththesymbolofthehandrepresent astringofactionswhichmustbeexecutedintheorderspecified. Followtherespectiveinstructionsstep-by-steptoperformthework safelyandefficiently.
Beforestartingwork Doc.No.:7420152000BA00VIVR/01 1.5
DBTGmbH,Lünen2005 E J –. BI621789
Beforestartingwork DBT-Shield2550/5500-2x4319-1750&DBT-Shield2400/5000-2x4319-1750 1.6 DBTGmbH,Lünen2005 E BI621789
Yoursafety
Thischapterprovidesvitalinformationforyoursafety.Payspecial attentiontothischapter.Thesafetyinstructionsandrulesofprocedurewillhelpyoutoavoidhazardoussituationsandtoperform thenecessaryworkassafelyaspossible.
Theshieldhasbeenmanufacturedinaccordancewiththestateof theartandgenerallyrecognizedsafetystandardsandregulations. However,acertainriskremainswhichmightgetyouintohazardous situationswhenworkingwithorontheshields.Thesemay,for example,becausedbyunforeseeableexternalinfluences,machine damageoroperatingerrors.
Inadditiontothisoperatingmanual,alsobesuretoobservethe respectivelegalprovisionsandregulationsforaccidentprevention inyourcountry.
Observethesafetyandaccidentpreventionregulations:
J oftheminingcompany, J oftheminingauthority,and J oftheminers’accidentinsuranceassociation.
Personnel
Personsemployedintheoperation,repair,andoverhaulof hydraulicand/orelectrohydraulicshieldsupportsmusthavespecial qualifications.Inadditiontohavingreceivedtraininginminingskills thefollowingminimumrequirementsshallbemet.
Operationandmaintenance
Operationandmaintenanceoftheshieldsisonlyallowedtobeperformedbytrainedpersonnel.
Thetrainingshallbematchedtothetypeofshieldactuallyused. Theelectrohydraulicandhydrauliccontrolsystemsshallbe operatedonlybypersonnelwhohavebeenadequatelytrainedtooperatethepresentcontrolsystem. Thecontentoftheoperatingmanual,especiallythechapteron safety,shallconstituteapartofthistraining.
Theyshallpossessandfurnishproofofadequatefamiliaritywith the J mechanical, J hydraulic,and J controlsystems.
Personnel Doc.No.:7420152000BA00VIVR/01 2.3
DBTGmbH,Lünen2005 E residualrisk supplementaryregulations qualification BI621789
Repair
Ingeneral,repairworkshallbeperformedonlybypersonswho havetherespectiveknowledgeandskillstomeetthespecial requirementsandhavebeenadequatelytrainedintherepairofthe equipment.Repairworkonandoverhaulof
J safetydevices,ase.g.pressurereliefvalves
J hydraulicpropsandcylinders
J controlblocks,valves,andfilters
shallbeperformedonlybyDBTservicetechniciansorbyspecially trainedpersonneloftheminingcompany.
Personnel
2.4
DBT-Shield2550/5500-2x4319-1750&DBT-Shield2400/5000-2x4319-1750
DBTGmbH,Lünen2005 E BI621789
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
