BucyrusAmerica,Inc. 4041WurnoRoad Telephone:540-980-4530 Pulaski,VA24301 Fax:540-994-3763 Internet:www.bucyrus.com OperationManual Bucyrus - ContinuousMiner Model - 30M4-NP Doc.No.:A6474X315 BI000939
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ThismanualisintendedtoprovideGENERALproductinformationfor theModel30M4-NPContinuousMiner.Theillustrations,descriptions andprocedurescontainedinthispublicationapplyonlytoTHISmachine.BucyrusAmerica,Inc.reservestherighttorevisemodelsand designswithoutpriornotice.
ThisContinuousMinerwasmanufacturedundertheguidelines,proceduresandrequirementsoftheMinesRegulations(ProvinceofSaskatchewan),TheOccupationalHealthandSafetyRegulations(Province ofSaskatchewan),CSACAN3-M421-00(UseofElectricityinMines), CanadianElectricalCode(CEC)C22.1-06,TheCanadianElectrical Code(SaskatchewanAmendments)Regulations2002,andotherapplicableregulatoryagencystandards.
Atthecompletionofthemanufacturingprocess,thisunitwasissuedthe appropriateapprovalnumbersandnameplatesindicatingitmetthe technicalrequirementsoftheseregulatoryagencies.Anychangetothe designorstructureofthisunit,withouttheconsentofBucyrusAmerica, Inc.andtheseregulatoryagencies,oranyrepairorreplacementof partscontrarytoBucyrusAmerica,Inc.’sinstructions,mayinvalidate theseapprovalsandrenderthisunitunsafetooperate.
Strictcompliancewithalllaws,regulationsandpracticesregardingthe safeoperationandmaintenanceofundergroundminingequipmentand strictadherencetotheinstructionsinthismanualisnecessaryforthe personalsafetyofthoseworkingonoraroundthisunit.
Whilethismanualattemptstoanticipatethemostimportantoperations andmaintenanceneedsforthisunit,unforeseencircumstancesmay arisethathavenotbeenaddressedinthismanual.Ifanyconcernsor questionsarise,pleasecontactyourBucyrusAmerica.Inc.Service Representative immediately.
Thisworkcontainsinformationprotectedundertradesecretandother intellectualpropertylaws,andisprotectedundertheU.S.Copyright Actof1976,asamended.Thisworkisprovidedunderlicenseandthe licenseisnon-transferable.Distributionandaccessislimitedonlyto authorizedpersonnel.Disclosure,reproduction,distributionorunauthorizedusemaybeaviolationoffederalandstatelawsandmaysubjecttheunauthorizedusertocriminalliability.
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© BUCYRUSAMERICA,INC.
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ALLRIGHTSRESERVED
________________________________________________ Tableofcontents A6474X315 SVSV/01 ©BUCYRUSAMERICA,INC. Tableofcontents
Aboutthismanual Aboutthismanual 1.3 Beforestartingtowork 1.3 Whoisthisoperatingmanualintendedfor? 1.3 Whatisthepurposeofthisoperatingmanual? 1.4 Charactersandsymbols 1.5
1.
Yoursafety Yoursafety 2.3 Personnel 2.4 Operation 2.4 Installationandrepair 2.4 Operatingconditions 2.5 Intendeduse 2.5 Unauthorizeduse 2.5 Safetyinstructions 2.7 Generalrules: 2.7 Storageandtransport 2.8 Pre-startinspection 2.8 Installationandstart-up 2.9 Operation 2.9 Stopping 2.10 Maintenanceandrepair.................................................2.10 Overviewofthesafetyinstructions 2.15 Chapter3:Storageandtransport ..................................2.15 Chapter4:Installation 2.15 Chapter5:Operation .....................................................2.16 Chapter6:Technicaldata 2.26
Storageandtransport Storageandtransport............................................................ 3.3 Storage ................................................................................ 3.3 Storageofthemachineandspareparts 3.3 Long-termstorageofsparecomponents........................ 3.4 Transport 3.5 Hoistingofheavycomponents........................................ 3.6 4. Installation Installation............................................................................... 4.3 Pointstoobservepriortoinstallation 4.3 Whoisallowedtocarryoutinstallation?......................... 4.3 Whichtoolsarerequiredforinstallation? 4.3 Notesoninstallation........................................................ 4.4 Pre-installationchecklist 4.5 Safetyfeatures................................................................ 4.6 BI000939
2.
3.
5. Operation
Tableofcontents _________________________________________________ Bucyrus – Model30M4-NPContinuousMiner ©BUCYRUSAMERICA,INC.
Operation................................................................................. 5.3 HowtooperatetheContinuousMiner 5.3 WhoisallowedtooperatetheContinuousMiner 5.3 Whencanoperationbestarted? 5.3 Controlsandindicators 5.4 Operator’spit 5.4 Pendantcontrols 5.16 Controlsoutsideoftheoperator’spit 5.18 Redzone 5.25 Safetyprecautionsforundergroundoperation 5.28 Trammingsafetyrules 5.28 Emergencystopfromamachinestopbutton 5.29 Startingprocedure 5.30 Shutdownprocedure 5.32 Trammingtheminer 5.33 Cutterheadoperation.........................................................5.34 Conveyoroperation 5.35 Typicalcuttingsequence ....................................................5.36 Miningoperations 5.38 Mechanicalassemblies.......................................................5.43 Hydraulicsystem 5.43 Electricalsystem.................................................................5.89 Instructionsonthemaintenance 5.137 Importantnotes............................................................5.137 Beforemaintenance 5.137 Torquevalues ..............................................................5.139 Lubricants,fluidsandcapacities 5.139 Specificlubricationandmaintenanceinstructions............5.145 Everyshift 5.145 Everythirdshift(daily) .................................................5.148 Weekly 5.155 Monthly 5.159 Everythreemonths 5.165 Everysixmonths 5.171 Instructionsontheadjustmentprocedures 5.173 Pilotpressurecircuitrelief/reducingvalve 5.175 Directioncontrolvalve(maincontrolandcutterhead) 5.179 Cutterheadportreliefs 5.184 Multi-purposevalve 5.184 Conveyorchaintensionpressure 5.185 Tramtrack....................................................................5.186 Tailshim 5.191 Conveyorchaintension ...............................................5.194 Sumptramming 5.195 BI000939
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SVSV/01 ©BUCYRUSAMERICA,INC. Replacementofwearparts 5.197 Cutterhead(boom)assembly 5.197 Cutterheadassemblyremoval/installation 5.198 Shearcylinder 5.202 Centercutterdrum 5.207 Endcutterdrum.......................................................5.210 Drumdrivemotor 5.213 Drumdrivegearcase..............................................5.218 Gatheringheadassembly 5.221 Gatheringheadassemblyremoval/installation.......5.222 Gatheringheaddrivemotor 5.227 Gatheringheadgearcase ......................................5.230 Gatheringheadfootshaft 5.233 CLA .........................................................................5.236 CLAtipreplacement 5.238 Gatheringheadliftcylinder .....................................5.239 Crawlerassembly 5.243 Trammotor..............................................................5.244 Tramcase 5.248 Crawlerchain..........................................................5.253 Tramtrackfrontidler 5.257 Conveyorassembly 5.265 Conveyorchain 5.266 Conveyorassemblyremoval/installation 5.270 Dischargeconveyor 5.273 Tailroller 5.278 Troubleshootingprocedures 5.281 Typicalhydraulicproblems 5.282 Contaminantsinhydraulicsystems 5.283 Specifichydrauliccircuits 5.284 Generalsafetyproceduresforshutdown 5.288 Excessivenoise 5.289 Excessiveheat 5.290 Incorrectflow 5.291 Incorrectpressure........................................................5.292 Faultyoperation 5.293 Restartingchecklist......................................................5.294 Electricalsystem 5.295 Bearings.......................................................................5.298 Controlsystem 5.299 Statusmessages.....................................................5.299 Errorcodes 5.303 Faultcodes..............................................................5.338 BI000939
A6474X315
Tableofcontents _________________________________________________ Bucyrus – Model30M4-NPContinuousMiner ©BUCYRUSAMERICA,INC. 6. Technicaldata Technicaldata .........................................................................6.3 Tighteningtorques 6.5 Permissibledata 6.7 Lubricationfluidsandgreases 6.7 7. Foryourinformation Foryourinformation 7.3 Ourservice...........................................................................7.3 Serviceaddress 7.3 BI000939
_______________________________________________________________ Aboutthismanual BI000939
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applicableoperatingmanual machinetype
Aboutthismanual
Thischapterprovidesimportantinformationmakingiteasierforyouto usethismanual.Itcontainsinformationonthestructureofthemanual andthesymbolsandcharactersused.
Beforestartingtowork
Takecaretoensurethattheoperatingmanualavailabletoyouisapplicableforthetypeofequipmentormachineused.
Thisoperatingmanualisintendedfor:
BucyrusModel30M4-NPContinuousMiner SerialNo.:N/A
andisonlypermittedtobeusedforequipmentofthistype.
newoperationmanual
Theoperatingmanualmustbeaccessibleatalltimestoallpersons workingonorwiththemachine.Itshould,ifpossible,alwaysbeavailableattheplaceofoperation.
Sendforanewoperationmanualimmediatelyifthepresentmanualis nolongercompleteorhasbecomeillegible.
Whoisthisoperatingmanualintendedfor?
Thisoperatingmanualisintendedforthosepersonswhoworkwithor onthemachine.Everypersonworkingonthefaceorintheintersectionbetweenfaceandentryorintheentrymustreadthisoperating manual.
Thisincludespersonswho:
■ operatethemachine
■ areinchargeoftransport
■ performassembly/disassemblywork
■ find/fixfaults
■ performdailyroutineworkatthefaceorintheentry
■ performmaintenancework
■ performrepairwork
supervisorypersonnelwho:
■ initiateand/orsupervisetheactivitiesjustindicated.
________________________________________Beforestartingtowork A6474X315 SVSV/01 1.3 ©BUCYRUSAMERICA,INC.
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service safety
Whatisthepurposeofthisoperatingmanual?
Thisoperatingmanualisintendedtohelpyouworkefficientlyand safelywithourproduct.Itcontainsimportantinformationonalltheactivitiesrelatedtothemachine.
Readthisoperatingmanualcompletelyandatease.Payspecialattentiontothesafetyinstructions.Trytomemorizetheappearanceandthe meaningofthesafetyandinstructionsymbols.
Ifanydetailsarenotclearlyunderstood,pleasecontactourservicedepartment.Ourserviceaddressisgiveninthechaptertitled“Foryour information”.
Readthechapter“Foryoursafety”withspecialattention.Thechapter containsimportantinformationindicatingpossiblehazards.Observe theinformationgivenandfollowtheproceduralinstructions.
Beforestartingtowork ________________________________________ 1.4
©BUCYRUSAMERICA,INC.
Bucyrus – Model30M4-NPContinuousMiner
BI000939
Charactersandsymbolsused
Thefollowingcharactersandsymbolsareusedforsafetyinstructions andimportantinformationintheoperatingmanual.
Trytomemorizethesymbolsandtheirmeanings.
DANGER!
Pointsinthetextmarkedwiththissymboldrawyourattentionto immediatelyimpendingdanger.Possibleconsequencesare: veryseriousinjuryorevendeath.
WARNING!
Thesepointscontaininformationondangeroussituations.Possibleconsequencesare:veryseriousinjuryorevendeath.
CAUTION!
Thissymboldrawsattentiontodangeroussituations.Possible consequencesare:lighttomoderatelyseriousinjuriesandmachinedamage.
NOTICE!
Pointsinthetextmarkedwiththissymboldrawattentiontoharmfulsituations.Possibleconsequencesare:damagetothemachineordamageintheimmediatevicinity.
IMPORTANT!
Pointsinthetextmarkedwiththissymbolcontainusefultipsand informationintendedtofacilitateworkforyou.Theydonotwarn aboutharmfulordangeroussituations.
■ Itemsinlistsaremarkedwithbullets.
– Pointsinsub-listsaremarkedwithalongdashatthestartof theline.
Pointsintextmarkedinthiswaydescribeindividualoperations. Followtheseinstructionsstepbystep.Theywillhelpyoucarryout yourworkfasterandmoreimportantly,safer.
________________________________________Beforestartingtowork A6474X315 SVSV/01 1.5 ©BUCYRUSAMERICA,INC.
BI000939
Beforestartingtowork ________________________________________
1.6
©BUCYRUSAMERICA,INC. BI000939
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Yoursafety
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stateoftheart
Yoursafety
Thischapterprovidesvitalinformationforyoursafety.Payspecialattentiontothischapter.Thesafetyinstructionsandrulesofprocedure willhelpyoutoavoidhazardoussituationsandtoperformthenecessaryworkassafelyaspossible.
Thismachinehasbeenmanufacturedinaccordancewithstateofthe artandgenerallyrecognizedsafetystandardsandregulations. Youandotherscan,nevertheless,beexposedtodangeroussituations e.g.asaresultofenvironmentalinfluences,machinedamageoroperatorerrors.
alterations
Donotmakeanyalterationsormodificationswhichcouldimpairthe safeoperationandmaintainabilityofthemachine.Allmodifications andchangesmustbeapprovedbyBucyrusandallappropriateregulatoryagencies.
UseonlyoriginalsparepartsfromBucyrus.Notethattheuseofparts fromothermanufacturerswillvoidthewarranty.
Inadditiontothisoperatingmanualbesuretoalsoobservetherespectivelegalprovisionsandregulationsinyourcountry.
Observethesafetyandaccidentpreventionregulations
■ ofthemine,
■ ofthemine’sinspectors,and
■ oftheminingsupervisoryauthorities.
furtheroperatingmanuals
Readtheoperatingmanualsofthecomponentsrequiredforoperation, e.g.ofgearboxes,electricmotors,etc.,carefullyandthoroughly.Clarifyanyquestions before startingwork.
__________________________________________________ Personnel A6474X315 SVSV/01 2.3 ©BUCYRUSAMERICA,INC.
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Personnel
Operation
Themachinemayonlybeoperatedbyqualified,trainedpersonnel.
Themachineisonlyallowedtobeoperatedbyqualifiedpersonnelwho canprovideproofofhavingbeentrainedonthisunit.
Readingoftheoperationmanual,especiallythechapteronsafety,shall constituteapartofthistraining.
Youmusthaveadequateknowledgeofthe
■ mechanics,
■ hydraulics,and
■ controlengineering andmustbeabletoprovethisknowledge.
Installationandrepair
Asafundamentalrule,installationandrepairworkmayonlybecarried outbypersonnelwhohavebeenadequatelytrainedfortheseparticular requirements.
Installationandrepairworkon:
■ safetycomponents(pressurereliefvalves,extinguishers,etc.)
■ theelectrics(motors,controllers,etc.)
■ thehydraulics(controls,cylinders,etc.)
mayonlybecarriedoutbyserviceengineersfromBucyrusorbyspeciallyqualifiedpersonnelofthemine.
Personnel ___________________________________________________
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©BUCYRUSAMERICA,INC.
Bucyrus – Model30M4-NPContinuousMiner
training BI000939
Operatingconditions
Intendeduse
TheContinuousMinerhasbeendesignedandmanufacturedforspecificuses.Intendedusesinclude:
■ extractionofcoal,phosphate,potash,salt,trona,andothermediumhardnessminerals
■ loadingthematerialslistedaboveontoahaulagesystemorshuttle car,ordumpingitontothegroundforloadingatalatertime
■ operationongradesoflessthan18degrees
Unauthorizeduse
Applicationsnotexpresslylistedasintendedusesareunauthorized usesandarenotallowedtobeperformedwiththemachine.
■ thetransportofpersons
■ stonedevelopmentorextraction
BucyrusAmerica,Inc.acceptsnoliabilityforanydamageresulting fromanysuchunauthorizeduse.
_________________________________________ Operatingconditions A6474X315 SVSV/01 2.5 ©BUCYRUSAMERICA,INC.
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Operatingconditions __________________________________________
2.6
©BUCYRUSAMERICA,INC. BI000939
Bucyrus – Model30M4-NPContinuousMiner
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
