BucyrusAmerica,Inc. 4041WurnoRoad Telephone:540-980-4530 Pulaski,VA Fax:540-994-3763 Internet:www.bucyrus.com OperationManual BUCYRUS - UN-A-HAULER ® Model - CH810C,CH816C,and CH816CL Doc.No.: A6474X268
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ThismanualisintendedtoprovideGENERALproductinformationfor theModelsCH810C,CH816C,andCH816CLUN-A-HAULER ® The illustrations,descriptionsandprocedurescontainedinthispublication applyonlytothesemachines.BucyrusAmerica,Inc.reservestheright torevisemodelsanddesignswithoutpriornotice.
ThisUN-A-HAULER ® wasmanufacturedundertheguidelines,proceduresandrequirementsoftheU.S.FederalCoalMineHealthand SafetyAct,CodeofFederalRegulations,Title30,Chapter1,Subpart0, Part75forundergroundcoalmines,andotherapplicablenon-U.S. regulatoryagencystandards.
Atthecompletionofthemanufacturingprocess,thisunitwasissuedthe appropriateapprovalnumbersandnameplatesindicatingitmetthe technicalrequirementsoftheseregulatoryagencies.Anychangetothe designorstructureofthisunit,withouttheconsentofBucyrusAmerica, Inc.,andtheseregulatoryagencies,oranyrepairorreplacementof partscontrarytoBucyrusAmerica,Inc.’sinstructions,mayinvalidate theseapprovalsandrenderthisunitunsafetooperate.
StrictcompliancewithallFederalandStateMininglaws,regulations andpracticesregardingthesafeoperationandmaintenanceofundergroundminingequipmentandstrictadherencetotheinstructionsinthis manualisnecessaryforthepersonalsafetyofthoseworkingonor aroundthisunit.
Whilethismanualattemptstoanticipatethemostimportantoperations andmaintenanceneedsforthisunit,unforeseencircumstancesmay arisethathavenotbeenaddressedinthismanual.Ifanyconcernsor questionsarise,pleasecontactyourBucyrusAmerica,Inc.Service Representative immediately
Thisworkcontainsinformationprotectedundertradesecretandother intellectualpropertylaws,andisprotectedundertheU.S.Copyright Actof1976,asamended.Thisworkisprovidedunderlicenseandthe licenseisnon-transferable.Distributionandaccessislimitedonlyto authorizedpersonnel.Disclosure,reproduction,distributionorunauthorizedusemaybeaviolationoffederalandstatelawsandmaysubjecttheunauthorizedusertocriminalliability.
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© BUCYRUSAMERICA,INC. ALLRIGHTSRESERVED
________________________________________________ Tableofcontents A6474X268 SSVT/01 © B U C Y R U S A M E R I C A , I N C Tableofcontents
Aboutthismanual Aboutthismanual 1.3 Beforestartingtowork 1.3 Whoisthisoperatingmanualintendedfor? 1.3 Whatisthepurposeofthisoperatingmanual? ................... 1.4 Charactersandsymbols 1.5
Yoursafety Yoursafety 2.3 Personnel 2.4 Operation 2.4 Installationandrepair...................................................... 2.4 Operatingconditions 2.5 Intendeduse 2.5 Unauthorizeduse 2.5 Safetyinstructions 2.7 Generalrules: 2.7 Storageandtransport 2.8 Pre-startinspection 2.8 Installationandstart-up 2.9 Operation 2.9 Stopping 2.10 Maintenanceandrepair 2.10 Overviewofthesafetyinstructions 2.15 Chapter3:Storageandtransport ..................................2.15 Chapter4:Installation 2.15 Chapter5:Operation .....................................................2.16 Chapter6:Technicaldata 2.21
Storageandtransport Storageandtransport............................................................ 3.3 Storage 3.3 Storageofthemachineandspareparts 3.3 Transport.............................................................................. 3.4 Beforetransport 3.5 4. Installation Installation............................................................................... 4.3 Pointstoobservepriortoinstallation 4.3 Whoisallowedtocarryoutinstallation? 4.3 Whichtoolsarerequiredforinstallation?........................ 4.3 Notesoninstallation 4.4 Pre-installationchecklist 4.5 Safetyfeatures 4.6
1.
2.
3.
5. Operation
Tableofcontents _________________________________________________ BUCYRUS– ModelsCH810C,CH816C,andCH816CLUN-A-HAULER® © B U C Y R U S A M E R I C A , I N C
Operation................................................................................. 5.3 HowtooperatetheUN-A-HAULER ® 5.3 WhoisallowedtooperatetheUN-A-HAULER ®............ 5.3 Whencanoperationbestarted? 5.3 Controlsandindicators 5.4 Operator’scompartment 5.4 Generalhydrauliccontrolinformation............................5.12 Hazardzone 5.16 Startingprocedure 5.17 Machineoperation 5.18 Shutdownprocedure 5.21 Batterychangeprocedure 5.23 Instructionsonthemaintenance 5.29 Importantnotes 5.29 Beforemaintenance 5.29 Criticaltorquevalues .....................................................5.31 Lubricants,fluidsandcapacities 5.31 Specificlubricationandmaintenanceinstructions 5.34 Everythirdshift 5.34 Weekly ...........................................................................5.39 Everytwoweeks 5.44 Monthly...........................................................................5.45 Tire/wheelinstallationprocedure 5.54 Instructionsontheadjustmentprocedures.........................5.59 Mainhydraulicsystempressure 5.59 Steeringreliefpressureadjustment...............................5.60 Brakecoolingcircuitreliefpressureadjustment 5.61 Falsebottom/ejectorbladesequencevalveadjustment5.62 Tailgatesequencevalveadjustment(P/NLUP01820) 5.63 Tailgatesequencevalveadjustment(P/NLUP00781)..5.68 Tailgatesequencevalveadjustment(P/NLUP02119) 5.71 Gearcaseandplanetarywheelendshimprocedure Number1 5.75 Gearcaseandplanetarywheelendshimprocedure Number2 5.76 BrakepedalvalveandHDCactuatoradjustment 5.78 Linearpedaladjustment 5.81
Technicaldata Technicaldata 6.3 ComponentsoftheCH810CUN-A-HAULER ® 6.3 ComponentsoftheCH816CUN-A-HAULER ® 6.5 ComponentsoftheCH816CLUN-A-HAULER ® 6.7 Tighteningtorques 6.9 Permissibledata 6.15 Lubricationfluidsandgreases 6.15
6.
________________________________________________ Tableofcontents A6474X268 SSVT/01 © B U C Y R U S A M E R I C A , I N C 7. Foryourinformation Foryourinformation .............................................................. 7.3 Ourservice 7.3 Serviceaddress .............................................................. 7.3 Rebuildfacilityaddress 7.4
Tableofcontents _________________________________________________
ModelsCH810C,CH816C,andCH816CLUN-A-HAULER® © B U C Y R U S A M E R I C A , I N C
BUCYRUS–
_______________________________________________________________ 1 Aboutthismanual
________________________________________________________________
applicableoperatingmanual machinetype
Aboutthismanual
Thischapterprovidesimportantinformationmakingiteasierforyouto usethismanual.Youwillalsobegiveninformationonthestructureof themanualandthesymbolsandcharactersused.
Beforestartingtowork
Takecaretoensurethattheoperatingmanualavailabletoyouisapplicableforthetypeofequipmentormachineused.
Thisoperatingmanualisintendedfor:
BUCYRUS – ModelCH810C,CH816C,andCH816CL SerialNo.:N/A
andisonlypermittedtobeusedforequipmentofthistype.
Theoperatingmanualmustbeaccessibleatalltimestoallpersons workingonorwiththemachine. Itshould,ifpossible,alwaysbeavailableattheplaceofoperation. Sendforanewoperationmanualimmediatelyifthepresentmanualis nolongercompleteorhasbecomeillegible.
Whoisthisoperatingmanualintendedfor?
Thisoperatingmanualisintendedforthosepersonswhoworkwithor onthemachine.
Everypersonworkingonthefaceorintheintersectionbetweenface andentryorintheentrymustreadthisoperatingmanual.
Thisincludespersonswho:
■ areinchargeoftransport
■ preparetheriseheading
■ performassembly/disassemblywork
■ operatethemachine
■ eliminatefaults
■ performdailyroutineworkonthefaceorintheentry
■ performmaintenancework
■ performrepairwork
supervisorypersonnelwho:
■ initiateand/or
■ supervisetheactivitiesjustindicated.
_______________________________________ Beforestartingtowork A6474X268 SSVT/01 1.3 © B U C Y R U S A M E R I C A , I N C
newoperationmanual
cost-effectiveness
Whatisthepurposeofthisoperatingmanual?
Thisoperatingmanualisintendedtohelpyouworkefficientlyand safelywithourproduct.Itcontainsimportantinformationonalltheactivitiesrelatedtothemachine.
Readthisoperatingmanualcompletelyandatease.Payspecialattentiontothesafetyinstructions.Trytomemorizetheappearanceandthe meaningofthesafetyandinstructionsymbols.
service safety
Ifanydetailsarenotclearlyunderstood,pleasecontactourservicedepartment.Ourserviceaddressisgiveninthechaptertitled“Foryour information”.
Readthechapter“Foryoursafety”withspecialattention.Thechapter containsimportantinformationindicatingpossiblehazards.Observe theinformationgivenandfollowtheproceduralinstructions.
Beforestartingtowork ________________________________________ 1.4 BUCYRUS – ModelsCH810C,CH816C,andCH816CLUN-A-HAULER® © B U C Y R U S A M E R I C A , I N C
Charactersandsymbolsused
Thefollowingcharactersandsymbolsareusedforsafetyinstructions andimportantinformationintheoperatingmanual.
Trytomemorizethesymbolsandtheirmeanings.
DANGER!
Pointsinthetextmarkedwiththissymboldrawyourattentionto immediatelyimpendingdanger.Possibleconsequencesare: veryseriousinjuryorevendeath.
WARNING!
Thesepointscontaininformationondangeroussituations.Possibleconsequencesare:veryseriousinjuryorevendeath.
CAUTION!
Thissymboldrawsattentiontodangeroussituations.Possible consequencesare:lighttomoderatelyseriousinjuriesandmachinedamage.
NOTICE!
Pointsinthetextmarkedwiththissymboldrawattentiontoharmfulsituations.Possibleconsequencesare:damagetothemachineordamageintheimmediatevicinity.
IMPORTANT!
Pointsinthetextmarkedwiththissymbolcontainusefultipsand informationintendedtofacilitateworkforyou.Theydonotwarn aboutharmfulordangeroussituations.
■ Itemsinlistsaremarkedwithbullets.
– Pointsinsub-listsaremarkedwithalongdashatthestartof theline.
Pointsintextmarkedinthiswaydescribeindividualoperations. Followtheseinstructionsstepbystep.Theywillhelpyoucarryout yourworkfasterandmoreimportantly,safer.
_______________________________________ Beforestartingtowork A6474X268 SSVT/01 1.5 © B U C Y R U S A M E R I C A , I N C
Beforestartingtowork ________________________________________ 1.6 BUCYRUS – ModelsCH810C,CH816C,andCH816CLUN-A-HAULER® © B U C Y R U S A M E R I C A , I N C
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2 Yoursafety
________________________________________________________________
stateoftheart
Yoursafety
Thischapterprovidesvitalinformationforyoursafety. Payspecialattentiontothischapter.Thesafetyinstructionsandrules ofprocedurewillhelpyoutoavoidhazardoussituationsandtoperform thenecessaryworkassafelyaspossible.
Themachinehasbeenmanufacturedinaccordancewiththestateof theartandgenerallyrecognizedsafetystandardsandregulations. Youandotherscanneverthelessbeexposedtodangeroussituations e.g.asaresultofenvironmentalinfluences,machinedamageoroperatorerrors.
Donotmakeanyalterationsormodificationswhichcouldimpairthe safetyofthemachine.AllmodificationsandchangesmustbeapprovedbyBucyrusAmerica,Inc.
UseonlyoriginalsparepartsfromBucyrusAmerica,Inc.Notethatthe useofpartsfromothermanufacturerswillvoidtheguarantee.
Inadditiontothisoperatingmanualbesuretoalsoobservetherespectivelegalprovisionsandregulationsinyourcountry.
Observethesafetyandaccidentpreventionregulations:
■ ofthemine.
■ oftheMinesInspectorand
■ oftheminingsupervisoryauthorities
furtheroperatingmanuals
Pleasereadalsotheoperatingmanualsofthecomponentsrequiredfor operation,e.g.ofgearboxes,electricmotors,etc.,carefullyandthoroughly.Clarifyanyquestions before startingwork.
__________________________________________________ Personnel A6474X268 SSVT/01 2.3 © B U C Y R U S A M E R I C A , I N C
training
Personnel
Operation
Themachinemayonlybeoperatedbyqualified,trainedpersonnel.
Themachineisonlyallowedtobeoperatedbyqualifiedpersonnelwho canprovideproofofhavingbeentrainedonthisunit. Readingoftheoperationmanual,especiallythechapteronsafety,shall constituteapartofthistraining.
Youmusthaveadequateknowledgeofthe
■ mechanics,
■ hydraulicsand
■ controlengineering andmustbeabletoprovethisknowledge.
Installationandrepair
Asafundamentalrule,installationandrepairworkmayonlybecarried outbypersonnelwhohavebeenadequatelytrainedfortheseparticular requirements.
Installationandrepairworkon:
■ safetycomponents(pressurereliefvalves,extinguishers,etc.)
■ theelectrics(motors,controllers,etc.)
■ thehydraulics(controls,cylinders,etc.) mayonlybecarriedoutbyserviceengineersfromBucyrusAmerica, Inc.orbyspeciallyqualifiedpersonnelofthemine.
Personnel ___________________________________________________
© B U C Y R U S A M E R I C A , I N C
2.4 BUCYRUS –
ModelsCH810C,CH816C,andCH816CLUN-A-HAULER®
Operatingconditions
Intendeduse
TheUN-A-HAULER ® hasbeendesignedandmanufacturedpurelyfor transportingofminedmaterialfromacontinuousminertothemain conveyingsystemfortransportingoutside.
Intendedusesinclude:
■ thetransportofminedmaterialbetweencontinuousminerand mainconveyingsystem.
Unauthorizeduse
Applicationsnotexpresslylistedasintendedusesareunauthorized usesandarenotallowedtobeperformedwiththemachine.
■ thetransportofpersons
BucyrusAmerica,Inc.acceptsnoliabilityforanydamageresulting fromanysuchunauthorizeduse.
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A6474X268 SSVT/01 2.5 © B U C Y R U S A M E R I C A , I N C
Operatingconditions
Operatingconditions __________________________________________
© B U C Y R U S A M E R I C A , I N C
2.6 BUCYRUS – ModelsCH810C,CH816C,andCH816CLUN-A-HAULER®
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
