Technical Manual
© Bucyrus All Rights Reserved
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BUCYRUS
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AOANGER
THIS MANUAL PROVIDES INFORMATION AND DATA FOR THE MAINTENANCE AND OPERATION OF THIS MACHNNE. ALL ELECTRICAL EQUIPMENT MUST BE SERVICED BY QUALIFIED INDIVIDUALS WHO HAVE BEEN PROPERLY TRAINED TO WORK WITH HIGH VOLTAGE SYSTEMS, VARIABLE FREQUENCY AC DRIVES, ANDI OR WARD LEONARD LOOP DC DRIVES. FAILURE TO COMPLY COULD RESULT IN PERSONAL INJURY OR DEATH.
AOANGER
DO NOT ATTEMPT MECHANICAL OR ELECTRICAL MAINTENANCE ON THIS MACHINE WITHOUT A FULL UNDERSTANDING OF EACH COMPONENT'S OPERATION AND FUNCTION. COMPONENTS UTILIZING ELECTRICAL POWER, AIR PRESSURE, HYDRAULIC PRESSURE AND COMPRESSION OR TENSION SPRINGS FOR OPERATION MUST BE DEACTIVATED AND ISOLATED PRIOR TO DISASSEMBLY.
The FEEDER CABLE must contain a provision for a ground connection, especially whenever 2,300 volts or greater are used. At the substation, the power line must terminate (see paragraph on ground circuits) to a suitable permanent ground. At the machine, the power line must securely terminate through a bolted connection to the machine frame. This provides a constant ground for the machine and its electrical equipment. Failure to provide this adequate ground endangers employees and equipment.
THE NEED FOR A POWER LINE GROUNDING CIRCUIT ADEQUATE FOR THE MACHINE CANNOT BE OVEREMPHASIZED. Without a good grounding system, high voltages exist between the machine and the ground. The portable trail cable and power lines supplying electric energy to the machine must have a ground wire, ample in capacity, running parallel to the main wires over the entire distance from the transformer to the machine. A suitable grounding system must be used at the transformer. Consult your local electrical supplier for details.
AOANGER
DUE TO THE INHERENT DANGERS IN THE OPERATION OF HIGH VOLTAGE ELECTRICAL EQUIPMENT, A SAFE GROUNDING SYSTEM IS REQUIRED THAT INCLUDES GROUND CONDUCTORS IN THE CABLE, A NEUTRAL GROUNDING RESISTOR, AND RELATED RELAYS AND SWITCHGEAR. A GROUND CONTINUITY CHECK SYSTEM IS ALSO RECOMMENDED.
· BUCYRUS 59R ELECTRIC BLAST HOLE DRILL
BUCYRUS INTERNATIONAL INC.
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.. BUCYRUS ,",,,,,e 59R ELECTRIC BLAST HOLE DRILL 59R Operator's Manual Table of Contents BUCYRUS INTERNATIONAL Inc. INTRODUCTION 5 MACHINE OVERViEW 6 MACHINE SPECiFiCATIONS 6 Machine Dimensions 7 59R Deck Plan 8 SAFETY 13 SAFETY PRECAUTIONS 14 FIRE PREVENTION CONSIDERATIONS 17 OPERATION NEAR ELECTRICAL TRANSMISSION LINES 18 PRESTART CHECKS 19 EXTERNAL INSPECTION 19 Daily Inspection Items 20 ONBOARD INSPECTION 22 Onboard Inspection Items 22 PRESTART LUBRICATION 24 MAINTENANCE DURING OPERATION 25 PRECAUTIONS BEFORE AND DURING MAINTENANCE WORK 26 CONTROLS - LOCATION AND FUNCTION 27 OPERATOR'S CONTROL CONSOLE 28 Operator's Control Console - Overall View 28 MAIN CONTROL PANEL 29 Main Control Panel 29 HOIST/PULLDOWN RHEOSTAT 30 ROTARY RHEOSTAT 30 DRILL/PROPEL CONTROLS ON AND OFF PUSH-BUTTON 30 HOIST/PULLDOWN SPEED SELECTOR SWITCH 31 ROTARY SPEED SELECTOR SWiTCH 31 HOIST BRAKE SWiTCH , 32 PIPE RACK SELECTOR SWITCH 32 PIPE RACK JOYSTICK (LEFT CRAWLER PROPEL) 32 WINCH/MAST SELECTOR SWITCH 33 MASTIWINCH JOYSTICK (RIGHT CRAWLER PROPEL) 33 TOOL WRENCH SWiTCH 34 DUST CURTAIN SWITCH 34 BITVIEW HATCH SWITCH 34 PROPEL CONTROL PANEL 35 Propel Control Panel 35 Feb. 2000 Operator's -1 Manual No. 10052 BI005586
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BUCYRUS INTERNATIONAL Inc. 59R ELECTRIC BLAST HOLE DRILL . BUCYRUS EMERGENCY STOP PUSH-BUTTON 35 PROPEL SPEED SELECTOR SWiTCH 35 COMPRESSOR STOP PUSH-BUTTON 36 COMPRESSOR VENT/DRILL SWITCH 36 HEATERIVENT/AIR CONDITIONER CONTROLS 36 OPERATING MODE SELECTOR SWITCH 36 PROPEL JOySTiCKS 36 SELECTOR SWITCH PANEL 37 Selector Switch Panel 37 BREAKOUT WRENCH SWiTCH 38 PIPE POSITIONER SWITCH 38 DUST SEAL SWiTCH 38 A-FRAME LOCK SWiTCH 38 MAST BRACE LOCK SWiTCH 38 MAST LOCK SWiTCH 39 BOARDING STAIRS SWITCH 39 PEDESTAL HEATER SWITCH 39 FIRE SUPPRESSION SYSTEM INDICATORS 39 RADIO 39 LEVELING CONTROL PANEL 40 Leveling Control Panel 40 MANUAL LEVELING JOYSTICKS 41 AUTOMATIC LEVELING SWiTCH 41 WATER INJECTION ON/OFF SWITCH 41 WATER INJECTION FLOW CONTROL 41 HORN PUSH-BUTTON 42 DEPTH INDICATOR RESET PUSH-BUTTON 42 PROGRAMMED DRILL CONTROL SWITCH 42 EMERGENCY STOP PUSH-BUTTON 42 OPERATOR'S DISPLAY TERMINAL 43 Operator's Display Panel 43 MACHINERY HOUSE CONTROLS 44 LIGHTING LOAD CENTER 44 CONTROLS ON THE LOW VOLTAGE START CABINET 44 CONTROLS ON THE LOW VOLTAGE CABINET 45 Low Voltage Cabinet (Typical) 45 CONTROL ON THE PROGRAMMABLE CONTROLLER CABINET 45 Programmable Control Cabinet 45 HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 46 Hoist Pulldown and Rotary Drive Cabinets 46 CONTROLS ON OR NEAR THE AIR COMPRESSOR 47 Air Compressor Mounted Controls 47 MISCELLANEOUS CONTROLS 48 Portable Remote Propel Station (Optional) 48 Hydraulic Reservoir Remote Fill Control Panel 48 Lube Control Panel 49 MACHINE START-UP , 50 MACHINERY CHECK 51 BREAK-IN OF NEW COMPONENTS 51 Manual No. 10052 Operator's -2 Feb. 2000 BI005586
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.. BUCYRUS '''''''" 59R ELECTRIC BLAST HOLE DRILL BUCYRUS INTERNATIONAL Inc. ROTARY DRIVE UNIT BREAK-IN 51 HOISTIPULLDOWN GEARCASE BREAK-IN 51 ELECTRIC MOTOR BREAK-IN 51 MACHINE OPERATION 52 PROPELLING 52 PROPEL PROCEDURE 53 Operator Ctontrols - Propel 54 Propel- Forward or Reverse 55 Propel- Gradual Right Hand Tum 55 Propel- Gradual Leeft Hand Turn 56 Propel- Counter-Rotation Left Hand Tum 56 Gradual Turns - 150 Increments 57 TOWING PROCEDURE 58 CABLE REEL OPERATION 59 LEVELING 60 Machine Orientation 60 Controls for Levelling the Machine 62 MAST RAISINGAND LOWERING 62 MAST RAiSiNG 62 Controls for Raising or Lowering the Mast 63 MAST LOWERING 64 Controls for Angle Drilling 65 PULDOWN MACHINERY OPERATION 66 Controls for Hoist / Pulldown 66 AUXILIARY WINCH OPERATION 67 Controls for Operating the Winch 67 PIPE RACK OPERATION 68 Controls for Operating the PipeRracks 69 TOOL HANDLING 72 PIPE LOADINGAND UNLOADING 72 DRILL TOOL STRING ASSEMBLY 74 Stabilizer Installation 75 Controls for Drill Pipe Installation 75 INSTALLING DRILL PIPE 76 Stabilizer Installation 78 Bit Installation 79 BREAKOUT WRENCH OPERATION 80 DRILL TOOL STRING DISASSEMBLY 81 ADDING ADDITIONAL DRILL PIPE 83 REMOVAL OF MULTIPLE SECTION DRILL PIPE 84 ANGLE DRILLING 85 Jib Crane 86 DUST SUPPRESSION SYSTEM OPERATION 86 VERTICAL DRILLING 87 Controls for Normal Drilling 88 STARTING THE HOLE (COLLARING) 88 NORMAL DRILLING 89 ENDING THE HOLE 91 ENDING THE HOLE (MULTIPLE PIPE SECTIONS) 92 DRILLING DIFFICULT FORMATIONS 92 Feb. 2000 Operator's -3 Manual No. 10052 BI005586
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BUCYRUS INTERNATIONAL Inc. 59R ELECTRIC BLAST HOLE DRILL . BUCYRUS ,,,.... UNCONSOLIDATED MATERIALS 93 WET OR STICKY FORMATIONS 95 ANGLE DRILLING 96 PROGRAMMED DRILL CONTROL DRILLING 97 Controls for Programmed Drill Control 97 PREPARING TO MOVE 98 MACHINE SHUTDOWN 100 SHUTDOWN PROCEDURE 100 SHORT TERM STORAGE 101 LONG TERM STORAGE 102 ATTENDED LONG TERM STORAGE 103 UNATTENDED LONG TERM STORAGE 103 TOOL RECOVERy 104 PIPE SIZE LIMITATIONS 106 STANDARD CRANE HAND SiGNALS 107 MACHINE PLACARDS 110 Manual No. 10052 Operator's -4 Feb. 2000 BI005586
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59R Operator's Manual
INTRODUCTION
This manual is designed to assist you as the owner in the operation and maintenance of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner. It is important to remember that when a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result.
THIS MANUAL IS NOTTHE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied. Please carefully read the instructions in it. All parts are listed by group and/or product code numbers with the associated item/ part numbers forTHIS SPECIFIC MACHINE. Order parts in the exact quantity needed. Parts ordered by mistake and returned are subject to a re-handling charge. RIGHT HAND (RH) and LEFT-HAND (LH) parts correspond to the operator's hands at the controls when operating the machine. Please state the correct machine SERIAL NUMBER (Serial Nos.141116, 141118and 141119) when corresponding or contacting the factory service or parts departments.Records on each machine are filed by serial number and when given this number, your machine's specific design and original equipment is accessed quickly by the Bucyrus International's parts representative.
Periodic additions or revisions may be made to this manual. These can be ordered and will be mailed direct to you from the factory. Should you require additional information or factory service assistance contact your regional service representative or:
Bucyrus International, Inc.
1100 Milwaukee Avenue PO. Box 500
South Milwaukee, Wisconsin, USA 53172-0500
Telephone (414)-768-4000
It is Bucyrus International's policy to improve its products whenever possible and practical to do so. The company reserves the right to make changes or add improvements to it's machines at any time. This will be without incurred obligations to install such changes on machines sold previously. Due to this ongoing program of product research and development some procedures, specifications and parts may be altered in a constant effort to improve our machines.
BUCYRUS INTERNATIONAL Inc. 59R ELECTRIC BLAST HOLE DRILL
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MACHINE OVERVIEW
The 59R Blast Hole Drill is designed and constructed to provide efficient service under the most severe conditions. The machine is built to the highest possible standards and will provide trouble free operation if properly maintained. Section 1 of this manual will introduce you to the machine and it's functional capabilities/limitations. The remainder of this publication will be primarily focused on the operation and maintenance of your 59R Blast Hole Drill. MACHINE
WEIGHTS: *
BUCYRUS INTERNATIONAL Inc.
. BUCYRUS
59R ELECTRIC BLAST HOLE DRILL
SPECIFICATIONS DIMENSIONS: • Hole Diameter 10 %" To 17 Y2" • Hole Depth (Single Pass) 60'-00" A Ground to Top of Deck 7'-2" B Ground to Bottom of Rear Jack Pads 1'-9" C Ground to Top of Machinery House 15'-8" D Ground to Top of Machinery House Pressurizing Unit.. 17'-4" E Ground to Top of Cable Reel 10'-9" F Ground to Bottom of Front Jack Pads 2'-2" G Diameter of Jack Pads 3'-8" H C/l Hole to C/l Rear Jacks 0'-0" I Overall length of Crawlers 25'-5" J C/l Rear Jacks to C/l Front Jacks 41'-8" K Overall length of Machine without Cable Reel 53-'2" l Overall length of Machine with Cable Reel 65'-0" M Overall length of Machine with Mast at Rest.. 106'-7" N Ground to High Point with 60 Ft. (18.29m) Mast at Rest 31'-6" o Overall Width of Machine 25'-1" P C/l Machine to left Side 12'-10" Q C/l Machine to Right Side 12'-3" R C/l Machine to left Outside Edge of 36 Inch (914mm) Track 11 '-4.5" S C/l Machine to Right Outside Edge of 36 Inch (914mm) Track 10'-6.5" • C/l Machine to C/l left Rear levelling Jack 7'-9" • C/l Machine to C/l Right Rear levelling Jack 7'-9"
BASIC MACHINE 350,0001bs (158,730 kg) AVERAGE WORKING WEIGHT 405,0001bs (183,673 kg) (*) Type and number of machine options will affect weight. (273-444mm) (18.29m) (2.18m) (0.53m) (4.77m) (5.28m) (3.28m) (0.66m) (1.12m) (O.Omm) (7.75m) (12.70m) (16.21m) (19.81m) (32.49m) (9.60m) (7.65m) (3.91m) (3.73m) (3.47m) (3.21m) (2.36m) (2.36m) Manual No. 10052 Operator's -6 Feb. 2000 BI005586
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· BUCYRUS 59R ELECTRIC BLAST HOLE DRILL BUCYRUS INTERNATIONAL Inc.
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Machine Dimensions
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• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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