BucyrusAmerica,Inc. 4041WurnoRoad Telephone:540-980-4530 Pulaski,VA24301 Fax:540-994-3763 Internet:www.bucyrus.com OperationManual Bucyrus - 25M3ContinuousMiner Doc.No.:A6474X347 BI000972
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
ThismanualisintendedtoprovideGENERALproductinformationfor the25M3ContinuousMiner.Theillustrations,descriptionsandprocedurescontainedinthispublicationapplyonlytoTHISmachine.BucyrusAmerica,Inc.reservestherighttorevisemodelsanddesigns withoutpriornotice.
ThisContinuousMinerwasmanufacturedundertheguidelines,proceduresandrequirementsoftheappropriategovernmentregulatoryagencies.
Atthecompletionofthemanufacturingprocess,thisunitwasissuedthe appropriateapprovalnumbersandnameplatesindicatingitmetthe technicalrequirementsoftheseregulatoryagencies.Anychangetothe designorstructureofthisunit,withouttheconsentofBucyrusAmerica, Inc.andtheseregulatoryagencies,oranyrepairorreplacementof partscontrarytoBucyrusAmerica,Inc.’sinstructions,mayinvalidate theseapprovalsandrenderthisunitunsafetooperate.
StrictcompliancewithallFederalandStateMininglaws,regulations andpracticesregardingthesafeoperationandmaintenanceofundergroundminingequipmentandstrictadherencetotheinstructionsinthis manualisnecessaryforthepersonalsafetyofthoseworkingonor aroundthisunit.
Whilethismanualattemptstoanticipatethemostimportantoperations andmaintenanceneedsforthisunit,unforeseencircumstancesmay arisethathavenotbeenaddressedinthismanual.Ifanyconcernsor questionsarise,pleasecontactyourBucyrusAmerica.Inc.Service Representative immediately
Thisworkcontainsinformationprotectedundertradesecretandother intellectualpropertylaws,andisprotectedundertheU.S.Copyright Actof1976,asamended.Thisworkisprovidedunderlicenseandthe licenseisnon-transferable.Distributionandaccessislimitedonlyto authorizedpersonnel.Disclosure,reproduction,distributionorunauthorizedusemaybeaviolationoffederalandstatelawsandmaysubjecttheunauthorizedusertocriminalliability.
__________________________________________________________
© BUCYRUSAMERICA,INC. ALLRIGHTSRESERVED BI000972
________________________________________________ Tableofcontents A6474X347 VESS/0 ©BUCYRUSAMERICA,INC. Tableofcontents
Aboutthismanual Aboutthismanual 1.3 Beforestartingtowork 1.3 Whoisthisoperatingmanualintendedfor? 1.3 Whatisthepurposeofthisoperatingmanual? ................... 1.4 Charactersandsymbols 1.5
Yoursafety Yoursafety 2.3 Personnel 2.4 Operation 2.4 Installationandrepair...................................................... 2.4 Operatingconditions 2.5 Intendeduse 2.5 Unauthorizeduse 2.5 Safetyinstructions 2.7 Generalrules: 2.7 Storageandtransport 2.8 Pre-startinspection 2.8 Installationandstart-up 2.9 Operation 2.9 Stopping 2.10 Maintenanceandrepair 2.10 3. Storageandtransport Storageandtransport 3.3 Storage 3.3 Storageofthemachineandspareparts 3.3 Long-termstorageofsparecomponents 3.4 Transport 3.5 Beforetransport 3.8 4. Installation Installation............................................................................... 4.3 Pointstoobservepriortoinstallation 4.3 Whoisallowedtocarryoutinstallation? 4.3 Whichtoolsarerequiredforinstallation? 4.3 Notesoninstallation 4.4 Pre-installationchecklist 4.5 Safetyfeatures 4.6 BI000972
1.
2.
5. Operation
Tableofcontents _________________________________________________
©BUCYRUSAMERICA,INC.
Bucyrus – 25M3ContinuousMiner
Operation................................................................................. 5.3 HowtooperatetheContinuousMiner 5.3 WhoisallowedtooperatetheContinuousMiner........... 5.3 Whencanoperationbestarted? 5.3 Controlsandindicators 5.4 Machinecontrolsystem 5.10 Redzone.............................................................................5.22 Safetyprecautionsforundergroundoperation 5.27 Trammingsafetyrules 5.27 Startingprocedure 5.28 Shutdownprocedure 5.30 Trammingtheminer 5.31 Cutterheadoperation 5.33 Conveyoroperation 5.34 Scrubbermotoroperation 5.35 Areaandheadlightoperation..............................................5.36 Firesuppressioninradioremoteoperation 5.37 Shearup/downinradioremoteoperation 5.38 Gatheringheadraise/floatinradioremoteoperation 5.38 Stabilizercylinderraise/lowerinradioremoteoperation....5.38 Conveyorraise/lower/left/rightinradioremoteoperation 5.38 Breakeron/offinradioremoteoperation............................5.40 Typicalcuttingsequence 5.41 Mechanicalassemblies.......................................................5.43 Hydraulicsystem 5.49 Watersystem......................................................................5.84 Electricalsystem 5.94 Instructionsonthemaintenance ..................................5.129 Importantnotes 5.129 Beforemaintenance..........................................................5.129 Torquevalues 5.131 Specificlubricationandmaintenanceinstructions 5.135 Everyshift 5.135 Everythirdshift(daily) 5.137 Weekly 5.143 Monthly 5.146 Everythreemonths 5.152 Everysixmonths 5.156 Instructionsontheadjustmentprocedures 5.162 Pilot/auxiliarypumpcircuitrelief 5.164 Maincontrolvalve 5.166 Tramtrack 5.169 Tailshim 5.174 Chaintension 5.177 Mechanical...........................................................5.177 Greasetake-up 5.179 Hydraulic..............................................................5.181 Cuttermotorfeedback 5.182 BI000972
________________________________________________ Tableofcontents A6474X347 VESS/0 ©BUCYRUSAMERICA,INC. Replacementofwearparts 5.185 Cutterhead(boom)assembly 5.185 Boompivotpin 5.189 Shearcylinder 5.194 Centercutterdrum 5.199 Endcutterdrum ...........................................................5.203 Drumdrivemotor 5.207 Drumdrivetorquelimitingclutch 5.213 Drumdrivegearcase 5.218 Gatheringheadassembly............................................5.223 Gatheringheaddrivemotor 5.228 Gatheringheadgearcase ...........................................5.233 Gatheringheadfootshaft 5.239 Gatheringheadliftcylinder..........................................5.242 CLA 5.245 CLAtipreplacement ....................................................5.248 Trammotor 5.249 Tramprimaryplanetarygear........................................5.254 Trambrake 5.257 Tramsecondaryplanetarygear...................................5.262 Tramcase 5.267 Tramreachgearset 5.272 Tramsprocket 5.280 Tramtrackfrontidler....................................................5.287 Frontidlertake-upcylinder 5.291 Hydraulicpump 5.293 Hydraulicpumpmotor 5.296 Scrubberfan/motor 5.299 Stabilizercylinder 5.302 Swivelpinassembly 5.304 Tailroller 5.306 Chainreplacement 5.308 Troubleshootingprocedures 5.309 Typicalhydraulicproblems 5.310 Contaminantsinhydraulicsystems.............................5.311 Specifichydrauliccircuits 5.312 Multi-functionfailure.............................................5.312 Oiltankfill 5.313 Cutterheadraise .................................................5.313 Cutterheadlower 5.313 Gatheringheadraise ...........................................5.314 Gatheringheadfloat 5.314 Conveyorraise.....................................................5.314 Conveyorlower 5.315 Conveyorswing ...................................................5.315 Stabilizerup 5.315 Stabilizerdown.....................................................5.315 BI000972
Tableofcontents _________________________________________________ Bucyrus – 25M3ContinuousMiner ©BUCYRUSAMERICA,INC. Generalsafetyproceduresforshutdown 5.316 Excessivenoise 5.317 Excessiveheat 5.318 Incorrectflow 5.319 Incorrectpressure 5.320 Faultyoperation ...........................................................5.321 Restartingchecklist 5.322 Watersystem 5.323 Electricalsystem 5.325 Bearings.......................................................................5.329
Technicaldata Technicaldata 6.4 Tighteningtorques 6.6 Permissibledata 6.7 Lubricationfluidsandgreases 6.7
Foryourinformation Foryourinformation...............................................................7.3 Ourservice 7.3 Serviceaddress 7.3 BI000972
6.
7.
_______________________________________________________________ 1 Aboutthismanual BI000972
________________________________________________________________ BI000972
applicableoperatingmanual machinetype
Aboutthismanual
Thischapterprovidesimportantinformationmakingiteasierforyouto usethismanual.Youwillalsobegiveninformationonthestructureof themanualandthesymbolsandcharactersused.
Beforestartingtowork
Takecaretoensurethattheoperatingmanualavailabletoyouisapplicableforthetypeofequipmentormachineused.
Thisoperatingmanualisintendedfor:
Bucyrus25M3ContinuousMiner SerialNo.:N/A
andisonlypermittedtobeusedforequipmentofthistype.
newoperationmanual
Theoperatingmanualmustbeaccessibleatalltimestoallpersons workingonorwiththemachine.Itshould,ifpossible,alwaysbeavailableattheplaceofoperation.
Sendforanewoperationmanualimmediatelyifthepresentmanualis nolongercompleteorhasbecomeillegible.
Whoisthisoperatingmanualintendedfor?
Thisoperatingmanualisintendedforthosepersonswhoworkwithor onthemachine.Everypersonworkingonthefaceorintheintersectionbetweenfaceandentryorintheentrymustreadthisoperating manual.
Thisincludespersonswho:
■ areinchargeoftransport
■ performassembly/disassemblywork
■ operatethemachine
■ find/fixfaults
■ performdailyroutineworkonthefaceorintheentry
■ performmaintenancework
■ performrepairwork
supervisorypersonnelwho:
■ initiateand/orsupervisetheactivitiesjustindicated.
_______________________________________ Beforestartingtowork A6474X347 VESS/0 1.3 ©BUCYRUSAMERICA,INC.
BI000972
cost-effectiveness
Whatisthepurposeofthisoperatingmanual?
Thisoperatingmanualisintendedtohelpyouworkefficientlyand safelywithourproduct.Itcontainsimportantinformationonalltheactivitiesrelatedtothemachine.
Readthisoperatingmanualcompletelyandatease.Payspecialattentiontothesafetyinstructions.Trytomemorizetheappearanceandthe meaningofthesafetyandinstructionsymbols.
service safety
Ifanydetailsarenotclearlyunderstood,pleasecontactourservicedepartment.Ourserviceaddressisgiveninthechaptertitled“Foryour information”.
Readthechapter“Foryoursafety”withspecialattention.Thechapter containsimportantinformationindicatingpossiblehazards.Observe theinformationgivenandfollowtheproceduralinstructions.
Beforestartingtowork ________________________________________ 1.4 Bucyrus – 25M3ContinuousMiner ©BUCYRUSAMERICA,INC.
BI000972
Charactersandsymbolsused
Thefollowingcharactersandsymbolsareusedforsafetyinstructions andimportantinformationintheoperatingmanual.
Trytomemorizethesymbolsandtheirmeanings.
DANGER!
Pointsinthetextmarkedwiththissymboldrawyourattentionto immediatelyimpendingdanger.Possibleconsequencesare: veryseriousinjuryorevendeath.
WARNING!
Thesepointscontaininformationondangeroussituations.Possibleconsequencesare:veryseriousinjuryorevendeath.
CAUTION!
Thissymboldrawsattentiontodangeroussituations.Possible consequencesare:lighttomoderatelyseriousinjuriesandmachinedamage.
NOTICE!
Pointsinthetextmarkedwiththissymboldrawattentiontoharmfulsituations.Possibleconsequencesare:damagetothemachineordamageintheimmediatevicinity.
IMPORTANT!
Pointsinthetextmarkedwiththissymbolcontainusefultipsand informationintendedtofacilitateworkforyou.Theydonotwarn aboutharmfulordangeroussituations.
■ Itemsinlistsaremarkedwithbullets.
– Pointsinsub-listsaremarkedwithalongdashatthestartof theline.
Pointsintextmarkedinthiswaydescribeindividualoperations. Followtheseinstructionsstepbystep.Theywillhelpyoucarryout yourworkfasterandmoreimportantly,safer.
_______________________________________ Beforestartingtowork A6474X347 VESS/0 1.5 ©BUCYRUSAMERICA,INC.
BI000972
Beforestartingtowork ________________________________________ 1.6 Bucyrus – 25M3ContinuousMiner ©BUCYRUSAMERICA,INC. BI000972
_______________________________________________________________
BI000972
2 Yoursafety
________________________________________________________________ BI000972
furtheroperatingmanuals
Yoursafety
Thischapterprovidesvitalinformationforyoursafety.Payspecialattentiontothischapter.Thesafetyinstructionsandrulesofprocedure willhelpyoutoavoidhazardoussituationsandtoperformthenecessaryworkassafelyaspossible.
Themachinehasbeenmanufacturedinaccordancewiththestateof theartandgenerallyrecognizedsafetystandardsandregulations. Youandotherscan,nevertheless,beexposedtodangeroussituations e.g.asaresultofenvironmentalinfluences,machinedamageoroperatorerrors.
Donotmakeanyalterationsormodificationswhichcouldimpairthe safetyofthemachine.AllmodificationsandchangesmustbeapprovedbyBucyrusAmerica,Inc.andanyappropriateregulatory agency.
UseonlyoriginalsparepartsfromBucyrusAmerica,Inc.Notethatthe useofpartsfromothermanufacturerswillvoidthewarranty.
Inadditiontothisoperatingmanualbesuretoalsoobservetherespectivelegalprovisionsandregulationsinyourcountry.
Observethesafetyandaccidentpreventionregulations
■ ofthemine,
■ ofthemineinspector,and
■ oftheminingsupervisoryauthorities.
Readtheoperatingmanualsofthecomponentsrequiredforoperation, e.g.ofgearboxes,electricmotors,radioremotes,etc.,carefullyand thoroughly.Clarifyanyquestions before startingwork.
__________________________________________________ Personnel A6474X347 VESS/0 2.3 ©BUCYRUSAMERICA,INC.
stateoftheart
BI000972
Personnel
Operation
Themachinemayonlybeoperatedbyqualified,trainedpersonnel.
Themachineisonlyallowedtobeoperatedbyqualifiedpersonnelwho canprovideproofofhavingbeentrainedonthisunit.
Readingoftheoperationmanual,especiallythechapteronsafety,shall constituteapartofthistraining.
Youmusthaveadequateknowledgeofthe
■ mechanics,
■ hydraulics,and
■ controlengineering andmustbeabletoprovethisknowledge.
Installationandrepair
Asafundamentalrule,installationandrepairworkmayonlybecarried outbypersonnelwhohavebeenadequatelytrainedfortheseparticular requirements.
Installationandrepairworkon:
■ safetycomponents(pressurereliefvalves,extinguishers,etc.)
■ theelectrics(motors,controllers,etc.)
■ thehydraulics(controls,cylinders,etc.)
mayonlybecarriedoutbyserviceengineersfromBucyrusAmerica, Inc.orbyspeciallyqualifiedpersonnelofthemine.
Personnel ___________________________________________________
2.4
©BUCYRUSAMERICA,INC.
Bucyrus – 25M3ContinuousMiner
training BI000972
Operatingconditions
Intendeduse
TheContinuousMinerhasbeendesignedandmanufacturedforspecificuses.Intendedusesinclude:
■ extractionofcoal,phosphate,potash,salt,trona,andothermediumhardnessminerals
■ loadingthematerialslistedaboveontoahaulagesystemorshuttle car,ordumpingitontothegroundforloadingatalatertime
■ operationongradesoflessthan10degrees
Unauthorizeduse
Applicationsnotexpresslylistedasintendedusesareunauthorized usesandarenotallowedtobeperformedwiththemachine.
■ thetransportofpersons
■ stonedevelopmentorextraction
BucyrusAmerica,Inc.acceptsnoliabilityforanydamageresulting fromanysuchunauthorizeduse.
_________________________________________ Operatingconditions A6474X347 VESS/0 2.5 ©BUCYRUSAMERICA,INC.
BI000972
Operatingconditions __________________________________________ 2.6
©BUCYRUSAMERICA,INC. BI000972
Bucyrus – 25M3ContinuousMiner
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
