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California Proposition 65 Warning
This product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling.
Literature Information
This manual should be read carefully before using this product for the first time and before performing maintenance. This manual should be stored in the product literature holder or in the product literature storage area. Immediately replace this manual if lost, damaged, or unreadable. This manual may contain safety information, operation instructions, transportation information, lubrication information, and maintenance information. Some photographs or illustrations in this publication show details or attachments that can be different from your product. Guards and covers might have been removed for illustrative purposes. Continuing improvement and advancement of product design might have caused changes to your product, which are not included in this publication. Whenever a question arises regarding your product, or this publication, consult your dealer for the latest available information.
Safety
The safety section, if present, lists basic safety pre- cautions. In addition, this section identifies the text and locations of safety messages used on the product. Read and understand the basic precautions listed in the safety section before operating or per- forming lubrication, maintenance, and repair on this product.
Operation
The operation section, if present, is a reference for the new operator and a refresher for the experienced operator. This section includes a discussion of gauges, switches, controls, attachment controls, transportation, and towing information (if applicable). Photographs and illustrations guide the operator through correct procedures of checking, starting, operating, and stopping the product. Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator gains knowledge of the product and its capabilities.
Product Information
The product information section, if present, may provide specification data, product intended use, product identification plate locations, and certification information.
Maintenance
The maintenance section, if present, is a guide to equipment care. Proper maintenance and repair are essential to keep the equipment and systems operating correctly. As the owner, you are responsible for the performance of the required maintenance listed in the Owner Manual, Operation and Maintenance Manual, and Service Manual. The Maintenance Interval Schedule lists the items to be maintained at a specific service interval. Items without specific intervals are listed under the "W hen Required" service interval. The Maintenance Interval Schedule lists the page number for the step-by-step instructions required to accomplish the scheduled maintenance. Use the Maintenance Interval Schedule as an index or "one safe source" for all maintenance procedures.
Maintenance Intervals
Use the service hour meter to determine servicing intervals. Calendar intervals shown (daily, weekly, monthly, etc.) can be used instead of service hour meter intervals if they provide more convenient servicing schedules and approximate the indicated service hour meter reading. Recommended service should always be performed at the interval that occurs first. Under extremely severe, dusty, or wet operating conditions, more frequent lubrication than is specified in the maintenance intervals chart might be necessary. Perform service on items at multiples of the original requirement. For example, at every 500 service hours or 3 months, also service those items listed under every 250 service hours or monthly and every 10 service hours or daily.
Product Capacity
Additional attachments or modifications may exceed product design capacity, which can adversely affect product performance characteristics, safety, reliability, and applicable certifications. Contact your dealer for further information.
Amendments and alterations to this publication are not subject to notification. Caterpillar Global Mining LLC reserves all rights to this publication. Its content is protected by copyright laws.
No part of this publication may be reproduced or transferred in any way or form without the prior written approval of Caterpillar Global Mining LLC.
Caterpillar Global Mining LLC declines any liability for direct or indirect consequences of printing errors.
© 2019 Caterpillar Global Mining LLC.
LatchFree™ and HydraCrowd™ © Bucyrus International, Inc.
Table of Contents
SECTION 1 - INTRODUCTION
SECTION 2 - SAFETY
SECTION 3 - OVERVIEW
SECTION 4 - OPERATOR’S STATION
SECTION 5 - OPERATOR CONTROLS AND DISPLAYS
SECTION 6 - PRE-START, START-UP & SHUTDOWN
SECTION 7 - MACHINE OPERATION
SECTION 8 - APPENDIX
Revision History
EM007181
Revision History
November, 2012
Removed CDA fault code messages from Appendix, Section 8.
October, 2012
Added common safety features to Section 2. Updated Section 8 with additional CDA fault codes.
January, 2013
Updated description for the Emergency Stop Button.
Added notation to keep machinery house and cab doors closed.
July, 2013
Added avoid tight-lining information to Machine Operation section for Crowd and Propel Motion Control.
October, 2015
Added HydraCrowd Tie-Off Anchor (Option) to Safety section.
Document media number changed from BI006779 to EM007181.
Added Proposition 65 statement and Foreword to front of manual.
January, 2016
Removed Emergency Escape Chute (Option) from Safety section.
May, 2016
Updated Caterpillar Global Mining address in Section 1.
Added Figure 5-3, HOME Screen with Enhanced Motion Control Option to Section 5.
Added Machine Protections - Motion Limits to Section 7.
Added Machine Protections - Enhanced Motion Control (Option) to Section 7.
Added Home - Enhanced Motion Control (Option) to Section 8.
Added Enhanced Motion Control (Option) to Section 8.
Revision History
February, 2018
Added additional Safety Operating Precautions.
August, 2019
Updates to cab graphics in Section 3.
Always refer to the safety section of this manual before starting any maintenance procedure on this machine.
1.1 About This Manual
1.1.1 Purpose
This manual is designed to assist in the operation of your machine. Inside, you will find the following information: location and explanation of controls, instructions for machine operation, and certain maneuvering techniques.
NOTES:
•This manual contains information for the Rope Crowd and HydraCrowd™ systems. While both machines operate the same, some functional differences exist. (For example, HydraCrowd™ machines do not have a crowd brake.) Where applicable, this manual provides both versions. Typically, the differences appear on the cab display.
•This is not a maintenance manual. A separate, detailed maintenance manual for this machine has been supplied with the machine.
1.1.2 Organization
•A main table of contents (TOC) is your guide to topics and subtopics. It is located at the front of the manual. Main topics are listed as numbered Sections, with subtopics listed beneath (and indented). Subtopics include the main topic's section number.
•Additionally, each section contains its own TOC.
•In the electronic version, all TOC items are hyperlinked to their respective topics.
1.1.3 Terminology
•The terms left, right, front, and rear refer to machine locations as viewed by the operator sitting in the operator's seat in the cab.
•On the cover and at the bottom of each page there is an alphanumeric code to identify the manual, formatted as follows:
XXnnnnnn-YY
• XX represents the manual type. Below is a list of all manual types.
• nnnnnn represents the serial number for machine-specific manuals, or a generic manual number intended for several machines.
• YY represents the language code. Below is a list of common language codes.
Code Type Code Language
SMServiceENEnglish
OMOperationESSpanish
EMElectricalFRFrench
PMParts bookPTPortuguese
TMTroubleshooting
EMElectrical training
AMAddendum
VMVendor
MMMiscellaneous
So, for example, manual code EM141455-ES is an electrical manual written in Spanish for machine #141455.
1.1.4 Revisions
This manual may be revised without notice. The most recent electronic version is available online.
1.1.5 Precautions and Disclaimers
•Carefully study and follow all procedures in this manual. Safe operation of the machine minimizes production delays and costly damage to equipment.
•Safety guidelines are intended to prevent accidents and are provided in the interest of all mine personnel. Overall safety depends on the use of good judgment and the alertness of the entire mining crew.
•It is the owner/mine's responsibility to perform the necessary risk assessment to outline proper safety precautions. A minimum of unplanned machine downtime and more reliable machine operation should result when a systematic and thorough maintenance/service procedure is adhered to for this machine.
•It is the policy of the manufacturer to improve its products whenever possible and practical to do so. The company reserves the right to make changes or add improvements to its machines at any time. This will be without incurred obligations to install such changes on machines sold previously. Due to this ongoing program of product research and development some procedures, specifications and parts may be altered in a constant effort to improve our machines.
1.1.6 Contact
For more information or factory service assistance, contact your regional service representative or:
Caterpillar Global Mining LLC
1100 Milwaukee Ave.
South Milwaukee, WI, USA 53172
Telephone (+1) 414.768.4000
2 Safety
Always refer to the safety section of this manual before starting any maintenance procedure on this machine.
2.1 Safety Symbols And Signal Words
The safety alert symbols displayed here and throughout this manual are used to call attention to instructions concerning personal safety. Carefully read and follow these instructions and observe all SAFETY, DANGER and CAUTION graphics mounted on various areas of the machine.
Be certain that anyone servicing this machine is aware of these SAFETY SYMBOLS and their definitions. If it is impossible to safely perform any of the enclosed maintenance and operational procedures, contact your regional service representative or the factory.
The following defines distinctions between safety instructions. In all these definitions the safety alert signal is used.
This signal word denotes an item of required information pertaining to the equipment. A loss of time, assets, or minor injury may result if the appropriate action is not taken.
This signal word serves as a reminder of safety practices, or directs attention to specific safety practices which could prevent possible injury if precautions are not adhered to.
This signal word denotes an imminently dangerous hazard which will result in death, serious bodily injury, or serious damage to equipment if not acknowledged and appropriate action taken.
This signal word denotes an imminently dangerous electrical hazard which will result in death, serious bodily injury, or serious damage to equipment if not acknowledged and appropriate action taken.
Operating, maintaining or servicing this machine is dangerous unless performed properly. Each person must satisfy himself and his employer that he is alert, has the necessary skills, knowledge, proper tools and equipment for the task at hand. It is critical that all the methods used are safe and correct. Factory service representatives and specialists are available to provide additional information or technical assistance. The operator must be alert, physically fit and free from the influence of alcohol, drugs, or any medications that might impair his/her eyesight, hearing or reactions.
Safety must always be paramount! Consult your supervisor when safety is in doubt.
2.2 Warning Signs And Decals
The warning signs and decals located throughout the machine convey information to operators, maintenance personnel, or anyone who will be on or near the machine. The information is designed to help prevent situations which may result in injury to personnel or damage to the machine.
Immediately replace any and all safety and warning placards if they are defaced or removed from the machine.
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.