Technical Manual
© Bucyrus All Rights Reserved
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BUCYRUS
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Bucyrus International, Inc.
Bucyrus International, Inc.
ELECTRIC BLAST HOLE DRILL OPERATOR'S MANUAL
ELECTRIC BLAST HOLE DRILL OPERATOR'S MANUAL
For Machines: ALL
For Machines: ALL
Publication No. 59R-OM-1
Publication No. 59R-OM-1
March,1993
March,1993
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SAFETY DECALS
Shown below and on the following page are samples of various safety decals found on the 59-R Blast Hole Drill. These decals are for the protection of all personnel who have contact with the machine. If the decals on your machine are defaced, unreadable ar missing, they should be replaced immediately. Duplicates are available from the Bucyrus-Erie Parts Sales Department. When ordering the decals use the part numbers listed below the decals.
following page samples safety your missing, they replaced immediately. Duplicates available from the Bucyrus-Erie Sales When ordering the decals the numbers
DEATH OR INJURY MAY RESULT FROM CONTACTING ELECTRIC LINES. TO PLACE ANY PART OF THIS IIAII JlfMrr", MACHINE OR LOAD WITHIN 10 UIVLJt
FEET OF HIGH VOLTAGE LINES OF 50,000 VOLTS OR LESS.
50,000 Q.IMMCE
PIN 61349524
PIN
PIN 61349574
Size: 7x 10 inches
Color: Red and black on white.
Location: Located inside the operator's cab on wall behind operator's console.
Size: Red and black on white. operator's operator's
HIGH VOLTAGE
PIN B004124-01
B004124-01
Size: 7x 10 inches
Size: inches
Color: Red and black on white.
Location: located on right side of machinery house on doors to high voltage transformer enclosure and on left side of house above main junction box.
on doors to transformer enclosure and junction
Size: 7x 10 inches
Size: inches
Color: Red and black on white.
Location: Located on doors of electrical cabinet
Location: Located on doors of electrical cabinet in machinery house.
PREVENT INJURY NEVER GET ON OR OFF A MOVING MACHINE
PIN C105719-01
C105719-01
Size: 10 x 14 inches
Color: Red and black on white.
Location: Located on right side of machine near boarding stairs, and at left front corner of machine.
Size: inches and at left front corner of machine.
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II:!a fDA ••MUII Q.IMMCE Of tlDH 'flI.TAGE L.II. ElGEII Ell' 1•.• waLlIIEE 'OUI LII:M.II"ATl MD FEDlRM. fllEGU.ATIUI IXIIIITDEfAl:EDAllHlmna_,..TM£1IIlCIHE
TO PREVENT BODilY INJURY KEEP LOCKED ENERGIZED ELECTRICAl COMPONENTS B A_UT-=HO=RIZE=D _ON_LV__ DO tilT aEFAClE DA THIIIOI FlUla TlE MACH.
DO ICI1' IWIIR • "81M THIIIIII FIIIOMM IMCHI.
TO
H
DEATH rUI..
PREVENT INJURY KEEP
PERSONNEL ONLY 00 aEFAClE THIIIOI FlUla MACH.
LOCKED AUTHORIZED
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PAGE SECTION 1- SAFETY PRECAUTIONS AND PRESTART CHECKS SAFETY 1-1 General 1-1 Specific Safety Rules 1-1 o"peration Near Electrical Transmission Lines 1-1 PRESTART CHECKS 1-2 OUTSIDE INSPECTION 1-2 ON -BOARD INSPECTION 1-4 PRESTART LUBRICATION 1-5 SECTION 2- CONTROLS - LOCATION AND FUNCTION INTRODUCTION 2-1 OPERATOR'S CONSOLE CONTROLS 2-1 MAIN CONTROL PANEL 2-2 Hoist/Pulldown Rheostat 2-2 Rotary Rheostat 2-2 Drill/Propel Controls ON and OFF Pushbuttons 2-2 HoistlPulldown Speed Selector Switch 2-2 Rotary Speed Selector Switch 2-3 Hoist Brake Switch 2-3 Pipe Rack Selector Switch 2-3 Pipe Rack Joystick (Left Crawler Propel) 2-3 WinchlMast Selector Switch 2-3 MastlWinch Joystick (Right Crawler Propel) 2-3 Tool Wrench Switch 2-4 Dust Curtain Switch 2-4 Bit View Hatch Switch 2-4 PROPEL CONTROL PANEL 2-4 Emergency Stop Pushbutton (Optional) 2-4 Propel Speed Selector Switch 2-4 Compressor Stop Pushbutton 2-5 Compressor Vent/Drill Switch 2-5 HeaterN entlAir Conditioner Controls (Optional) 2-5 Operating Mode Selector Switch 2-5 Propel Joysticks 2-5 SELECTOR SWITCHES PANEL 2-5 Breakout Wrench Switch 2-5 Pipe Positioner Switch (Optional) 2-5 Dust Seal Switch (Optional) 2-6 A-Frame Lock Switch (Optional) 2-6 Mast Brace Lock Switch 2-6 Mast Lock Switch 2-6 Boarding Stairs Switch 2-6 Pedestal Heater Switch (Optional) 2-6 Radio (Optional) 2-6 LEVELING CONTROL PANEL 2-6 Manual Leveling J oysticks 2-7 Automatic Leveling Switch 2-7 Water Injection On/Off Switch (Optional) , 2-7 Water Injection Flow Control (Optional) 2-7 Horn Pushbutton 2-7 Depth Indicator Reset Pushbutton 2-7 TABLE PAGE SECTION PRECAUTIONS AND 1-1 1-1 Specific Safety Rules 1-1 o"peration Near Electrical Transmission Lines 1-2 -BOARD 1-4 PRESTART LUBRICATION 1-5 CONTROLS AND INTRODUCTION OPERATOR'S CONSOLE CONTROLS MAIN CONTROL PANEL 2-2 Rheostat 2-2 Rotary Rheostat Drill/Propel Controls and OFF 2-2 HoistlPulldown Rotary Speed Switch Hoist Brake 2-3 Pipe Pipe Rack Joystick 2-3 WinchlMast Selector 2-3 Propel) 2-3 Switch 2-4 Dust Curtain Switch 2-4 Bit View 2-4 PROPEL CONTROL PANEL 2-4 (Optional) Selector Switch Compressor Stop 2-5 Vent/Drill Switch HeaterN Controls (Optional) Joysticks 2-5 PANEL 2-5 2-5 Positioner Switch 2-5 Seal Switch (Optional) A-Frame Lock Lock Switch Switch Stairs Switch Switch (Optional) 2-6 Radio (Optional) LEVELING CONTROL PANEL 2-6 Manual Leveling 2-7 Automatic Leveling Switch 2-7 Water Injection On/Off , 2-7 Water Injection Flow Control (Optional) 2-7 Horn 2-7 Depth Reset Pushbutton 2-7 BI005501
TABLE OF CONTENTS
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Programmed Drill Control Switch 2-7 Emergency Stop Pushbutton (optional) 2-7 Panelview Monitor 2-7 MACHINERY HOUSE CONTROLS 2-8 Lighting Load Cen,ter 2-8 Controls Located On Low Voltage Start Cabinet 2-8 Controls Located On Low Voltage Cabinet 2-8 Control Located On Programmable Controller Cabinet 2-9 HoistlPulldown and Rotary Drive Control Cabinets 2-9 Controls Located On or Near Screw Type Air Compressor 2-9 MISCELLANEOUS CONTROLS 2-10 Portable Remote Propel Station (Optional) 2-10 Hydraulic Reservoir Remote Fill Control Panel 2-10 Lube Control Panel 2-10 SECTION 3- START-UP INTRODUCTION 3-1 MACHINE START-UP 3-1 MACHINERY CHECK 3-2 BREAK-IN OF NEW COMPONENTS 3-2 Rotary Drive unit Break-In 3-2 HoistlPulldown Gearcase Break-In 3-2 Electric Motor Break-In 3-2 SECTION 4- OPERATION - GENERAL INTRODUCTION 4-1 PROPELLING 4-1 Definitions 4-1 Procedure 4-1 Towing 4-4 CABLE REEL OPERATION 4-6 LEVELING 4-6 MAST RAISING AND LOWERING 4-8 Mast Raising 4-8 Mast Lowering 4-9 PULLDOWN MACHINERY OPERATION 4-11 AUXILIARY WINCH OPERATION 4-11 PIPE RACK OPERATION 4-11 TOOL HANDLING 4-14 General Operating Procedure 4-14 Pipe Loading and Unloading 4-14 Drill Tool String Assembly 4-15 Casing Tong Operation 4-19 Drill Tool String Disassembly 4-21 Adding Additional Drill Pipe 4-22 Removal of Multiple Section Drill Pipe 4-24 Dust Suppression System Operation 4-24 SECTION 5- DRILLING VERTICAL DRILLING 5-1 General Operating Procedures 5-1 Beginning The Hole (Collaring) 5-2 Normal Drilling 5-2 Ending the Hole (Reaming) 5-3 Ending the Hole (Multiple Pipe Sections) 5-4 DRILLING DIFFICULT FORMATIONS 5-4 Unconsolidated Materials 5-5 Wet or Sticky Formations 5-6 Programmed Drill Control Switch 2-7 Emergency Stop Pushbutton (optional) 2-7 Panelview Monitor 2-7 MACHINERY HOUSE CONTROLS 2-8 Lighting Load Cen,ter 2-8 Controls Located On Low Voltage Start Cabinet 2-8 Controls Located On Low Voltage Cabinet 2-8 Control Located On Programmable Controller Cabinet 2-9 HoistlPulldown and Rotary Drive Control Cabinets 2-9 Controls Located On or Near Screw Type Air Compressor 2-9 MISCELLANEOUS CONTROLS 2-10 Portable Remote Propel Station (Optional) 2-10 Hydraulic Reservoir Remote Fill Control Panel 2-10 Lube Control Panel 2-10 SECTION 3- START-UP INTRODUCTION 3-1 MACHINE START-UP 3-1 MACHINERY CHECK 3-2 BREAK-IN OF NEW COMPONENTS 3-2 Rotary Drive unit Break-In 3-2 HoistlPulldown 3-2 Electric Motor Break-In 3-2 SECTION 4- OPERATION - GENERAL INTRODUCTION 4-1 PROPELLING 4-1 Definitions 4-1 4-1 Towing 4-4 CABLE REEL 4-6 LEVELING 4-6 MAST RAISING AND 4-8 Mast Raising 4-8 Mast Lowering 4-9 PULLDOWN MACHINERY 4-11 AUXILIARY WINCH OPERATION 4-11 PIPE RACK OPERATION 4-11 TOOL HANDLING 4-14 General Operating 4-14 Pipe Loading and Unloading 4-14 Drill Tool String Assembly 4-15 Casing Tong Operation 4-19 Drill Tool String Disassembly 4-21 Adding Additional Drill Pipe 4-22 Removal of Multiple Section Drill Pipe 4-24 Dust Suppression System Operation 4-24 SECTION 5- DRILLING VERTICAL DRILLING 5-1 General Operating Procedures 5-1 Beginning The Hole (Collaring) 5-2 Normal Drilling 5-2 Ending the Hole (Reaming) 5-3 Ending the Hole (Multiple Pipe Sections) 5-4 DRILLING DIFFICULT FORMATIONS 5-4 Unconsolidated Materials 5-5 Wet or Sticky Formations 5-6 BI005501
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PROGRAMMED DRILL CONTROL DRILLING 5-7 Preparing to Move 5-8 SECTION 6- MACHINE SHUTDOWN GENERAL CONSIDERATIONS 6-1 SHUT DOWN PROCEDURE 6-1 SHORT TERM STORAGE 6-1 LONG TERM STORAGE 6-2 Attended Long Term Storage 6-2 Unattended Long Term Storage 6-2 APPENDICES APPENDIX 1- TOOL RECOVERy 1A-1 APPENDIX 2- PIPE SIZE LIMITATIONS 2A-1 APPENDIX 3- LUBE CHARTS 3A-1 APPENDIX 4- OPERATOR'S CONSOLE AND LOW VOLTAGE CABINET 4A-1 APPENDIX 5- STABILITY & PROPEL (VERTICAL DRILLING) 5A-1 PROGRAMMED DRILL CONTROL DRILLING 5-7 Preparing to Move 5-8 SECTION 6- MACHINE SHUTDOWN GENERAL CONSIDERATIONS 6-1 SHUT DOWN PROCEDURE 6-1 SHORT TERM STORAGE 6-1 LONG TERM STORAGE 6-2 Attended Long Term Storage 6-2 Unattended Long Term Storage 6-2 APPENDICES APPENDIX 1- TOOL RECOVERy 1A-1 APPENDIX 2- PIPE SIZE LIMITATIONS 2A-1 APPENDIX 3- LUBE CHARTS 3A-1 APPENDIX 4- OPERATOR'S CONSOLE AND LOW VOLTAGE CABINET 4A-1 APPENDIX 5- STABILITY & (VERTICAL DRILLING) 5A-1 BI005501
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• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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