Toyota Forklift 8fg Wiring Electrical Diagram Manual

E

WIRING DIAGRAM

CHAPTER 1 INTRODUCTION

E1

CHAPTER 2 ELECTRICAL WIRING ROUTINGS AND RELAY LOCATIONS E2 CHAPTER 3 SYSTEM CIRCUITS

E3

CHAPTER 4 GROUND POINTS

E4

CHAPTER 5 FUSES FOR POWER SUPPLY

E5

CHAPTER 6 CONNECTOR LIST

E6

E

　E1-1 INTRODUCTION

CHAPTER 1 INTRODUCTION

E1

CHAPTERS OF THIS SECTION .......................................................................... E1-2 HOW TO READ CHAPTERS Chapter 2 ELECTRICAL WIRING ROUTINGS and RELAY LOCATIONS ELECTRICAL WIRING ROUTINGS .......................................................... E1-3 RELAY LOCATIONS JUNCTION BLOCK (J/B) / RELAY BLOCK (R/B) ................................... E1-4 Chapter 3 SYSTEM CIRCUITS POWER SUPPLY CIRCUIT ...................................................................... E1-6 REFERENCE PAGE ................................................................................. E1-10 Chapter 4 GROUND POINTS GROUND POINTS ................................................................................... E1-11 Chapter 5 FUSES FOR POWER SUPPLY FUSES FOR POWER SUPPLY ................................................................ E1-11 Chapter 6 CONNECTOR LIST CONNECTOR LIST .................................................................................. E1-12 WIRE TO WIRE....................................................................................... E1-13

ABBREVIATIONS ............................................................................. E1-14 GLOSSARY OF TERMS AND SYMBOLS ........................................ E1-15

E

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL

E1-2 INTRODUCTION

CHAPTERS OF THIS SECTION This section consists of the following 6 chapters: Chapter 1 INTRODUCTION

Gives brief explanation of each chapter, provides instructions on how to use this manual, and defines the abbreviations used in the electrical circuit diagrams.

Chapter 2 ELECTRICAL WIRING ROUTINGS and RELAY LOCATIONS

Electrical wiring routings show installation positions, ground points, connector numbers, and part names related to wire harnesses, connectors, relay blocks and junction blocks used in the forklift, such as in the engine room, instrument panel and mast area.

Relay locations show design drawings and internal circuit diagrams related to relays, relay blocks (R/B), junction blocks (J/B), fusible links (F/L) and junction connectors (J/C).

Chapter 3 SYSTEM CIRCUITS

Show power supply circuit diagrams and wiring diagrams for each system, such as the engine.

(Only wiring information for complete circuits is shown.)

Chapter 4 GROUND POINTS

Show related systems for each ground point.

Chapter 5 FUSES FOR POWER SUPPLY

Show power distribution from each power supply (fuse or fusible link) to various systems.

Chapter 6 CONNECTOR LIST

Shows shapes and part numbers of connectors used in electrical wiring routings and electrical wiring diagrams.

　E1-3 INTRODUCTION

HOW TO READ CHAPTERS Chapter 2 ELECTRICAL WIRING ROUTINGS and RELAY LOCATIONS ELECTRICAL WIRING ROUTINGS Electrical wiring routings show installation positions, ground points, connector numbers, and part names related to wire harnesses, connectors, relay blocks and junction blocks used in the forklift.

(Connector codes are the same as those used in the electrical wiring diagrams.)

E2-10

ELECTRICAL WIRING ROUTINGS

ELECTRICAL WIRING ROUTINGS

E2-11

FRONT BODY

C SIDE RH WIRE

G ENGINE WIRE

1

AC1 AA1

to E2-2

to E2-16

to E2-4

ENGINE ROOM RELAY BLOCK

A24

A57 A48

AC3

A37 A40

AG3 A47

AC2 A42 A54

D1

to E2-14

A38 A46

FUSIBLE LINK BLOCK ASSY

A25

DIAGNOSIS

A27

JUNCTION CONNECTOR

A29

CAN JOINT CONNECTOR

A30

CAN JOINT CONNECTOR

A31

CAN JOINT CONNECTOR

A32

CAN JOINT CONNECTOR

A33

CAN JOINT CONNECTOR

A34

CAN JOINT CONNECTOR

A37

LPG WARNING RELAY

A38

LPG WARNING BUZZER

A40

BACK UP LAMP SWITCH

A42

TILT ANGLE SENSOR

A45

MATCHING CONNECTOR

A46

MATCHING CONNECTOR

A47

SHIFT SOLENOID(2)

A48

SHIFT SOLENOID(2)

A54

SHIFT SOLENOID(1)

A55

SHIFT SOLENOID(1)

A57

TO PUSH PULL RELAY

A65

JUNCTION CONNECTOR (A)

A66

A25

D1

A45

AD A55

A24

AA

FRONT PLATE LEFT OUTSIDE EARTH

AB

FRONT PLATE LEFT OUTSIDE EARTH

AC

FRONT PLATE LEFT OUTSIDE EARTH

AD

TRANSMISSION UPPER

JUNCTION CONNECTOR (B) T/C OIL TEMPERATURE SENSOR

G27

ENGINE ECU

G28

ENGINE ECU

G29

JUNCTION CONNECTOR (B)

G73

JUNCTION CONNECTOR (A)

to E2-8

DA1

1A

AC AA

1B

O LH SIDE WIRE

AB

BODY MAIN WIRE to J/B

1C 1D

ENGINE WIRE to J/B

1E

LH SIDE WIRE to J/B

J/B

D TC HEAT GAUGE WIRE

A BODY MAIN WIRE A65

A27

AG1

1A

G29

1B

A55

1C

DA1

G27

BODY MAIN WIRE to BODY MAIN WIRE BODY MAIN WIRE to SIDE RH WIRE

AC3 AG1

1E

AG3

BODY MAIN WIRE to ENGINE WIRE

AO1 AO2

AO2 A34

AC2

1D

G28

A29

AA1 AC1

BODY MAIN WIRE to LH SIDE WIRE

AO3

AO1

DA1

A30

T/C HEAT GAUGE WIRE to BODY MAIN WIRE

G73 A31 A33

A32

AO3

A66

[A] Title Indicates a location on the forklift.

[B] Wire harness Indicates a wire harness name.

[C] Reference page for electrical wiring routing Indicates a reference page showing a wire harness location when the wire harness continues to the different electrical wiring routing.

[D] Junction block Indicates a junction block name and a connector code to be connected.

[E] Junction block connector Indicates a connector code connected to a junction block.

[F] Wire harness and junction block connection Indicates a junction block name and a wire harness name to be connected.

[G] Ground point code Indicates a ground point code.

[H] Ground point name Indicates a ground point name.

[I] Harness to harness connector Indicates a connector code that joins two wire harnesses.

[J] Wire harness names Indicate two wire harness names for a wire harness and wire harness connection.

[K] Part connector Indicates a connector code connected to a part.

[L] Part name Indicates a part name connected to a connector.

E

E1-4 INTRODUCTION

RELAY LOCATIONS Relay locations show connectors connected to junction blocks, relays, fuses and internal circuit diagrams.

E2-21

E2-20

RELAY LOCATIONS

JUNCTION BLOCK:LEFT STEP(INNER CIRCUIT SEE PAGE E2-24) 1A

BLACK 1B

90980-12506 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

T/C FR RELAY 3 5

3 5 1 4 2 T/C RR RELAY

90980-12311 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17

32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

1 19 2 20 3 21 4 22 5 23 6 24 7 25 8 26 9 27 10 28 11 29 12 30 13 31 14 32 15 33 16 34 17 35 18 36

1 18 2 19 3 20 4 21 5 22 6 23 7 24 8 25 9 26 10 27 11 28 12 29 13 30 14 31 15 32 16 33 17 34

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

WORK LP RELAY BCON LP RELAY 3 5 1

3 5 2

1

2

1 5 3 2 HORN RELAY 2 3 1 FLASHER RELAY

24 23 22 21 20 19 18 17 16 15 14 13

12 11 10 9 8 7 6 5 4 3 2 1

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1

2

1

2

1

2

5

25 1B 23 1B 3 1C 4 1C 21 1A 2 1C

FR WIP 1

20A

2

GAUGE 2

10A 1

1

2

2

10A

SFT

2

7.5A

1

TURN

2

7.5A

1

*2

1

IGN 2

5 SPARE

15A

2

CDS 1

15A

2

1

15A

2

ALT-S 1

7.5A

2

STOP 1

7.5A

2

ACC-B 1

7.5A

2

TAIL 1

7.5A

2

ECU-B 1

7.5A

2

*5

ECU-IG

10A 2

2 5 1 LPG MAIN RELAY

24 23 22 21 20 19 18 17 16 15 14 13

HORN 1 15A

SPARE

3

3

1D

90980-12308

1 5

10A

1

*1

AM2 RELAY 3

2

2

15 1D 32 1A 16 1E

24 1E 13 1E 31 1B

5 1A 7 1A 13 1D 2 1E

4

3 1A 3

34 1B

24 1A

1

2

4 1A 3

T/C FR RELAY

18 1E

22 1B

7.5A

1

10 1E

22 1E

26 1B

2

DOUBLE HORN RELAY

29 1B

17 1B

28 1C

2

ST

*4

28 1B WORK LP RELAY 5 3

4

11 1C

20A

1

16 1B

19 1E

18 1D

RR WIP 1

3

3

1 1D

36 1B

3 1B

1

2

14 1D BCON LP RELAY 5 3

19 1B

8 1B

7.5A

1

2

HTR 1

15A

2

WORK LP 1

15A

2

HEAD 1

15A

2

1

2

5

40A AM2

25 1E

9 1E

2

ST RELAY

23 1E

15 1C

2

HOUR MET

1

31 1A

13 1A

2

30A

3

13 1C

15 1B

25A

STA 1

40A AM1

5

JUNCTION BLOCK (INNER CIRCUIT) (1/3)

15 1E

BLR 1

2

E2-24

33 1B

30A 7.5A

BACK LP

*3

1C

12 11 10 9 8 7 6 5 4 3 2 1

SPARE SPARE

1

90980-12320 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

ENGINE ROOM R/B:ENGINE ROOM LEFT

* 1:15A E-THRO (4Y-E) 7.5A ECU-B2 (1DZ, 2Z) * 2:7.5A (1DZ, 2Z) 15A (4Y-E) * 3:DPF RELAY (1DZ, 2Z) 15A (4Y-E) * 3:DPF RELAY (1DZ, 2Z) EFI MAIN RELAY (4Y-E) * 4:C/OPN RELAY (4Y-E) ASC RELAY (1DZ, 2Z) * 5:EFI (4Y-E) DPF (1DZ, 2Z)

90980-12383

1 4 2

1E

1

1

2

T/C RR RELAY 1

3 2

FLASHER RELAY

2 1A 1 1B 19 1A 11 1E 35 1B 7 1D 8 1D 21 1E 33 1C 29 1C 12 1A 30 1C

　E1-5 INTRODUCTION

[A] Junction block /relay block Indicates a junction block or relay block name, its location and a reference page for an internal circuit diagram.

[B] Connector code and color Indicates the code and color of a connector connected to a junction block.

[C] Connector part number Indicates the part number of a connector.

[D] Connector shape and terminal number Indicates a connector shape on the junction block side.

Numbers indicate terminal numbers.

[E] Connector shape and terminal number Indicates a connector shape on the wire harness side.

Numbers indicate terminal numbers.

[F] Fuse Indicates a fuse name and capacity.

Terminal 1 is on the primary side and terminal 2 is on the secondary side.

[G] Internal circuit diagram Indicates an internal circuit diagram of a junction block.

[H] Connector code and terminal number Indicates a connector code and a terminal number connected to a junction block.

7 GK1 *2 7 GK2 *4

2 GK1

GG

1 A *2 1 B *4

2 A *2 2 B *4

1

2

LPG SOLENOID (MAIN) W-B

Y

1 B

Y

8 GK1

Y

2 B *2 *2 *2

6 A Y

W-B *2

*1

A 65(A),G 73(B) JUNCTION CONNECTOR (A)

6 GK1 *2 6 GK2 *4

*2

6 B

2 A

*4

*1

K 1(A) OIL PRESSURE SWITCH (*1) K 5(B) OIL PRESSURE SWITCH (*2)

R-B R-B

R-W

5 B

IG 4

3

6 GAS

LPG

R-L

2 TC2

3 AC3

4 AC3

1 TC2

8 A

7 A

1 A

A 65(A),G 73(B) JUNCTION CONNECTOR (A)

R-B

B-Y

*1

Y *2 *1 *1

R-B

1

*3

*1

R-B

2

Y-B

L-B L-B

(GASOLINE) R-B

R-W

R-B

1

10 B

4 1D

12 1D

*1

12 B

R-W

T 6 LPG CHANGE SWITCH

2

* 1: GASOLINE * 2: LPG * 3: WITH GASOLINE INDICATOR LAMP * 4: CNG

9 AC2

4

3

9

R-L

6

7 5

8

*1

R-L

R-W R-L

R-L R-L

15A EFI

R-B

R-W R-W R-W

R-B

R-L R-L

(LPG) R-L R-L

*2

*1

R-L

R-L

R-W

*1

*3

*1

*1

O

LG-R

LG

B-Y

W-B

R-L

L-B

R-B

R-L

R-L

R-L

A 66 JUNCTION CONNECTOR *1

(GASOLINE)

(BAT)

n

m

l

k

j

i

h

g

f

e

d

c

b

a

E1-6 INTRODUCTION

Chapter 3 SYSTEM CIRCUITS (1) SYSTEM CIRCUITS A system circuit consists of a power source circuit diagram and respective system circuit diagrams. A power source circuit diagram shows the connections from the power source to fuses. A system diagram shows the connections from fuses to ground points of each system.

E3-12 ENGINE CONTROL (4Y-E)

E1-7 INTRODUCTION

[A] Section page [G] Page-to-page connection code Indicates the page number for the section.

Indicates a wire harness continues onto the [B] System title following page from the matching code.

Indicates a system name.

[H] Harness to harness connector [C] Part name and connector code Indicates a connector code that connects two wire Indicates a part name and connector code to be harnesses. connected.For connector shapes, refer to chapter 6 CONNECTOR LIST. For the connector shape, refer to chapter 6 CONNECTOR LIST. C7 Part connector The wire harness in which the connector is located.

Example: "C" indicates a connector used in the C wire harness.

For wire harness names, refer to Chapter 2 ELECTRICAL WIRING ROUTINGS and RELAY LOCATIONS. Serial number allocated to the connector D11 (A), D42 (D) Connector number Used to indicate different connectors when multiple connectors are connected to a part, or multiple types of connectors are used according to specifications.

[D] Fuse Indicates a fuse name and capacity.

Terminal 1 is on the primary side and terminal 2 is on the secondary side.

For fuse installation positions, refer to chapter 2 ELECTRICAL WIRING ROUTINGS and RELAY LOCATIONS. [E] Power supply information Indicates the ignition key position when power is supplied to a fuse.

[F] Specification information Indicates that connectors or wire colors vary depending on forklift models, engine types or specifications.

Harness to harness connector 8 AK1

Terminal number

Wire harness to be connected Example: "AK" means a connection of the female connector*1 of the "A" wire and the male connector*2 of the "K" wire. *1: A female connector has a female

terminal. *2: A male connector has a male

terminal.

Serial number of a connector Male terminal side

6 A

2 B

1 B

7 GK1 *2 7 GK2 *4

LPG SOLENOID (MAIN) 2 GK1

GG

1 A *2 1 B *4

2 A *2 2 B *4

1

2

8 GK1

Y Y *2

*1

A 65(A),G 73(B) JUNCTION CONNECTOR (A)

*2 *2 *2

W-B W-B

Y

*1

6 GK1 *2 6 GK2 *4

*2

6 B

2 A

*4

R-W

Y

R-B R-B

B-Y

5 B

IG 4

3

6 GAS

LPG

R-L

2 TC2

3 AC3

4 AC3

1 TC2

8 A

7 A

1 A

A 65(A),G 73(B) JUNCTION CONNECTOR (A)

R-B

1

K 1(A) OIL PRESSURE SWITCH (*1) K 5(B) OIL PRESSURE SWITCH (*2)

R-B

2

*3

*1

R-B

*1

Y *2 *1 *1

(GASOLINE) R-B

R-W

R-B

1

10 B

4 1D

12 1D

*1

12 B

R-W

T 6 LPG CHANGE SWITCH

15A EFI

2

* 1: GASOLINE * 2: LPG * 3: WITH GASOLINE INDICATOR LAMP * 4: CNG

R-B

9 AC2

4

3

9

R-W R-L

5

8

R-L R-L

R-W R-W R-W

R-B

R-L R-L

(LPG) R-L R-L

Y-B

L-B L-B

6

7

*2

*1

*1

*3

*1

*1

*1

R-L R-L

R-L

R-L

R-W

O

LG-R

LG

B-Y

W-B

R-L

L-B

R-B

R-L

R-L

R-L

A 66 JUNCTION CONNECTOR *1

(GASOLINE)

(BAT)

n

m

l

k

j

i

h

g

f

e

d

c

b

a

E1-8 INTRODUCTION

Chapter 3 SYSTEM CIRCUITS (2)

E3-12 ENGINE CONTROL (4Y-E)

　E1-9 INTRODUCTION

[I] Terminal number [L] Wire color Indicates a terminal number of a connector to be Indicates a wire harness color. connected.

When two alphabetical codes are indicated, for [J] Junction block connector example "W-B", the first letter indicates the basic Indicates a connector code connected to a wire color and the second letter indicates the color junction block. of the stripe.

F o r a c o n n e c t o r s h a p e , r e f e r t o c h a p t e r 2 Code Wire Color Code Wire Color Code Wire Color ELECTRICAL WIRING ROUTINGS and RELAY SB Sky Blue Black B L Blue LOCATIONS. Violet Brown BR LG Light Green V Junction block connector W White DG Dark Gray O Orange Inside of a junction block Yellow Y G Green P Pink Junction block type Serial number allocated to the connector.

Example: "1B" indicates connector B in the center junction block.

Terminal number

GR

Gray

R

Example : W-B

Red

AM

Amber

B W (White) (Black)

[M] Switch A number inside indicates a relay block or Circuit diagrams are shown with the switches in fuse block. the OFF position.

For shapes, refer to chapter 2 ELECTRICAL For switch operation conditions, refer to the repair WIRING ROUTINGS and RELAY LOCATIONS. manual.

[K] Ground point code Indicates a ground point code.

For ground point positions, refer to chapter 2 ELECTRICAL WIRING ROUTINGS and RELAY LOCATIONS.

Ground point code Wire harness connected to the ground point A ground point is indicated by an alphabetical code.

Example: "MJ" indicates that the M wire harness is grounded at point J.

E1-10 INTRODUCTION

REFERENCE PAGE

PARTS Code A 20 A 25 A 27 A 35 A 36 A 65 A 66 C 1 C 3 G 6

See Page E2-8 E2-10 E2-10 E2-10 E2-10 E2-10 E2-10 E2-16 E2-16 E2-2

Code G 7 G 8 G 9 G 10 G 11 G 12 G 13 G 16 G 18 G 19

See Page E2-2 E2-2 E2-2 E2-2 E2-2 E2-2 E2-2 E2-2 E2-2 E2-2

Code G 21 G 25 G 26 G 27 G 28 G 29 G 73 K 1 K 2 K 3

See Page E2-2 E2-2 E2-2 E2-10 E2-10 E2-10 E2-10 E2-2 E2-2 E2-2

Code K 6 O 2 Q 1 S 12 T 6 a 1

See Page E2-2 E2-14 E2-8 E2-14 E2-16 E2-8

RELAY BLOCK , JUNCTION BLOCK Code 1 1C 1D 1E

See Page E2-10 E2-19 E2-18 E2-18

Relay Blocks Name or Joining Wire Harness and J/B Engine Room R/B BODY MAIN WIRE to J/B ENGINE WIRE to J/B LH SIDE WIRE to J/B

WIRE TO WIRE Code AC2 AC3 AG1 AO1 Aa1 GK1 GK2 QA1 SO1 TC2 TS1

Joining Wire Harness and Wire Harness

See Page E2-10 E2-10 E2-10 E2-10 E2-8 E2-2 E2-2 E2-8 E2-14 E2-16 E2-16

BODY MAIN WIRE to SIDE RH WIRE BODY MAIN WIRE to SIDE RH WIRE BODY MAIN WIRE to ENGINE WIRE BODY MAIN WIRE to LH SIDE WIRE BODY MAIN WIRE to SUB ACCEL WIRE ENGINE WIRE to ENGINE SUB WIRE ENGINE WIRE to ENGINE SUB WIRE INSTRUMENT PANEL WIRE to BODY MAIN WIRE REAR UPPER MAIN WIRE to LH SIDE WIRE REAR UPPER SUB RH WIRE to SIDE RH WIRE REAR UPPER SUB RH WIRE to REAR UPPER MAIN WIRE

See Page E2-10 E2-2 E2-2 E2-14

FRONT PLATE LEFT OUTSIDE EARTH ENGINE UPPER EARTH ENGINE UPPER EARTH REAR PILLER LEFT UNDER EARTH

EARTH Code AB GF GG OK

Name

[A] Parts Indicates pages showing electrical wiring routings for the parts.

[B] Relay blocks and junction blocks Indicates titles and pages showing electrical wiring routings for the relay blocks or junction blocks.

[C] Connections of wire harness and wire harness Indicates titles and pages showing electrical wiring routings for the connections of two wire harnesses.

[D] Ground points Indicates titles and pages showing electrical wiring routings for the ground points.

　E1-11 INTRODUCTION

Chapter 4 GROUND POINTS GROUND POINTS These tables describe related systems for each ground point.

E4-2 GROUND POINTS CODE

GROUND POINT LOCATION

AA

FRONT PLATE LEFT OUTSIDE

AB

FRONT PLATE LEFT OUTSIDE

AC

FRONT PLATE LEFT OUTSIDE

SYSTEM NAME SAS/OPS SYSTEM CLEARANCE LAMP STOP LAMP STROBE LIGHT TURN SIGNAL LAMP BACK UP LAMP BUZZER HEAD LAMP POWER SHIFT TRANSMISSIN SAS/OPS SYSTEM ENGINE CONTROL (4Y-E) COOLER CLEARANCE LAMP COMBINATION METER BACK UP LAMP BUZZER WET BRAKE DIAG COOLER STARTING STROBE LIGHT TURN SIGNAL LAMP HEATER FRONT WIPER AND WASHER HEAD LAMP HORN REAR WIPER AND WASHER REAR WORK

PAGE E3-36 E3-72 E3-76 E3-52 E3-70 E3-74 E3-68 E3-32 E3-36 E3-10 E3-80 E3-72 E3-54 E3-74 E3-34 E3-42 E3-80 E3-6 E3-52 E3-70 E3-78 E3-60 E3-68 E3-64 E3-62 E3-28

Chapter 5 FUSES FOR POWER FUSES FOR POWER These tables describe power distribution from each power supply (fuse or fusible link) to various systems.

E5-3

FUSE FOR POWER SUPPLY

FUSIBLE LINK BLOCK ASSY FUSE 100A

GLOW

120A

ALT

GLOW INTAKE HEATER CHARGING

SYSTEM

Page E3-76 E3-84 E3-96

SYSTEM OPS SYSTEM SAS/OPS SYSTEM CHARGING SAS/OPS SYSTEM BACK UP LAMP BUZZER REAR WORKING LAMP STROBE LIGHT GLOW INTAKE HEATER ENGINE CONTROL (4Y-E) FUEL REAR WIPER

Page E3-250 E3-258 E3-194 E3-234 E3-220 E3-204 E3-182 E3-162 E3-166 E3-170 E3-278 E3-76

ENGINE ROOM R/B FUSE 7.5A

ACC-B

7.5A 7.5A

ALT-S ECU-B

10A

BACK LP

GAUGE

E1-12 INTRODUCTION

Chapter 6 CONNECTOR LIST CONNECTOR LIST

E6-3

CONNECTOR LIST A 43

1

2

4

3

5

A 44

6

7

8

9

A 45 DARK GRAY

1

2

3

7

8

9 10 11 12 13 14

4

5

6

1

A 46 DARK GRAY

2

2

90980-11162

10 11 12 13 14 15 16 17 18

A 47 DARK GRAY

1

1

2

3

4

90980-11168

90980-10807

90980-10942

90980-11594 A 48 DARK GRAY

2

1

4

3

A 49 BLACK

1

2

90980-11235

A 50 BLACK

1

2

90980-11051

90980-10941

4

3

2

1

4

3

2

1

8

7

6

5

8

7

6

5

90980-10896

A 54 GRAY

A 55 GRAY

A 56 BLACK

A 57 GRAY

1

1

2

1

2

90980-10899

2

90980-10899

1

A 64

A 58 GRAY

1

2

2

3

90980-11296

2

3

6

1

2

3

8

9 10 11 12

7

8

9 10 11 12

5

6

7

90980-11915

8

1

2

2

9098 0-11162

4

5

90980-11661

4

A 67

7

4

1

A 66 BLUE

1

3

A 60 BLACK

9098 0-10213 A 65 BLACK

9 10 11

2

2

A 59

12 13 14 15 16 17 18 19 20 21 22

1

1

90980-11051

90980-10890

90980-11051

90980-11168

A 53 BLACK

A 52

A 51 GRAY

5

90980-11661

6

6

5

4

3

15 14 13 12 11 10

2 9

90980-11088

[A] Connector shape and terminal number Indicates the connector shape on the wire harness side, which is connected to a part.

Numbers indicate terminal numbers that are used in the circuit diagrams.

[B] Connector color Indicates a connector color.

[C] Part connector Indicates a connector number connected to a part.

The code is the same as that used in the electrical wiring routing.

[D] Connector part number Indicates the part number of a connector.

1 8

7

　E1-13 INTRODUCTION

HARNESS TO HARNESS CONNECTOR

E6-13 WIRE to WIRE SO3

ST1

SV1

SW1 GRAY

BLACK

1

2

3

2

4

1

4

3

1

2

3

4

1 2

1

4

3

3

90980-11035

5

2

6

6

1

1 5

4

2

3

90980-10797

90980-10795

90980-11036

2 4

SW2

3

90980-109 80

90980-10796

90980-10794

1

3

2

90980-10979

Sx1

GRAY

1

2

4

5

3 6

7

3

8

8

7

6

2

1

5

4

1

1

2

99144 -12239

90980 -10906

90980-10799

90980-10798

TC1

TC2

TS1

DARK GRAY

1 7

2 8

3 9

4

5

6

10 11 12 13 14 15 90980-11089

6

5

4

3

15 14 13 12 11 10 90980-11088

2 9

1 8

7

1

2

3

3

2

1

4

5

6

6

5

4

90980-11194

1

1

90980-10871 90980-10870

90980-11193

[A] Connector shape and terminal number Indicates the connector shape that connects two wire harnesses.

On left: Female connector*1 shape (This example indicates a connector for the G wire) On right: Male connector*2 shape (This example indicates a connector for the K wire) *1: A female connector has a female terminal. *2: A male connector has a male terminal.

B] Connector color Indicates a connector color.

[C] Harness to harness connector Indicates a connector code that connects two wire harnesses The code is the same as that used in the electrical wiring routing and wiring diagram.

[D] Connector part number Indicates the part number of a connector

E1-14 INTRODUCTION

ABBREVIATIONS The following abbreviations are used in this section.

Abbreviations

Explanation

ASC

Auto Speed Control

ASSY

Assembly

CNG

Compressed Nutural Gas

DPF

Diesel Particulate Filter

ECU

Electronic Control Unit

FR

Front

J/B

Junction Block

LH

Left-Hand

LPG

Liquefied Petroleum Gas

M/T

Manual Transmission

OPS

Operator Presence Sensing

PS

Power Steering

R/B

Relay Block

RH

Right-Hand

RR

Rear

SAS

System of Active Stability

SOL

Solenoid

SPEC.

Specification

T/C

Torque Converter & Transmission

W/

With

W/O

Without

　E1-15 INTRODUCTION

GLOSSARY OF TERMS AND SYMBOLS BATTERY

CAPACITOR (Condenser)

GROUND

RELAY

SWITCH, MANUAL

1. NORMALLY CLOSED

1. NORMALLY OPEN

2. NORMALLY OPEN

2. NORMALLY CLOSED

HEADLIGHTS 1. SINGLE FILAMENT

CIGARETTE LIGHTER

RELAY, DOUBLE THROW

SWITCH, DOUBLE THROW

SWITCH, IGNITION

2. DOUBLE FILAMENT

DIODE

HORN

RESISTOR, TAPPED

DIODE, ZENER

LIGHT

SENSOR (Termistor)

LED (Light Emitting Diode)

METER, ANALOG

SENSOR

SWITCH, WIPER PARK

PHOTODIODE

METER, DIGITAL

SHORT PIN

WIRES 1. NOT CONNECTED

MOTOR

RESISTOR

FUSE 2. SPLICED

SPEAKER

TRANSISTOR

RESISTOR, VALIABLE or RHEOSTAT

SOLENOID

HIGH-TENSION WIRE

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL