Skyjack SJIII Compact Series SJIII 3215 SJIII 3219 Parts Manual 155180AE – PDF DOWNLOAD

MODELS SJIII 3215 SJIII 3219

Parts Manual

SJIII Compact Series (ANSI/CSA & KC)

Part No. 155180AE October 2018

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This manual is based on Serial Numbers: SJIII 3215

10 000 631 to 10 000 838

SJIII 3219 22 022 793 to 22 037 436 (excluding 22 032 963, 22 032 964 and 22 035 881) Please refer to the website - www.skyjack.com for older Serial Numbers.

Skyjack Service Center

Parts & Service (Europe)

3451 Swenson Ave. St. Charles, Illinois, 60174 USA Phone: 630-262-0005 Toll Free: 1-800-275-9522 Fax: 630-262-0006 Email: service@skyjack.com

Unit 1 Maes Y Clawdd Maesbury Road Industrial Estate Oswestry, Shropshire SY10 8NN UK Phone: +44-1691-676-235 Fax: +44-1691-676-238 E-mail: info@skyjackeurope.co.uk

Parts (North America)

Skyjack Brasil

Toll Free: 1-800-965-4626 Toll Free Fax: 1-888-782-4825 E-mail: parts@skyjack.com

Alameda Júpiter, 710 Loteamento American Park Empresarial Indaiatuba, SP, Brasil 13347-653 Tel: +55 19 3936 0132

Skyjack Australia Pty Ltd. Unit 1, 35 Honeycomb Drive Eastern Creek New South Wales 2766 Australia Tel: +61 (0) 2 9854 0700 Fax: +61 (0) 2 9854 0777

DC Electric Scissor Lifts Compact Series Parts Manual General The information contained in this section is designed to aid the user in locating and identifying replacement parts. Component parts of various assemblies and sub-assemblies comprising the work platform are illustrated and accompanied by a descriptive parts list.

Exploded drawings are used to show relative location of component parts in disassembly order. If a part cannot be found in this section, order by work platform model number and serial number, giving a complete description of the part.

Parts Ordering Information

an index number initially starts with the letter “K”, for example “K1”, means it’s a kit. Any item(s) included in a kit will not have an index number.

Quantities (Units Per Assy.)

The quantities of each part that are required to complete the assembly. If quantity is (AR), it is understood that the quantity may vary when aerial platform is equipped with certain options. Order quantity as needed.

Hardware

When ordering replacement parts, the complete part number and description should be used to ensure proper identification and delivery of the desired item.

This complete identification should also be used when requesting equipment information.

Standard screws, washers, nuts, etc. are not identified by a reference number. These parts are known as COMMON HARDWARE items and appear indented under the major items with which they are used. They should be ordered separately as listed, since they are not component parts of the pieces they attach to.

Method of Listing

How to Order Repair Parts

Parts are listed in order according to the reference number shown in the illustration, followed by a full description based upon the “NOUN FIRST” method.

That is, the noun name of the part is listed first, then the modifying description information which serves to specifically identify the item. For example: PIN, Clevis.

Assemblies or groups are shown at the beginning of a parts list and are identified with the letter references A, B, C, etc. Individual parts in these lists have corresponding letters after their description to identify which assembly or group it is used in. Individual parts without identifying letters are used in all the assemblies or group shown at the beginning of the parts list. Descriptions preceded with an (•) indicates a serviceable component or attaching hardware for the higher level assembly. If

1. Address all orders to your local SKYJACK dealer.

2. Specify model and serial number of the work platform (found on the serial number plate).

3. List the quantity needed.

4. List the length needed (if bulk item).

5. List the part number and description as shown in this manual for each item.

6. Show billing and shipping address and name of individual if possible.

7. Suggest best routing.

CUSTOMER___________________________________________________________________ DEALER______________________________________________________________________ MODEL NUMBER ______________________________________________________________ SERIAL NUMBER ______________________________________________________________ DATE PURCHASED ____________________________________________________________

Use Only Skyjack Authorized Replacement Parts!

Compact Series 155180

SKYJACK, Page 3

Table of Contents 1.0 Platform Related Parts ..................................................................................................6 1.1 Entrance Gates and Chains ................................................................................................................... 6 1.2 Gate Latch Assembly ............................................................................................................................. 9 1.3 Side Railing Assembly.......................................................................................................................... 10 1.4 Extension Platform Railing Assembly .................................................................................................. 12 1.5 Extension Slide Railing ......................................................................................................................... 14 1.6 Quick Release Pins .............................................................................................................................. 15 1.7 Main Platform Assembly....................................................................................................................... 16 1.8 Extension Platform Assembly .............................................................................................................. 19 1.9 Platform Control Console Assembly .................................................................................................... 20 1.10a Enable Controller Assembly............................................................................................................. 22 1.10b Enable Controller Assembly ............................................................................................................ 24 1.11 Platform AC Outlet Assembly ............................................................................................................. 26 1.12 Control Cable Assemblies .................................................................................................................. 29

2.0 Scissor Related Parts ....................................................................................................30 2.1 Scissor Stack Assembly ....................................................................................................................... 30 2.2 Scissor Stack Assembly - Accessories and Hardware ........................................................................ 32 2.3 Scissor Stack Assembly - Mounting Hardware ................................................................................... 34 2.4 Scissor Stack Assembly - Connecting Hardware ................................................................................ 36 2.5a Scissor Arm Limit Switch Assemblies ................................................................................................ 38 2.5a Scissor Arm Limit Switch Assemblies ................................................................................................ 40 2.5b Scissor Arm Limit Switch Assemblies ................................................................................................ 42 2.6 Lift Cylinder Assembly and Mounting Hardware ................................................................................. 44 2.7 Holding Valve Assembly....................................................................................................................... 46

3.0 Base Related Parts .......................................................................................................48 3.1 Base Assembly ..................................................................................................................................... 48 3.1 Base Assembly ..................................................................................................................................... 50 3.2 Pothole Protection Device .................................................................................................................... 52 3.2 Pothole Protection Device .................................................................................................................... 54 3.3 Free-Wheeling Manifold Assembly....................................................................................................... 56 3.4 Tire Assembly ....................................................................................................................................... 57 3.5 Steer Mechanism.................................................................................................................................. 58 3.6 Steer Assembly .................................................................................................................................... 60 3.7 Rear Axle Assembly.............................................................................................................................. 61 3.8 Brake Cylinder Assembly ..................................................................................................................... 62 3.9 Steer Cylinder Assembly ...................................................................................................................... 63 3.10 Hydraulic Hose Connections - Drive/Steer ........................................................................................ 65 3.11 Base Control Console Hardware ....................................................................................................... 66 3.12 Base Control Harness and Switches ................................................................................................. 68

4.0 Hydraulic Tray Related Parts.......................................................................................70 4.1 Hydraulic/Electrical Tray Assembly ...................................................................................................... 70 4.2 Main Manifold Assembly ...................................................................................................................... 72 4.3 Motor and Pump Assembly.................................................................................................................. 76 4.4 Emergency Lowering Manifold Assembly ........................................................................................... 78 4.5 Proportional Manifold Assembly .......................................................................................................... 79 4.6 Hydraulic Tank Lid Assembly ............................................................................................................... 80 4.7 Hydraulic Hose Connections - Controls .............................................................................................. 83

SKYJACK, Page 4

Compact Series 155180

Table of Contents 5.0 Battery Tray Related Parts ..........................................................................................84 5.1 Battery Tray Assembly .......................................................................................................................... 84 5.1 Battery Tray Assembly .......................................................................................................................... 86 5.2 Battery Charger .................................................................................................................................... 88

6.0 Electrical Related Parts ...............................................................................................90 6.1 Electrical Panel and Hardware Assembly ............................................................................................ 90 6.2 Electrical Panel and Hardware Assembly (ANSI/CSA EE rated) ......................................................... 92 6.3 Main Manifold Harness......................................................................................................................... 94 6.4 Rear Manifold Harness ......................................................................................................................... 96 6.5 Horn/Flashing Light, Holding Valve, Tilt & Pressure Switch Harnesses.............................................. 97

7.0 Optional Equipment....................................................................................................98 7.1 24VDC Inverter and Hardware (ANSI/CSA) ......................................................................................... 98 7.2 Inverter Assembly (ANSI/CSA) ........................................................................................................... 100 7.3 Inverter Label Placement.................................................................................................................... 102 7.4 Platform Air Supply Hose ................................................................................................................... 103 7.5 Slate Grey Label Option ..................................................................................................................... 104 7.6 Flashing Amber Light Option ............................................................................................................. 105 7.7 Dual Flashing Amber Light Option (Diagonal) ................................................................................... 106 7.8 Platform Control Console - Long Cable Option (ANSI/CSA)............................................................. 108 7.9 Gel Battery and Charger Option ........................................................................................................ 110 7.10 Pipe Rack Assembly (ANSI/CSA) .................................................................................................... 111 7.11 Tool Caddy ....................................................................................................................................... 112 7.12 Elevate Telematics ............................................................................................................................ 114 7.13 Secondary Guarding Lift Enable Kit ................................................................................................. 116 8.0 Labels ................................................................................................................................................. 117

8.0 Labels .........................................................................................................................117 8.1 Label Kit .............................................................................................................................................. 117 8.2 Label - Platform Control Console ....................................................................................................... 119 8.3 Labels - Miscellaneous ....................................................................................................................... 120 8.4 Labels - Sides ..................................................................................................................................... 122 8.5 Labels - Front & Back ......................................................................................................................... 124 8.5 Labels - Front & Back (Continued) .................................................................................................... 125 8.6 Labels - Chassis Top .......................................................................................................................... 127

9.0 Fluid Table..................................................................................................................128 9.1 Fluid Table .......................................................................................................................................... 129

Compact Series 155180

SKYJACK, Page 5

1.1 Entrance Gates and Chains

AB

3 10

11 9 3

4

8 7 6 3

4

5

15 16 17

2

13

3 12

14

1

15

16

17

M10155AA_4

SKYJACK, Page 6

Compact Series 155180

AB

1.1 Entrance Gates and Chains

Index No.

Skyjack Part No.

Qty.

1

106893 106896 100297 100493 127103 127944 106520 127943 103864 103404 103632 125526 (Ref.)

1 1 1 1 1 1 1 2 2 AR 1 -

7

(Ref.) 127946 103872 104606 (Ref.)

1 1 1 1 -

8 9 10 11 12 13 14 15 16 17

127943 125577 125687 100702 117277 127961 127955 119941 119943 119945

1 1 AR 2 1 1 1 1 1

2

3 4 5 6

Compact Series 155180

Description

1

CHAIN, Entry • Chain • LINK, Attaching • LATCH, Chain snap • LINK, Chain lap FIXED UPPER RAIL ASSEMBLY • TUBE, Top rail • PADDING, Entry rail • BOLT, Hex head (5/16”-18 x 1”, Gr. 5) • WASHER, Lock (5/16”) SCREW, Self tapping (1/4”-14 x 3/4”) GATE STOP GATE LATCH ASSEMBLY (For components, refer to Section 1.2) UPPER HINGED RAIL ASSEMBLY • BAR, Rear Cross • • BOLT, Hex head (3/8”-16 x 2.25”, Gr. 5) • • NUT, Hex nylon lock (3/8”-16) QUICK RELEASE SMALL LOOP PIN ASSEMBLY (For components, refer to Section 1.6) PADDING, Entry rail PAD, Adhesive rubber foam ADDITIONAL GATE STOP ASSEMBLY PLUG, Tube HINGE, Spring GATE, Solid full GATE, Half STRIP, Gates rubber (KC) CLAMP, Gate plate (KC) RIVET, Pop wide head (KC)

SKYJACK, Page 7

Notes

AB

1.2 Gate Latch Assembly

3

1

2

4

5

M10160AA

Index No.

Skyjack Part No.

Qty.

-

110824

-

GATE LATCH ASSEMBLY

1 2 3 4 5

109377 105312 105307 100950 103107

1 1 1 1 1

• • • • •

Compact Series 155180

Description

PIN, Latch GUIDE, Nylon spring PLATE, Gate latch release PIN, Roll (1/8” x 1”) SPRING, Compression

SKYJACK, Page 9

1.3 Side Railing Assembly

AD

7

7 17 18

8

6

9 5

4 10 3

13

12

11

15 2

7 17 18

17 16

9

1

14 4 3 11 13

12 19 M10533AC_2

SKYJACK, Page 10

Compact Series 155180

AE

1.3 Side Railing Assembly

Index No.

Skyjack Part No.

Qty.

1 2 3 4

127447 127448 127450 127437 103984 127471 127473 (Ref.)

1 1 1 8 8 1 1 -

127474 100702 127472 127449 125494 127451 125580 112329 132042 125495 139641 103995 (Ref.)

1 2 1 1 1 1 4 4 4 1 1 1 -

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Compact Series 155180

Description

RAILING, Rigid (Left hand) RAILING, Rigid (Right hand) KICK PLATE, (Left hand) BOLT, Carriage (5/16”-18 x 2”, Gr. 5) • NUT, Hex nylon lock (5/16”-18, Gr. 5) RAILING, Side bottom (Left hand) RAILING, Upper (Left hand) QUICK RELEASE LARGE OR SMALL LOOP PIN ASSEMBLY (For components, refer to Section 1.6) RAILING, Upper (Right hand) END CAP, Plastic RAILING, Side bottom (Right hand) KICK PLATE, (Right hand) GUARD, Cable cover (Right hand) - Control Box Side GUARD, Cable SPACER, Railing retainer • SCREW, Hex head self tapping RIVET, Pop (1/4” diameter x 5/8”) GUARD, Cable cover (Left hand) - Manual Box Side RIVET, Pop (1/4” diameter x 0.615”) (If equipped) WASHER, Flat (1/4”) (If equipped) PLATFORM AC OUTLET ASSEMBLY (For components, refer to Section 1.11)

SKYJACK, Page 11

1.4 Extension Platform Railing Assembly

8

9 10 3

7

6

5

12

1

13 4 1

11

3 7

2 6 1

12

13

4 M10534AB

SKYJACK, Page 12

Compact Series 155180

1.4 Extension Platform Railing Assembly Index No.

Skyjack Part No.

Qty.

1 2

103796 (Ref.)

2 -

3

(Ref.)

-

4

106950 104625 103978 127480 103885 103984 100702 127481 130229 103632 127455 117293 125968 103962 130229

2 4 4 1 2 2 2 1 1 4 1 1 4 4 1

5 6 7 8 9 10 11 12

13

Compact Series 155180

Description

MIDRAIL, Extension platform QUICK RELEASE LARGE OR SMALL LOOP PIN ASSEMBLY (For components, refer to Section 1.6) EXTENSION SLIDE RAILING (For components, refer to Section 1.5) PLATE, Extension platform rail retainer • SCREW, Set cup (3/8”-16 x 5/8”) • NUT, Hex head (3/8”-16, Gr. 5) RAILING, Extension platform lower BOLT, Hex head • NUT, Hex nylon lock (5/16”-18, Gr. 5) END CAP, Plastic RAILING, Extension platform upper PLATE, Warning label SCREW, Hex head self tapping RAILING, Extension platform BOX, Manual • NUT, Hex flange Lock (#10-32) • SCREW, Round head machine (#10-32 x 1/2”) PLATE, Manual box

SKYJACK, Page 13

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