ZF Transmission ZF - AS Tronic lite VPT Failure tree Manual 6070754104 - PDF DOWNLOAD

ZF - AS Tronic lite VPT Failure tree (Software VPT-03-15B0003BO)

6070 754 104

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Subject to technical changes

Copyright by ZF

This documentation is protected by copyright. Any reproduction and dissemination in whatever form - also in adapted, paraphrased or extraceted form - in particular as a reprint, photomechanical or electronic reproduction or involving storage in data-processing equipment or data networks without approval by the holder of the copyright is prohibited.

Printed in Germany ZF Friedrichshafen AG Competence Contents LKS-T Edition: 2008-03 6 070 754 104

N1 sensor 0501 320 073

Transmission actuator

Housings 1290 301 242

Power pack (ECU, reservoir, accumulator)

Clutch housing 1290 201 232 Clutch actuator 6070 203 002

Float switch

Pentosin reservoir

Pressure reservoir

Vehicle wiring harness 6070 303 010

Transmission harness 6070 303 010

ZF Friedrichshafen AG LKS-T 2008-03 ZF-AS Tronic lite - 6070 754 104

Abbreviation List Abbreviation ABS AD ADMHS ASC CAN CCVS EBC EBS ECU EEC E-module ERC ETC N OK Pentosin PowerPack PTO RG RMV neg.

RMV pos.

TC1 TCO1 VCU VM VP WDC

ZF-Friedrichshafen AG LKS-T 2008-03

Meaning Antilock Braking System Digital output Output digital ground high current Anti-Slip Control Controller Area Network CAN message Electronic Brake Controller Electronic Brake System Electronic Controll Unit CAN message (EEC1/EEC2/EEC3) Electronics box CAN message CAN message Neutral Okay fluid for AS lite hydraulic system control, valves, reservoir, pressure accumulator Power Take off Reverse gear Directional solenoid valve, negative Directional solenoid valve, positive CAN message Vehicle control unit Ground supply Plus supply Watch Dog Controller

ZF-AS Tronic lite 6070 754 104

Sorting ZF Error Number

Error number ZF 1 3 4 5 6 8 9 10 11 13 15 16 17 18 20 21 22 23 24 25 26 27 28 29 30 31 33 34 35 36 37 40 41 42 43 44 45 47 48 50 51

ZF Friedrichshafen AG LKS-T 2008-03

Error number ZF 52 53 54 55 56 57 60 61 62 63 64 65 66 67 68 70 71 72 73 74 75 76 77 78 79 81 82 83 84 88 89 90 91 92 93 95 99 100 101 102 103

Error number ZF 104 105 106 107 108 109 111 112 113 114 115 116 117 118 119 120 121 128 129 130 131 138 139 140 141 142 145 146 147 148 152 158 159 162 172 173 174 175 183 184

ZF-AS Tronic lite 6070 754 104

ZF error J1587 Error Code J1587 FMI

1 254 3

SPN

4170

Error Description

Safety device (watchdog controller = WDC/redundant cutoff path) does not function

Error Recognition

WDC cannot generate a reset and clear the valve supplies. PPC recognizes communication error

System Reaction

Transmission functions are not initiated, no actuator control

Note: Error that requires immediate stop at a workshop! Greatly limited drive functions, particular attention required by the driver!

Troubleshooting Immediate feedback to Friedrichshafen!!!

Measure stated below only to be carried out when error is actively present

Replace power pack (electronics incl. valve unit)

Re-program the software

ZF Friedrichshafen AG LKS-T 2008-03

Teach in system again - Start up pump - Ventilate transmission - Ventilate clutch - Teach in transmission - Position clutch - Teach in touch point

ZF-AS Tronic lite - 6070 754 104

ZF error J1587 Error Code J1587 FMI

3 253 13

SPN

4121

Error Description

Checksum error reading EEPROM

Error Recognition

Checksum

System Reaction

Substitute values from data field Note: Error that requires immediate stop at a workshop! Greatly limited drive functions, particular attention required by the driver!

Troubleshooting When error active

Re-program the software

Replace power pack (electronics incl. valve unit)

Re-program the software

ZF Friedrichshafen AG LKS-T 2008-03

Teach in system again - Start up pump - Ventilate transmission - Ventilate clutch - Teach in transmission - Position clutch - Teach in touch point

ZF-AS Tronic lite - 6070 754 104

ZF error J1587 Error Code J1587 FMI

4 254 12

SPN

4180

Error Description

Error detected by process monitoring

Error Recognition

Function calls are not executed in the specified order.

System Reaction

Control unit reset Note: Error has no effect on roadworthiness! Stop at workshop required soon!

Troubleshooting Immediate feedback to Friedrichshafen!!!

Measure stated below only to be carried out when error is actively present

Replace power pack (electronics incl. valve unit)

Re-program the software

Teach in system again - Start up pump - Ventilate transmission - Ventilate clutch - Teach in transmission - Position clutch - Teach in touch point

ZF Friedrichshafen AG LKS-T 2008-03 ZF-AS Tronic lite - 6070 754 104

ZF error J1587 Error Code J1587 FMI

5 254 7

SPN

4181

Error Description

Securing layer was activated

Error Recognition

Activation of securing layer detected: Unintended starting. Starting against desired direction of travel. Unintended increase in engine torque.

System Reaction

Control unit reset Note: Error has no effect on roadworthiness! Stop at workshop required soon!

Particular attention required by the driver!

Troubleshooting Immediate feedback to Friedrichshafen!!!

Measure stated below only to be carried out when error is actively present

Replace power pack (electronics incl. valve unit)

Re-program the software

Teach in system again - Start up pump - Ventilate transmission - Ventilate clutch - Teach in transmission - Position clutch - Teach in touch point

ZF Friedrichshafen AG LKS-T 2008-03 ZF-AS Tronic lite - 6070 754 104

ZF error J1587 Error Code J1587 FMI

6 27 11

SPN

4137

Error Description

This error occurs when bleeding of the clutch actuator was not successful.

Error Recognition

Bleeding of clutch service issues an error.

System Reaction Transmission immediately switches to neutral and the clutch opens. System not Note: Error is a danger to roadworthiness and/or driving safety. Immediate stop is required - but observe the traffic conditions!

Troubleshooting Error entered in the error memory and/or actively present?

Note: Fuse wire or cable clip fitted on release fork?

Activate the component ventilation function with TestmanPro. - Ventilation of clutch or - Fast ventilation of clutch

Run the diagnosis service on clutch ventilation again until it is concluded successfully.

Yes

System available?

No

Start vehicle again.

If possible, set clutch actuator position to horizontal (raise the vehicle at the rear).

Run the diagnosis service on clutch bleeding again until it is concluded successfully.

ZF Friedrichshafen AG LKS-T 2008-03 ZF-AS Tronic lite - 6070 754 104

ZF error J1587 Error Code J1587 FMI

8 59 3

SPN

4122

Error Description

Defective power supply of shift and selector sensor.

Error Recognition

Signal outside tolerance.

System Reaction

Shift sensor and selector sensor signal maintains the last value applicable.

Switch off position control in shift direction and selector direction, shifts are Note: Error is a danger to roadworthiness and/or driving safety. Immediate stop is required - but observe the traffic conditions!

Troubleshooting Measure stated below only to be carried out when error is actively present.

Replace power pack (electronics incl. valve unit)

Re-program the software

Teach in system again - Start up pump - Ventilate transmission - Ventilate clutch - Teach in transmission - Position clutch - Teach in touch point

Note: If ZF errors 61 and 62 occur as well, no measures are required with regard to both errors (61, 62), software error!

ZF Friedrichshafen AG LKS-T 2008-03 ZF-AS Tronic lite - 6070 754 104

ZF error J1587 Error Code J1587 FMI

9 63 11

SPN

3101

Error Description

Transmission output signal is faulty.

Error Recognition

All redundant signal sources for the transmission output speed offer no valid signal.

System Reaction

Static substitute value is used.

No more shifts possible, the automatic shift unit is deactivated. If the vehicle Note: Error is a danger to roadworthiness and/or driving safety. Immediate stop is required - but observe the traffic conditions!

Troubleshooting Signal comes from CAN (in TCO1 message)

CAN error 10, 11 actively present?

TCO inspection Check number of teeth (specified:

Other CAN errors (timeouts) present

Process CAN errors according to failure tree!

Does the vehicle have mechanical engagement?

- Clutch closes?

- Transmission gear shifted?

Check clutch parts, terminal, support, etc.!

Remove transmission and check shift elements!

ZF Friedrichshafen AG LKS-T 2008-03 ZF-AS Tronic lite - 6070 754 104

ZF error J1587 Error Code J1587 FMI

10 204 8

SPN

904

Error Description

Front axle speed is faulty.

Error Recognition

Signal outside tolerance, signal marked as invalid.

System Reaction

Static backup value and switch to a redundant signal Deactivate adaption of ratio rear axle and dynamic tyre radius (relation of Note: The error can be rectified at the next workshop stop (servicing date)!

Troubleshooting Signal comes from CAN (in EBC2 message)

CAN error 9, 11 actively present?

Other CAN errors (timeouts) present

Does the vehicle have mechanical engagement?

- Clutch closes?

- Transmission gear shifted?

Tachograph inspection Check number of teeth (specified: 6)

Process CAN errors according to failure tree!

Check clutch parts, terminal, support, etc.!

Remove transmission and check shift elements!

ZF Friedrichshafen AG LKS-T 2008-03 ZF-AS Tronic lite - 6070 754 104

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL