Skyjack SJIII Series 3220M & 3226M Conventional Series Parts Manual – PDF DOWNLOAD

PARTS MANUAL This manual MUST be kept and stored with the aerial platform at all times.

143842AB

Printed in Canada

October 2018

Models: CONVENTIONALS SERIES 3220M & 3226M

For Service please call ........................................................................ 800 275-9522 Skyjack Service Center 3451 Swenson Ave., St. Charles, IL. 60174............ FAX 630 262-0006 For Parts in North America and Asia please call .................................... 800 965-4626 Skyjack Parts Center 3451 Swenson Ave., St. Charles, IL. 60174....................... FAX 888 782-4825 For Parts & Service in Europe please call ................................................. 44-1691-676-235 Skyjack Europe, Glovers Meadow, Maesbury Rd., Oswestry, Shropshire, U.K....FAX 44-1691- 676-239

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SJIII Series Parts Manual General The information contained in this section is designed to aid the user in locating and identifying replacement parts. Component parts of various assemblies and sub-assemblies comprising the work platform are illustrated and accompanied by a descriptive parts list.

Exploded drawings are used to show relative location of component parts in disassembly order. If a part cannot be found in this section, order by work platform model number and serial number, giving a complete description of the part.

Parts Ordering Information

an index number initially starts with the letter “K”, for example “K1”, means it’s a kit. Any item(s) included in a kit will not have an index number.

Quantities (Units Per Assy.)

The quantities of each part that are required to complete the assembly. If quantity is (AR), it is understood that the quantity may vary when machine is equipped with certain options. Order quantity as needed.

Hardware

When ordering replacement parts, the complete part number and description should be used to ensure proper identification and delivery of the desired item.

This complete identification should also be used when requesting equipment information.

Standard screws, washers, nuts, etc. are not identified by a reference number. These parts are known as COMMON HARDWARE items and appear indented under the major items with which they are used. They should be ordered separately as listed, since they are not component parts of the pieces they attach to.

Method Of Listing

How To Order Repair Parts

Parts are listed in order according to the reference number shown in the illustration, followed by a full description based upon the “NOUN FIRST” method.

That is, the noun name of the part is listed first, then the modifying description information which serves to specifically identify the item. For example: PIN, Clevis.

Assemblies or groups are shown at the beginning of a parts list and are identified with the letter references A, B, C, etc. Individual parts in these lists have corresponding letters after their description to identify which assembly or group it is used in. Individual parts without identifying letters are used in all the assemblies or group shown at the beginning of the parts list. Descriptions preceded with an (•) indicates a serviceable component or attaching hardware for the higher level assembly. If

1. Address all orders to your local SKYJACK dealer.

2. Specify model and serial number of the work platform (found on the serial number plate).

3. List the quantity needed.

4. List the length needed (if bulk item).

5. List the part number and description as shown in this manual for each item.

6. Show billing and shipping address and name of individual if possible.

7. Suggest best routing.

CUSTOMER___________________________________________________________________ DEALER______________________________________________________________________ MODEL NUMBER ______________________________________________________________ SERIAL NUMBER ______________________________________________________________ DATE PURCHASED ____________________________________________________________

Use Only Skyjack Authorized Replacement Parts!

SJIII Series - The Conventionals 14 842

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Table Of Contents Platform And Related Parts Figure 1.1. Entrance Half Gate Assembly ........................................................................................................... 8 Figure 1.2 Gate Latch Assembly ...................................................................................................................... 10 Figure 1.3. Railing Assemblies ......................................................................................................................... 12 Figure 1.4 Extension Platform Railings .............................................................................................................. 14 Figure 1.5 Quick Release Pins .......................................................................................................................... 16 Figure 1.6. Platform Assembly ........................................................................................................................... 18 Figure 1.7. Extension Platform Assembly .......................................................................................................... 20 Figure 1.8. Platform Control Console Assembly ............................................................................................... 22 Figure 1.9. Proportional Controller Assembly ................................................................................................... 26 Figure 1.10. Scissor Arm Control Cable Assemblies ........................................................................................ 28

Scissors And Related Parts Figure 2.1. Scissor Stack Assembly - Model 3220 ........................................................................................... 30 Figure 2.2. Scissor Stack Assembly - Model 3226 ........................................................................................... 32 Figure 2.3. Scissor Stack Assembly Mounting.................................................................................................. 34 Figure 2.4. Scissor Arm Assembly Connecting Hardware ................................................................................ 36 Figure 2.5. Scissor Arm Limit Switch Assemblies .............................................................................................. 38 Figure 2.6. Holding Valve Assembly (Model 3220) ............................................................................................ 40 Figure 2.7. Holding Valve Assembly (Model 3226) ............................................................................................ 41 Figure 2.8. Lift Cylinder and Mounting Hardware ............................................................................................. 42 Figure 2.9. Angle Transducer & Beeper/Light Assembly .................................................................................. 44 Figure 2.10. Flash Amber Light Option .............................................................................................................. 45 Figure 2.11. Platform Air Supply Hose ............................................................................................................... 47

Base And Related Parts Figure 3.1. Base, Axle, & Wheels........................................................................................................................ 48 Figure 3.2. Pothole Protection Device ................................................................................................................ 52 Figure 3.3. Drive Wheel Motor ............................................................................................................................ 56 Figure 3.4. Front Hub & Spindle Assembly ........................................................................................................ 57 Figure 3.5. Tie Rod Assembly ............................................................................................................................. 58 Figure 3.6. Steer Cylinder Assembly .................................................................................................................. 59 Figure 3.7. Brake Cylinder Assembly ................................................................................................................. 60 Figure 3.8. Rear Drive Manifold Assembly ......................................................................................................... 61 Figure 3.9. Hydraulic Hose Connections ........................................................................................................... 62 Figure 3.10. Base Control Console .................................................................................................................... 64 Figure 3.11. Control Module Assembly ............................................................................................................. 66

Hydraulic Tray Assembly Figure 4.1. Hydraulic/Electrical Assembly ......................................................................................................... 68 Figure 4.2. Pump and Motor Assembly .............................................................................................................. 72 Figure 4.3. Proportional Control Valve Assembly............................................................................................... 73 Figure 4.4. Main Manifold Assembly .................................................................................................................. 74 Figure 4.5. Hydraulic Hose Connections (Hydraulic/Electrical Tray) ................................................................. 76 SJIII Series - The Conventionals 143842

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Table Of Contents Figure 5.1. Electrical Panel and hardware Assembly ......................................................................................... 78 Figure 5.2. Electrical Panel - Harnesses ............................................................................................................. 80

Battery Tray Assembly Figure 6.1. Battery Tray Assembly ..................................................................................................................... 82 Figure 6.2. Battery Charger Assembly ............................................................................................................... 84

Options Figure 7.1. Work Light Option............................................................................................................................. 86

Labels and Nameplates Figure 8.1. Label Kit ............................................................................................................................................ 87 Figure 8.2. Label - Platform Control Console ..................................................................................................... 89 Figure 8.3. Labels and Nameplates - Misc. ........................................................................................................ 90

SJIII Scissor Fluids Table 1. Hydraulic Oil ......................................................................................................................................... 94

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SJIII Series - The Conventionals 14 842

Figure 1.1. Entrance Half Gate Assembly

1

2

3

4

5 6

17 12

7 10

8

16

9

18

10 11 12

13 14 15 M139784AA M139746AA

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SJIII Series - The Conventionals 14 842

Figure 1.1. Entrance Half Gate Assembly Index No.

Skyjack Part No.

Qty.

1 2 3 4

139746 600665 600662 600531 (Ref.)

1 1 2 2

5 6 7 8 9 10 11 12 13 14 15 16

130023 139752 600315 600287 139772 600244 117277 600493 600387 600492 600297 (Ref.)

3 2 2 3 1 2 2 14 1 4 1 1

17 18

600317 600407

1 1

Description

ASSEMBLY, Entrance railing • PAD, Entrance railing • WELDMENT, Railing bar rear cross • SCREW, Rambo (ST3.5 x 13 DIN 7504) • PIN ASSEMBLY, Quick release small loop (For components, refer to Figure 1.5) • BOLT, Hex head (M10 x 1.5 x 60mm CL 8.8 ZP) • MOUNT, Entrance railing • WASHER, Flat (M10, DIN 125) • NUT, Hex nylon lock (M10-1.5 grade 8.8 DIN 985) GATE, Half CAP, Plastic tube end SPRING HINGE, Stanley SCREW, Rambo (ST6.3 X 19 DIN 7504) PLATE, Gate clamp RIVET, (DIN 7337 A 3.2 X 10 AL) STRIP, Rubber gates LATCH, Door spring pin (For components, refer to Figure 1.2) STOP, Gate latch BUMPER, Door

SJIII Series - The Conventionals 143842

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Figure 1.2 Gate Latch Assembly

1 2 3 4 5

M110824AA

Index No.

Skyjack Part No.

Qty.

-

110824

-

ASSEMBLY, Latch pin spring

1 2 3 4 5

109377 105312 105307 105310 103107

1 1 1 1 1

• • • • •

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PIN, Latch GUIDE, Nylon spring PLATE, Gate latch release PIN, Roll SPRING, Compression

SJIII Series - The Conventionals 14 842

Figure 1.3. Railing Assemblies

1

14 12

13

12 9

4 7

3

11

10 5 6

2 3

9 8 23

4 4

20

3 7 5

15

6 3 11

26 24 25 17

18

21

19

22

16 7 5 6 M139587AA

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SJIII Series - The Conventionals 14 842

Figure 1.3. Railing Assemblies Index No.

Skyjack Part No.

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13

139590 136451 600718 600262 139682 125336 139733 600307 600287 139595 139638 600315 (Ref.)

1 1 8 8 4 4 4 2 6 1 4 8 4

14 15 16 17 18 19 20 21 22 23 24 25 26

130024 139591 600247 139594 600726 600727 600244 136453 139589 139588 133952 132042 117542

4 1 1 1 4 4 2 1 1 1 1 2 378” 462”

Description

WELDMENT, Railing main UPR - LH PLATE, Kick (LH) BOLT, Carriage (M8-1.25 X 50 plated grade 4.6 DIN 603) NUT, Hex nylon lock (M8-1.25 grade 8.8 DIN 985) SPACER, Railing SPACER, Railing SHIM, Railing BOLT, Hex head cap screw (M10-1.5 X 60 grade 8.8 DIN 931) NUT, Hex nylon lock (M10-1.5 grade 8.8 DIN 985) PLATE Cable cover (LH) POP RIVET WASHER, Flat (M10, DIN 125) PIN ASSEMBLY, Quick release large loop (For components, refer to Figure 1.5) BOLT, Hex head (M10-1.5 X 65 grade 8.8 DIN 931) WELDMENT, Railing main UPR - RH CABLE, Guard PLATE, Cable cover (RH) SPACER, Railing retainer SCREW, Rambo (ST6.3 X 25 DIN 7504) CAP, Plastic PLATE, Kick (RH) WELDMENT, Railing main side LWR -RH WELDMENT, Railing main side LWR - LH PLATE, Outlet box support POP RIVET CABTIRE, AC outlet on platform (14/3) (Model 220) CABTIRE, AC outlet on platform (14/3) (Model 22 )

SJIII Series - The Conventionals 14 842

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Figure 1.4 Extension Platform Railings

21

22

11

15

1

2

3

19 20

4 5

18

6

17

16

7

15

23 8

9

24

25 24 26

10 11 12 13 14

M139655AA

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SJIII Series - The Conventionals 14 842

Figure 1.4 Extension Platform Railings Index No.

Skyjack Part No.

Qty.

1 2

600278 (Ref.)

2 -

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

600531 103350 600261 600262 600289 600290 104625 103978 139680 117293 142225 139743 125336 139682 139653 600493 139769 600188 600244 139657 130024 600315 (Ref.)

4 6 1 2 2 2 4 4 2 1 4 4 2 2 1 8 2 2 4 1 2 4 -

26

600287

2

Description

HANDRAIL, Extension PIN ASSEMBLY, Quick release small loop (For components, refer to Figure 1.5) SCREW, Rambo (ST3.5 X 13 DIN 7504) BUSHING, Handrail sliding BOLT, Hex head (M8-1.25 x 50mm grade 8.8 DIN931) NUT, Hex nylon lock (M8-1.25 grade 8.8 DIN 985) PIPE, Extension deck midrail PLATE, Railing retainer extension deck SET, Screw cup (3/8 X 16 X 5/8) NUT, Hex head (0.375 - 16 Grade 5) PLATE, Mount label manual box ENCLOSURE, Manual NUT, Hex flange (M4 DIN 6923) SCREW, Machine cheese head (M4-0.7 x 12) SPACER, Railing SPACER, Railing WELDMENT, Railing extension deck-lower SCREW, Rambo (ST6.3 X 19 DIN 7504) BOLT, Hex head (M8 x 1.25 x 45mm grade 8.8 ZP DIN93)1 NUT, Hex nylon lock (M8-1.25 grade 8.8 DIN 985) CAP, Tube end (30x30x2) WELDMENT, Railing extension deck - upper BOLT, Hex head (M10 x 1.5 x 65mm CL 8.8 ZP) WASHER, Flat (M10, DIN 125) PIN ASSEMBLY, Quick release large loop (For components, refer to Figure 1.5) NUT, Hex nylon lock (M10-1.5 grade 8.8 DIN 985)

SJIII Series - The Conventionals 14 842

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Figure 1.5 Quick Release Pins

A

B 1

2

M124548AB

Index No.

Skyjack Part No.

Qty.

A B

124548 124547

-

PIN ASSEMBLY, Quick release large loop PIN ASSEMBLY, Quick release small loop

1 2

100509 105807

1 1

• PIN, Quick release (3/8” DIA x 1.688”) • LANYARD, Plastic coated (6”)

SKYJACK, Page 1

Description

SJIII Series - The Conventionals 14 842

Figure 1.6. Platform Assembly

1

2

3 4 5 6 7 8

9

M133277AE

SKYJACK, Page 18

SJIII Series - The Conventionals 14 842

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