Skyjack SJIII 3220 SJIII 3226 SJIII 4620 SJIII 4626 SJIII 4632 DC ELECTRIC SCISSORS PARTS MANUAL 160

PARTS MANUAL (ANSI/CSA & KC)

DC ELECTRIC SCISSORS MODELS SJIII 3220 SJIII 3226 SJIII 4620 SJIII 4626 SJIII 4632

160609AG October 2018

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This manual is based on Serial Numbers: SJIII 3220 SJIII 3226 SJIII 46XX

60 003 131 to 60 004 188 27 010 035, 27 010 036, 27 010 207, 27 010 423 to 27 017 550 70 010 111, 70 010 112, 70 010 671, 70 010 916 to 70 017 595

Please refer to the website - www.skyjack.com for older Serial Numbers.

Skyjack Service Center

Parts & Service (Europe)

3451 Swenson Ave. St. Charles, Illinois, 60174 USA Phone: 630-262-0005 Toll Free: 1-800-275-9522 Fax: 630-262-0006 Email: service@skyjack.com

Unit 1 Maes Y Clawdd Maesbury Road Industrial Estate Oswestry, Shropshire SY10 8NN UK Phone: +44-1691-676-235 Fax: +44-1691-676-238 E-mail: info@skyjackeurope.co.uk

Parts (North America)

Skyjack Brasil

Toll Free: 1-800-965-4626 Toll Free Fax: 1-888-782-4825 E-mail: parts@skyjack.com

Alameda Júpiter, 710 Loteamento American Park Empresarial Indaiatuba, SP, Brasil 13347-653 Tel: +55 19 3936 0132

Skyjack Australia Pty Ltd. Unit 1, 35 Honeycomb Drive Eastern Creek New South Wales 2766 Australia Tel: +61 (0) 2 9854 0700 Fax: +61 (0) 2 9854 0777

DC Electric Scissor Lifts Parts Manual General The information contained in this section is designed to aid the user in locating and identifying replacement parts. Component parts of various assemblies and sub-assemblies comprising the work platform are illustrated and accompanied by a descriptive parts list.

Exploded drawings are used to show relative location of component parts in disassembly order. If a part cannot be found in this section, order by work platform model number and serial number, giving a complete description of the part.

Parts Ordering Information

an index number initially starts with the letter “K”, for example “K1”, means it’s a kit. Any item(s) included in a kit will not have an index number.

Quantities (Units Per Assy.)

The quantities of each part that are required to complete the assembly. If quantity is (AR), it is understood that the quantity may vary when aerial platform is equipped with certain options. Order quantity as needed.

Hardware

When ordering replacement parts, the complete part number and description should be used to ensure proper identification and delivery of the desired item.

This complete identification should also be used when requesting equipment information.

Standard screws, washers, nuts, etc. are not identified by a reference number. These parts are known as COMMON HARDWARE items and appear indented under the major items with which they are used. They should be ordered separately as listed, since they are not component parts of the pieces they attach to.

Method of Listing

How to Order Repair Parts

Parts are listed in order according to the reference number shown in the illustration, followed by a full description based upon the “NOUN FIRST” method.

That is, the noun name of the part is listed first, then the modifying description information which serves to specifically identify the item. For example: PIN, Clevis.

Assemblies or groups are shown at the beginning of a parts list and are identified with the letter references A, B, C, etc. Individual parts in these lists have corresponding letters after their description to identify which assembly or group it is used in. Individual parts without identifying letters are used in all the assemblies or group shown at the beginning of the parts list. Descriptions preceded with an (•) indicates a serviceable component or attaching hardware for the higher level assembly. If

1. Address all orders to your local SKYJACK dealer.

2. Specify model and serial number of the work platform (found on the serial number plate).

3. List the quantity needed.

4. List the length needed (if bulk item).

5. List the part number and description as shown in this manual for each item.

6. Show billing and shipping address and name of individual if possible.

7. Suggest best routing.

CUSTOMER___________________________________________________________________ DEALER______________________________________________________________________ MODEL NUMBER ______________________________________________________________ SERIAL NUMBER ______________________________________________________________ DATE PURCHASED ____________________________________________________________

Use Only Skyjack Authorized Replacement Parts!

SJIII DC Electric SJIII 3220 SJIII 3226 SJIII 4620 SJIII 4626 SJIII 4632

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Table of Contents 1.0 Platform Related Parts 1.1 Entrance Gates and Chains ................................................................................................................... 8 1.2 Gate Latch Assembly ........................................................................................................................... 11 1.3a Side Railings - Rigid ........................................................................................................................... 12 1.4 Side Railings - Hinged .......................................................................................................................... 16 1.5a Extension Platform Railing Assembly ................................................................................................ 20 1.6a Extension Handrail ............................................................................................................................. 24 1.6b Extension Handrail ............................................................................................................................. 25 1.7 Quick Release Pins .............................................................................................................................. 27 1.8 Main Platform Assembly....................................................................................................................... 28 1.9a Extension Platform Assembly ............................................................................................................ 30 1.10a Extension Cylinder Mounting Hardware .......................................................................................... 34 1.11a Extension Cylinder Assembly .......................................................................................................... 36 1.12a Hose Connections - Powered Extension (Models SJIII 3220/4620/4626)....................................... 38 1.13a Hose Connections - Powered Extension (Model SJIII 4626 ANSI/CSA) ......................................... 42 1.14 Powered Extension Platform Directional Manifold Assembly ............................................................ 46 1.15 Platform Control Console Assembly .................................................................................................. 48 1.16a Enable Controller Assembly............................................................................................................. 50 1.17 Platform Control Console - Powered Extension Platform Cables ..................................................... 56 1.18 Extension Platform Harness ............................................................................................................... 57 1.19 Extension Platform Control Console .................................................................................................. 58 1.20 Control Cable Assemblies .................................................................................................................. 60 1.21 Platform AC Outlet .............................................................................................................................. 62

2.0 Scissor Related Parts 2.1 Scissor Stack Assembly (Model SJIII 3220/4620) ............................................................................... 66 2.1 Scissor Stack Assembly (Model SJIII 3220/4620) ............................................................................... 68 2.2 Scissor Stack Assembly (Model SJIII 3226/4626) ............................................................................... 70 2.3 Scissor Stack Assembly (Model SJIII 4632) ........................................................................................ 72 2.4 Scissor Stack Assembly - Mounting Hardware ................................................................................... 74 2.5 Scissor Stack Assembly - Connecting Hardware ................................................................................ 76 2.6 Limit Switch Assembly (Scissor Stack) ................................................................................................ 78 2.7 Lift Cylinder and Mounting Hardware .................................................................................................. 80 2.8 Holding Valve Assembly (Model SJIII 3220/4620) ............................................................................... 82 2.9 Holding Valve Assembly (Model SJIII 3226/4626/4632) ...................................................................... 84

3.0 Base Related Parts 3.1 Base Assembly ..................................................................................................................................... 88 3.2 Pothole Protection Device .................................................................................................................... 92 3.2 Pothole Protection Device .................................................................................................................... 94 3.3 Brake Assembly.................................................................................................................................... 96 3.4 Wheel Assembly (Models SJIII 322x & 46xx)....................................................................................... 98 3.5 Tie Rod Assembly ................................................................................................................................ 99 3.6 Steer Cylinder Assembly .................................................................................................................... 100 3.6a Steer Cylinder Assembly .................................................................................................................. 100 3.6 Steer Cylinder Assembly .................................................................................................................... 101 3.7 Pin Brake Cylinder Assembly ............................................................................................................. 104 3.8 Rear Drive Manifold Assembly ........................................................................................................... 106 3.9 Brake Release Manifold Assembly (Models SJIII 46xx)..................................................................... 108 3.10 Front Hub and Spindle Assembly .................................................................................................... 109

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SJIII DC Electric SJIII 3220 SJIII 3226 SJIII 4620 SJIII 4626 SJIII 4632

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Table of Contents 3.11 Hydraulic Hose Connections - Pin Brake (Models SJIII 322x) ........................................................ 110 3.12 Hydraulic Hose Connections - Disc Brake (Models SJIII 46xx)....................................................... 112 3.13 Base Control Console ...................................................................................................................... 114

4.0 Hydraulic Tray Related Parts 4.1 Hydraulic/Electrical Tray Assembly .................................................................................................... 118 4.2 Main Manifold Assembly .................................................................................................................... 124 4.2 Main Manifold Assembly .................................................................................................................... 126 4.3 Pump and Motor Assembly................................................................................................................ 128 4.4 Proportional Manifold Assembly ........................................................................................................ 130 4.5 Hydraulic Hose Connections (Hydraulic/Electrical Tray)................................................................... 132

5.0 Battery Tray Related Parts 5.1 Battery Tray Assembly ........................................................................................................................ 136 5.2 Battery Charger - Delta-Q ................................................................................................................... 140 5.3 Battery Charger - Signet..................................................................................................................... 142

6.0 Electrical Related Parts 6.1 Electrical Panel Hardware Assembly ................................................................................................. 146 6.2 Electrical Panel Hardware Assembly (ANSI/CSA EE Rated) ............................................................. 148 6.3 Main Manifold Harness....................................................................................................................... 150 6.4 Rear Manifold Harness ....................................................................................................................... 151 6.5 Horn/Flashing Light and Tilt Switch Harnesses ................................................................................. 152 6.6 Holding Valve, Charger Cutout, and Pressure Switch Harnesses .................................................... 153 6.7 Elevate Telematics Harness ............................................................................................................... 154

7.0 Optional Equipment 7.1 24VDC Inverter and Hardware ........................................................................................................... 158 7.2 Inverter Assembly ............................................................................................................................... 160 7.3 Labels - Inverter .................................................................................................................................. 162 7.4 Air Hose to Platform Assembly .......................................................................................................... 163 7.5 Work Light Option (ANSI/CSA) .......................................................................................................... 164 7.6 Flashing Amber Light Option ............................................................................................................. 166 7.7 Dual Flashing Amber Light Option (Diagonal) ................................................................................... 168 7.8 Platform Control Console - Long Cable Option (ANSI/CSA)............................................................. 170 7.8 Platform Control Console - Long Cable Option (ANSI/CSA)............................................................. 172 7.9 Pipe Rack Assembly (ANSI/CSA) ...................................................................................................... 174 7.10 Black Logo Labels Option (Model SJIII 4626) ................................................................................. 176 7.11 Tool Caddy ....................................................................................................................................... 178 7.12 Elevate Telematics ............................................................................................................................ 180 7.13 Secondary Guarding Lift Enable Kit ................................................................................................. 182

8.0 Labels 8.1 Label Kit .............................................................................................................................................. 184 8.2 Labels - Platform Control Console ..................................................................................................... 185 8.3 Labels - Miscellaneous ....................................................................................................................... 186 8.4 Labels - Left & Right Sides (Chassis)................................................................................................. 188 8.4 Labels - Left & Right Sides (Chassis)................................................................................................. 190 8.5 Labels - Chassis (Front & Top) ........................................................................................................... 192 8.6 Labels - Rear (Scissor and Platform) ................................................................................................. 193

9.0 Tables 9.0 Fluid Table .......................................................................................................................................... 198

SJIII DC Electric SJIII 3220 SJIII 3226 SJIII 4620 SJIII 4626 SJIII 4632

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Notes

1.0 PLATFORM RELATED PARTS

1

Side Railings 1.3 Rigid Quick Release 1.7 Pin

1.1

Entrance Gates

1.2

Gate Latch Assembly

Enable Controller 1.16 Assembly Platform Control 1.15 Console Assembly Extension Slide 1.6 Railing Control Cable 1.20 Assemblies

4

1.21

4

1.8 Extension Platform 1.9 Assembly

4

Main Platform Assembly

Extension Platform Railing

4

Powered Extension Platform Directional Manifold Assembly

1.4 Side Railings - Hinged

1.14

4

4 Platform Control Console - Powered 1.17 Extension Platform Cables

1.10

Extension Cylinder Mounting Hardware

4

1.11 Extension Cylinder Assembly

4

Hose Connections - Powered Extension (Models SJIII 3220/4620/4626)

4

Hose Connections - Powered Extension (Model SJIII 4626 ANSI/CSA)

1.12 1.13

SJIII DC Electric SJIII 3220 SJIII 3226 SJIII 4620 SJIII 4626 SJIII 4632

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4

1.5

Platform AC Outlet Assembly

4

1.18

Extension Platform Control Console

4

1.19 Extension Platform Harness

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AE

1.1 Entrance Gates and Chains

8

3

6 7

5 10

4 9

14

17 18 3

2 11 19

1

12 3

2

3

2

15 3

15 3 14

4 14

6

3

6

3

6

4

3

13 18 17

18 17

16 19 M157522AA2_ANSI

SKYJACK, Page 8

SJIII DC Electric SJIII 3220 SJIII 3226 SJIII 4620 SJIII 4626 SJIII 4632

16060

AG

1.1 Entrance Gates and Chains

Index No.

Skyjack Part No.

Qty.

Description

NOTE: Part Numbers followed by a “DG” indicate dark grey painted parts.

1 2 3 4

128471 110693 112329 (Ref.)

1 1 AR -

5 6 7

128473 117277 (Ref.)

1 2 2

8

106893 106896 100297 127103 100493 130273 130270 125354 125691 103872 104606 112327 125703 103540 125691 103864 103404 100702 125510 125577 125526 125461 119942 119945 119940

1 1 1 1 1 2 1 1 AR AR 2 1 1 1 2 2 AR 1 1 1 1 1 4 1

9 10

11

12 13 14 15 16 17 18 19

GATE, Full (Hinged - bottom) PLATE, Stop gate latch (Models SJIII 46xx) SCREW, Self tapping (1/4”-14 x 3/4”) GATE LATCH ASSEMBLY (For components, refer to Section 1.2) GATE, Full (Hinged - top) HINGE, Spring QUICK RELEASE LARGE/SMALL LOOP PIN ASSEMBLY (For components, refer to Section 1.7) CHAIN, Entry Assembly (If equipped) (ANSI/CSA) • CHAIN • LINK, Quick screw • LINK, Lap • LATCH, Chain snap UPPER HINGED RAIL ASSEMBLY • MOUNT, Railing end weldment • TUBE, Hinged top rail • PADDING, Entry rail • BOLT, Hex head (3/8”-16 x 2.25”, Grade 5) • NUT, Hex nylon lock (3/8-16) • SCREW, Self tapping (#8-18 x 1/2”) FIXED UPPER RAIL ASSEMBLY • TUBE, Top rail • PADDING, Entry rail • BOLT, Hex head (5/16”-18 x 1”, Grade 5) • WASHER, Lock (5/16”) PLUG, Tube GATE, Full (Solid) PAD, Adhesive rubber foam STRIKE, Gate stop (Models SJIII 322x) GATE, Half CLAMP, Aluminum door sweep (KC) RIVET, Wide head (KC) STRIP, Door sweep rubber (KC)

SJIII DC Electric SJIII 3220 SJIII 3226 SJIII 4620 SJIII 4626 SJIII 4632

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Notes

1.2 Gate Latch Assembly

3

1

2

4

5

M10160AA

Index No.

Skyjack Part No.

Qty.

Description

NOTE: Part Numbers followed by a “DG” indicate dark grey painted parts.

-

110824

-

GATE LATCH ASSEMBLY

1 2 3 4 5

109377 105312 105307 100950 103107

1 1 1 1 1

• • • • •

PIN, Latch GUIDE, Nylon spring PLATE, Gate latch release PIN, Roll (1/8” x 1”) SPRING, Compression

SJIII DC Electric SJIII 3220 SJIII 3226 SJIII 4620 SJIII 4626 SJIII 4632

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1.3a Side Railings - Rigid

11

16 15

17

19 20 21

18

6

7

10 9 12 4 14

11

5

7

13

6 1 3 2 4 5

8 7

6

1 M11114AB1

SKYJACK, Page 12

SJIII DC Electric SJIII 3220 SJIII 3226 SJIII 4620 SJIII 4626 SJIII 4632

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1.3a Side Railings - Rigid

AE Index No.

Skyjack Part No.

Qty.

Description

NOTE: Part Numbers followed by a “DG” indicate dark grey painted parts.

-

-

-

(For SJIII 3220 with serial number 60003548 and below) (For SJIII 3226 with serial number 27013592 and below) (For SJIII 46xx with serial number 70013810 and below)

1 2 3 4 5 6 7 8

128719DG 128722DG 104183 112329 125580 103984 127437 (Ref.)

2 1 1 4 4 8 8 -

9 10 11 12 13 14 15 16

130111 103404 100702 103864 157778 125448 125504 (Ref.)

2 2 2 2 2 1 1 -

17 18

125503 (Ref.)

1 -

19

(Ref.)

-

20 21

139641 103995

1 1

KICK PLATE, End entrance (Models SJIII 46xx) WELDMENT, End entrance railing (Models SJIII 46xx) PAD, Entry Railing (Models SJIII 46xx) BOLT, Self tapping (1/4”-14 x 1”) SPACER, Railing retainer NUT, Hex lock (5/16”-18, Grade 5) BOLT, Carriage (5/16”-18 x 2”) GUARD, Cable (For components, refer to Section 1.8) WELDMENT, End entrance railing (Full gate) (Models SJIII 46xx) WASHER, Lock (5/16”) PLUG, Plastic tube BOLT, Hex head (5/16”-18 x 1”, Grade 5) PLATE, Kick (Universal) GUARD, Cable RAILING, Rigid (Right hand) ENTRANCE GATE AND CHAINS (For components, refer to Section 1.1) RAILING, Rigid (Left hand) OUTLET, Platform AC (For components, refer to Section 1.21) QUICK RELEASE LARGE OR SMALL LOOP PIN ASSEMBLY (For components, refer to Section 1.7) RIVET, Pop (1/4” diameter x 0.615”) (If equipped) WASHER, Flat (1/4”) (If equipped)

SJIII DC Electric SJIII 3220 SJIII 3226 SJIII 4620 SJIII 4626 SJIII 4632

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SKYJACK, Page 13

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DOWNLOAD THE COMPLETE MANUAL

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL