Skyjack SJIII 3215 SJIII 3219 DC ELECTRIC SCISSORS PARTS MANUAL 160607AG – PDF DOWNLOAD

PARTS MANUAL (ANSI/CSA & KC)

DC ELECTRIC SCISSORS MODELS SJIII 3215 SJIII 3219

160607AG November 2018

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This manual is based on Serial Numbers: SJIII 3215 SJIII 3219

10 000 839 to 10 000 995 22 032 963, 22 032 964, 22 035 881, 22 037 437 to 22 057 771

Please refer to the website - www.skyjack.com for older Serial Numbers.

Skyjack Service Center

Parts & Service (Europe)

3451 Swenson Ave. St. Charles, Illinois, 60174 USA Phone: 630-262-0005 Toll Free: 1-800-275-9522 Fax: 630-262-0006 Email: service@skyjack.com

Unit 1 Maes Y Clawdd Maesbury Road Industrial Estate Oswestry, Shropshire SY10 8NN UK Phone: +44-1691-676-235 Fax: +44-1691-676-238 E-mail: info@skyjackeurope.co.uk

Parts (North America)

Skyjack Brasil

Toll Free: 1-800-965-4626 Toll Free Fax: 1-888-782-4825 E-mail: parts@skyjack.com

Alameda Júpiter, 710 Loteamento American Park Empresarial Indaiatuba, SP, Brasil 13347-653 Tel: +55 19 3936 0132

Skyjack Australia Pty Ltd. Unit 1, 35 Honeycomb Drive Eastern Creek New South Wales 2766 Australia Tel: +61 (0) 2 9854 0700 Fax: +61 (0) 2 9854 0777

DC Electric Scissor Lifts Parts Manual General The information contained in this section is designed to aid the user in locating and identifying replacement parts. Component parts of various assemblies and sub-assemblies comprising the work platform are illustrated and accompanied by a descriptive parts list.

Exploded drawings are used to show relative location of component parts in disassembly order. If a part cannot be found in this section, order by work platform model number and serial number, giving a complete description of the part.

attaching hardware for the higher level assembly. If an index number initially starts with the letter “K”, for example “K1”, means it’s a kit. Any item(s) included in a kit will not have an index number.

Parts Ordering Information

Hardware

When ordering replacement parts, the complete part number and description should be used to ensure proper identification and delivery of the desired item.

This complete identification should also be used when requesting equipment information.

Quantities (Units Per Assy.)

The quantities of each part that are required to complete the assembly. If quantity is (AR), it is understood that the quantity may vary when aerial platform is equipped with certain options. Order quantity as needed.

Standard screws, washers, nuts, etc. are not identified by a reference number. These parts are known as COMMON HARDWARE items and appear indented under the major items with which they are used. They should be ordered separately as listed, since they are not component parts of the pieces they attach to.

Method of Listing Parts are listed in order according to the reference number shown in the illustration, followed by a full description based upon the “NOUN FIRST” method.

That is, the noun name of the part is listed first, then the modifying description information which serves to specifically identify the item. For example: PIN, Clevis.

Assemblies or groups are shown at the beginning of a parts list and are identified with the letter references A, B, C, etc. Individual parts in these lists have corresponding letters after their description to identify which assembly or group it is used in. Individual parts without identifying letters are used in all the assemblies or group shown at the beginning of the parts list. Descriptions preceded with an (•) indicates a serviceable component or

How to Order Repair Parts 1. Address all orders to your local SKYJACK dealer.

2. Specify model and serial number of the work platform (found on the serial number plate).

3. List the quantity needed.

4. List the length needed (if bulk item).

5. List the part number and description as shown in this manual for each item.

6. Show billing and shipping address and name of individual if possible.

7. Suggest best routing.

CUSTOMER___________________________________________________________________ DEALER______________________________________________________________________ MODEL NUMBER ______________________________________________________________ SERIAL NUMBER ______________________________________________________________ DATE PURCHASED ____________________________________________________________

Use Only Skyjack Authorized Replacement Parts!

SJIII DC Electric SJIII 3215 SJIII 3219 160607

SKYJACK, Page 3

Table of Contents 1.0 Platform Related Parts 1.1 Entrance Gates and Chains ................................................................................................................... 8 1.2 Gate Latch Assembly ........................................................................................................................... 11 1.3 Side Railing Assembly.......................................................................................................................... 12 1.4 Extension Platform Railing Assembly .................................................................................................. 14 1.5 Extension Slide Railing ......................................................................................................................... 16 1.6 Quick Release Pins .............................................................................................................................. 17 1.7 Main Platform Assembly....................................................................................................................... 18 1.8a Extension Platform Assembly ............................................................................................................ 20 1.9 Platform Control Console Assembly .................................................................................................... 22 1.10b Enable Controller Assembly ............................................................................................................ 26 1.11 Platform AC Outlet Assembly ............................................................................................................. 30 1.12 Control Cable Assemblies .................................................................................................................. 33

2.0 Scissor Related Parts 2.1 Scissor Stack Assembly ....................................................................................................................... 36 2.2 Scissor Stack Assembly - Accessories and Hardware ........................................................................ 38 2.3 Scissor Stack Assembly - Mounting Hardware ................................................................................... 40 2.4 Scissor Stack Assembly - Connecting Hardware ................................................................................ 42 2.5a Scissor Arm Limit Switch Assemblies ................................................................................................ 46 2.6 Lift Cylinder Assembly and Mounting Hardware ................................................................................. 52 2.7 Holding Valve Assembly....................................................................................................................... 54

3.0 Base Related Parts 3.1 Base Assembly ..................................................................................................................................... 58 3.2 Pothole Protection Device .................................................................................................................... 62 3.3 Wheel Assembly ................................................................................................................................... 66 3.4 Steer Mechanism.................................................................................................................................. 68 3.5 Steer Assembly .................................................................................................................................... 70 3.6 Rear Axle Assembly.............................................................................................................................. 71 3.7 Brake Cylinder Assembly ..................................................................................................................... 72 3.8 Steer Cylinder Assembly ...................................................................................................................... 73 3.9 Free-Wheeling Manifold Assembly....................................................................................................... 74 3.10 Hydraulic Hose Connections - Drive/Steer ........................................................................................ 75 3.11 Base Control Console Hardware ....................................................................................................... 76 3.12 Base Control Harness and Switches ................................................................................................. 78

4.0 Hydraulic Tray Related Parts 4.1 Hydraulic/Electrical Tray Assembly ...................................................................................................... 82 4.2 Main Manifold Assembly ...................................................................................................................... 84 4.3 Motor and Pump Assembly.................................................................................................................. 88 4.4 Emergency Lowering Manifold ............................................................................................................ 90 4.5 Proportional Manifold Assembly .......................................................................................................... 91 4.6 Hydraulic Tank Lid Assembly ............................................................................................................... 92 4.7 Hydraulic Hose Connections - Controls .............................................................................................. 93

5.0 Battery Tray Related Parts 5.1 Battery Tray Assembly .......................................................................................................................... 96 5.2 Battery Charger - Delta-Q ................................................................................................................... 100 5.3 Battery Charger - Signet..................................................................................................................... 102

SKYJACK, Page 4

SJIII DC Electric SJIII 3215 SJIII 3219 160607

Table of Contents 6.0 Electrical Related Parts 6.1 Electrical Panel and Hardware Assembly .......................................................................................... 106 6.2 Electrical Panel and Hardware Assembly (ANSI/CSA EE rated) ....................................................... 108 6.3 Main Manifold Harness....................................................................................................................... 110 6.4 Rear Manifold Harness ....................................................................................................................... 112 6.5 Horn/Flashing Light, Holding Valve, Tilt & Pressure Switch Harnesses............................................ 115 6.6 Elevate Telematics Harness ............................................................................................................... 116

7.0 Optional Equipment 7.1 24VDC Inverter and Hardware (ANSI/CSA) ....................................................................................... 120 7.2 Inverter Assembly (ANSI/CSA) ........................................................................................................... 122 7.3 Air Hose to Platform Assembly .......................................................................................................... 124 7.4 Black Logo Labels Option (Model SJIII 3219) ................................................................................... 125 7.5 Pipe Rack Assembly (ANSI/CSA) ...................................................................................................... 127 7.6 Flashing Amber Light Option ............................................................................................................. 128 7.7 Dual Flashing Amber Light Option (Diagonal) ................................................................................... 130 7.8 Platform Control Console - Long Cable Option (ANSI/CSA)............................................................. 132 7.9 Tool Caddy ......................................................................................................................................... 134 7.10 Elevate Telematics ............................................................................................................................ 136 7.11 Secondary Guarding Lift Enable Kit ................................................................................................. 138

8.0 Labels 8.1 Label Kit .............................................................................................................................................. 140 8.2 Label - Platform Control Console ....................................................................................................... 141 8.3 Labels - Miscellaneous ....................................................................................................................... 142 8.4 Labels - Sides ..................................................................................................................................... 144 8.5 Labels - Front & Back ......................................................................................................................... 146 8.6 Labels - Chassis Top .......................................................................................................................... 148

9.0 Fluid Tables 9.0 Fluid Table .......................................................................................................................................... 150

SJIII DC Electric SJIII 3215 SJIII 3219 160607

SKYJACK, Page 5

Notes

1.0 PLATFORM RELATED PARTS

1 Side Railing 1.3 Assembly Quick Release 1.6 Pin

1.1

Entrance Gates

1.2

Gate Latch Assembly

Enable Controller 1.10 Assembly Platform Control 1.9 Console Assembly Extension Slide 1.5 Railing Control Cable 1.12 Assemblies

4

1.11

4

1.7

Extension Platform 1.8 Assembly

SJIII DC Electric SJIII 3215 SJIII 3219 160607

4

1.4

Platform AC Outlet Assembly

Main Platform Assembly

Extension Platform Railing Assembly

SKYJACK, Page 7

AE

1.1 Entrance Gates and Chains

10 9 3

4

8 7 6 3

4

5

14 15 16

2

12

3 11

13

1

14

15

16

M10155AB

SKYJACK, Page 8

SJIII DC Electric SJIII 3215 SJIII 3219 160607

AG

1.1 Entrance Gates and Chains

Index No.

Skyjack Part No.

Qty.

Description

NOTE: Part Numbers followed by a “DG” indicate dark grey painted parts.

1

106893 106896 100297 100493 127103 127944 106520 127943 103864 103404 112329 125526 (Ref.)

1 1 1 1 1 1 1 2 2 14 1 -

7

(Ref.) 127946 103872 104606 (Ref.)

1 1 1 1 -

8 9 10 11 12 13 14 15 16

127943 125577 100702 117277 127961 127955 119941 119943 119945

1 1 2 2 1 1 1 1 4

2

3 4 5 6

SJIII DC Electric SJIII 3215 SJIII 3219 160607

CHAIN, Entry • Chain • LINK, Attaching • LATCH, Chain snap • LINK, Chain lap FIXED UPPER RAIL ASSEMBLY • TUBE, Top rail • PADDING, Entry rail • BOLT, Hex head (5/16”-18 x 1”, Gr. 5) • WASHER, Lock (5/16”) SCREW, Self tapping (1/4”-14 x 3/4”) GATE STOP GATE LATCH ASSEMBLY (For components, refer to Section 1.2) UPPER HINGED RAIL ASSEMBLY • BAR, Rear Cross • • BOLT, Hex head (3/8”-16 x 2.25”, Gr. 5) • • NUT, Hex nylon lock (3/8”-16) QUICK RELEASE SMALL LOOP PIN ASSEMBLY (For components, refer to Section 1.6) PADDING, Entry rail PAD, Adhesive rubber foam PLUG, Tube HINGE, Spring GATE, Solid full GATE, Half STRIP, Gates rubber (KC) CLAMP, Gate plate (KC) RIVET, Pop wide head (KC)

SKYJACK, Page 9

Notes

1.2 Gate Latch Assembly

3

1

2

4

5

M10160AA

Index No.

Skyjack Part No.

Qty.

Description

NOTE: Part Numbers followed by a “DG” indicate dark grey painted parts.

-

110824

-

GATE LATCH ASSEMBLY

1 2 3 4 5

109377 105312 105307 100950 103107

1 1 1 1 1

• • • • •

SJIII DC Electric SJIII 3215 SJIII 3219 160607

PIN, Latch GUIDE, Nylon spring PLATE, Gate latch release PIN, Roll (1/8” x 1”) SPRING, Compression

SKYJACK, Page 11

1.3 Side Railing Assembly

13 19 20 4

3

7 12 11 10

1

2

9 8

13 5

5 18 14 6 13 19 20

15

16 17

23

7

21

9 8

17 16

5 18

5 22

14 15

6

23 127446AI_127456AK

SKYJACK, Page 12

SJIII DC Electric SJIII 3215 SJIII 3219 160607

1.3 Side Railing Assembly Index No.

Skyjack Part No.

Qty.

Description

NOTE: Part Numbers followed by a “DG” indicate dark grey painted parts.

A B

127456 127446

-

RAILING ASSEMBLY - HINGED RAILING ASSEMBLY - RIGID

1 2 3 4 5 6 7 8 9 10 11 12 13

127471 127472 127473 127474 127450 127451 100702 100702 125580 103632 103873 103472 104606 (Ref.)

1 1 1 1 2 1 4 2 4 4 4 8 4 5 1

• • • • • • • • • • • • • • •

14 15 16 17 18 19 20 21 22 23

125494 125495 127437 103984 132042 139641 103995 127448 127447 (Ref.)

1 1 8 8 4 1 1 1 1 -

SJIII DC Electric SJIII 3215 SJIII 3219 160607

RAILING, Side bottom (Left hand) RAILING, Side bottom (Right hand) RAILING, Upper (Left hand) RAILING, Upper (Right hand) KICK PLATE, Universal GUARD, Cable END CAP, Plastic, A END CAP, Plastic, B SPACER, Railing retainer SCREW, Self tapping (1/4”-14 x 3/4”) BOLT, Hex head (3/8”-16 x 2.5”, Gr. 5) WASHER, Flat (3/8” SAE) NUT, Hex lock (3/8”-16, Grade B) QUICK RELEASE LARGE LOOP PIN ASSEMBLY, A QUICK RELEASE LARGE LOOP PIN ASSEMBLY, B (For components, refer to Section 1.6) • PLATE, Cable guard cover (Right hand) • PLATE, Cable guard cover (Left hand) • BOLT, Carriage (5/16”-18 x 2”, Gr. 5) • NUT, Hex nylon lock (5/16”-18, Gr. 5) • RIVET, Pop (1/4” diameter x 5/8”) • RIVET, Pop (1/4” diameter x 0.615”) (If equipped) • WASHER, Flat (1/4”) (If equipped) • RAILING, Rigid (Right hand) • RAILING, Rigid (Left hand) PLATFORM AC OUTLET ASSEMBLY (For components, refer to Section 1.11)

SKYJACK, Page 13

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• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

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DOWNLOAD THE COMPLETE MANUAL